Abstract: Coated gas turbine engine hardware is described. The hardware comprises a titanium alloy substrate having a coating thereon consisting essentially of titanium nitride wherein the ratio of nitrogen to titanium is greater than one. Such coatings have a residual compressive stress state which aids in minimizing the fatigue debit which would otherwise result from the use of a hard coating on a titanium substrate. Coatings are applied by the use of a vacuum arc deposition process.

Abstract: An erosion and corrosion resistant coating is formed of a plurality of alternating layers of metallic and ceramic materials. The two materials selected for the layers have complementary wear resistant characteristics, such that one is relatively ductile and the other is relatively brittle. The concentration of the two materials at the interface between adjacent layers is graded to improve the adhesion of the layers and to provide a more unified coating. Prefereably radio-frequency sputtering is employed to deposit the coating, since it does not produce excessive heating which could negate any prior heat treatment of the substrate onto which the coating is deposited.

Abstract: A method for producing titanium alloy by the reduction of titanium tetrachloride and alloy components with a reducing metal agent, capable of continuously producing titanium alloy on an industrial scale. The temperature and pressure of the reaction zone for the reduction are kept above a melting point of the titanium alloy and above the vapor pressure of the reducing metal agent at that temperature respectively, so that the reducing metal agent and its chloride may be kept in a molten state but without boiling.

Abstract: A filler for disintegrating projectiles for training ammunition composed essentially of a screened low carbon, unalloyed steel powder produced by atomizing a corresponding steel melt to form a steel powder, subsequently subjecting the powder to a reducing soft annealing treatment at a temperature of between about 900.degree. and 1050.degree. C., subjecting the annealed product to a comminuting (e.g., beating, impact and scrubbing) process followed by screening, wherein the comminuting process lasts longer than 60 minutes and the screened powder has a grain size below 0.315 mm, an uncompressed or apparent density of between 3.9 and about 4.6 g.multidot.cm.sup.-3, and is compressible in such a manner that the resulting density of a pressed body to be incorporated into the disintegrating projectile lies between about 6.5 and 7.15 g/cm.sup.3.

Abstract: A method for producing visually neutral high transmittance low emissivity coated articles comprising infrared reflective metal and antireflective metal oxide layers and an improved multiple layer coated article produced thereby comprising a high refractive index neutral metal oxide layer between the antireflective metal oxide layer and the infrared reflective metal layer are disclosed.

Abstract: A low coefficient of expansion alloy is coated with a thermal barrier coating having a low coefficient of expansion compatible with the alloy. The alloy, preferably a 900 series iron-base alloy, includes an oxidation resistant intermediate bond coating and a zirconia containing thermal barrier. An article of manufacture made from this material could be utilized in heat engines where close tolerances are mandated.

Abstract: A dry method for making high-purity metal powder through quenching, by melting metal in a melting vessel with high-frequency induction in vacuo or in an inert gas atmosphere, lowering the melting vessel to a jetting position where a rotary cooling board is disposed along outer periphery of the melting vessel, centrifugally jetting the molten metal from the melting vessel by rotating the melting vessel in a direction while rotating the rotary cooling board in the opposite direction, and simultaneously quenching and splitting centrifugally jetted molten particles of the metal by causing the molten particles to collide with the rotary cooling board.

Abstract: Leakproof, adhesive, non-lamellar and pore-free antifriction coatings can be produced from essentially oxidation-sensitive dispersion alloys, with at least two metallic alloy components forming a miscibility gap in the solid state, by means of vacuum plasma-spraying with a practically homogeneous material distribution. Precipitation crystallites of alloy components are significantly below 5 .mu.m and fringe-crystal growth is definitely inhibited. By adding hard particles during the coating process further dispersion consolidation can be achieved. Such antifriction coatings improve longevity, corrosion resistance and emergency lubrication of sliding surfaces without reducing their running-in characteristics and their ability to bed in foreign matter. They can be deposited individually on to sliding bearing components or continuously on to supporting strips.

Abstract: A rare earth alloy for producing permanent magnet comprised of: 15-65 atomic % R.sub.1, 35-83 atomic % Fe, and 0-15 atomic % B, where R.sub.1 represents at least one of heavy rare earth elements Gd, Tb, Dy, Ho, Er, Tm and Yb. This alloy is produced by reducing a mixture of corresponding rare earth oxides, Fe, and a boron containing material by Ca, contacting the reduced mass with water, and treating the resultant slurry with water. Using this alloy, Fe-B-R base magnets wherein R.sub.1 is substituted for part of R (R representing lanthanide and/or Y) having a high performance are produced with a reduced cost.

Abstract: Oriented silicon steel is heated in a slab furnace at temperatures above 1260.degree. C. prior to hot rolling. The slab surfaces in the furnace are exposed to molten slag, variable atmosphere conditions and refractory interaction from the hearth. The slab surface prior to hot rolling has a major importance for cold rolling and the quality of the glass film.A rapid oxidation treatement of the slab just prior to the scale breaker or first rolling stand corrects a silicon-free iron layer condition which causes streaks in the glass film. The oxidation treatment blows gas having at least 30% oxygen for a sufficient time and velocity to provide a surface which will develop a continuous fayalite layer in subsequent processing and provide for the formation of a continuous glass film.

Abstract: The invention relates to a plated steel sheet for cans which must have a good outer appearance for printing and high image clarity, and is a method of forming dry-plated layer 2 on the surface of steel sheet 1 having a central surface roughness of 0.10 .mu.m or less, and a plated steel sheet for cans formed by the method.

Abstract: For a process for the manufacture of powders from molten materials by atomizing the melt to particles by means of fluid media and cooling the particles as they fall, a melting chamber (3) is provided which has a melting system (4) disposed in the melting chamber (3) and an atomizing tower (8) is provided which is associated with the atomizing system (9) and attached to the melting chamber (3). For the production of powders of finest particle size with high purity and uniformity, a plurality of nozzles (11, 12, . . .) which can be aimed in their holders at the molten stream, are used for projecting a low-boiling liquefied gas under a pressure of 50 to 700 bar against the molten stream (23) entering the atomizing tower (8).

Abstract: A cardlike optical recording medium comprises a substrate, a recording layer and a protective layer, wherein an ultra-hard film containing a carbon atom is provided at least on the side of said optical recording medium on which a laser beam for writing-reproducing is irradiated.

Abstract: A gold colored, tarnish and corrosion resistant gold free alloy is disclosed, usable for jewelry, dental purposes and the like. The alloy consists essentially of 24 to 27 percent palladium, 19 to 22 percent indium, 5 to 30 percent copper, and the balance is essentially silver.

Abstract: A surface for providing an electrically conductive surface coating on an electrical contact body. The process resulting in such a coating comprises the steps of depositing upon the body surface in sequence, (a) a nickel layer, (b) a first gold layer, (c) a palladium/nickel alloy layer which may be an alloy containing nickel up to a proportion of 50% by weight, and (d) a second gold layer. All the layers may be deposited by an electrodeposition process.The resulting surface coating has excellent corrosion and wear resistance properties.

Abstract: The thermostable amorphous ferromagnetic powder containing iron, cobalt, or nickel, also comprises xylene from 0.2 to 25% by volume of the powder particles, up to 20% chrome and boron by weight, and lithium or magnesium in amounts from 0.1 to 2.0% by weight. The powder is resistant to oxidizing up to temperatures of 250.degree. C. and has a specific surface up to 160m.sup.2 /g.The method for its manufacture comprises reduction of a solution containing salts of iron, cobalt, chrome, a complexing agent, and metal salts or polyvalent alcohols by means of a reductant sodium borohydride in the presence of sodium hydroxide. The solution is protected by an organic hydrophobic substance--xylene during a period from 5 seconds to 10 minutes in the presence of a magnetic field.The device for manufacture of the thermostable amorphous ferromagnetic powder comprises a vertical reactor with a stirrer and electromagnet generating a magnetic field.

Abstract: A mold pin insert for a high quality mold such as an optical quality injection mold for molding intraocular lenses, contact lenses and the like, is fabricated from a high quality rolled steel rod whose impurities are concentrated within a longitudinally extending central region of the rod surrounded by an annular relatively impurity free region. A slug is cut from this relatively impurity free annular region and is then heat treated to the desired hardness and machined and polished to the desired outside diameter to form the pin body. Finally, one end face of the slug is turned to form a mold face of desired shape or contour and to reorient the grains at the face in a circular direction about the longitudinal axes of the body, preferably using a cutting tool which produces a built-up edge before the tool, and the face is polished to finish the pin.

Abstract: A dental-filling material with hardnesses exceeding 100 HV for gold-condensation is prepared from a gold-alloy powder of which the alloying components are metals resulting in hardening gold alloys and which are simultaneously soluble in nitric acid. A rough, pure gold layer on the surface of the powder particles is obtained by treatment with nitric acid.

Abstract: A process for preparing a substantially amorphous metal alloy body from substantially crystalline mixed elemental metal powders is disclosed. The process for producing the mixed elemental metal powders comprises the step of (1) entraining vapors of at least a first metal and a second metal, the two metals having a negative heat of mixing when combined, in separate heated inert gas streams; (2) cooling each inert gas stream adiabatically by passing it through a nozzle, to produce elemental metal powder aerosols; (3) mixing the inert gas streams to produce mixed elemental metal powder aerosols; and (4) collecting the mixed elemental metal powder aerosols to form mixed elemental powders. The powders can then be compacted to form a compacted body and the compacted body thermally reacted under reaction conditions sufficient to form the substantially amorphous metal alloy body.

Abstract: The present invention provides an additive powder for coating materials or plastics, comprising a particle of a metal or glass, comprised of a particle having a thickness of 0.5 to 5 .mu.m, a minor axis/major axis of from 5 to 500 .mu.m, an aspect ratio (ratio of the major axis to the thickness) of not less than 5, and a ratio of the minor axis to the major axis, of from 1 to 10, and having the shape of a leaf as a whole. This powder can be prepared by melting a metal or glass, bringing the resulting melt to flow out from a nozzle and jetting a gas to the melt to form droplets of the melt, and bringing said droplets, before they solidify, to collide against the surface of a rotating cooling member having the shape of an cone or horn and provided in the direction of the flow of said droplets, followed by cooling to effect solidification.