Patents by Inventor Ajey Poovannummoottil Jacob

Ajey Poovannummoottil Jacob has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9245694
    Abstract: Embodiments of the present disclosure relate to a solid-state supercapacitor. The solid-state supercapacitor includes a first electrode, a second electrode, and a solid-state ionogel structure between the first electrode and the second electrode. The solid-state ionogel structure prevents direct electrical contact between the first electrode and the second electrode. Further, the solid-state ionogel structure substantially fills voids inside the first electrode and the second electrode.
    Type: Grant
    Filed: May 14, 2012
    Date of Patent: January 26, 2016
    Assignees: The Regents of the University of California, Intel Corporation
    Inventors: Bruce S. Dunn, Chi On Chui, Ajey Poovannummoottil Jacob, Daniel Membreno, Leland Smith
  • Publication number: 20160020335
    Abstract: Embodiments of the present invention provide transistors with controlled junctions and methods of fabrication. A dummy spacer is used during the majority of front end of line (FEOL) processing. Towards the end of the FEOL processing, the dummy spacers are removed and replaced with a final spacer material. Embodiments of the present invention allow the use of a very low-k material, which is highly thermally-sensitive, by depositing it late in the flow. Additionally, the position of the gate with respect to the doped regions is highly controllable, while dopant diffusion is minimized through reduced thermal budgets. This allows the creation of extremely abrupt junctions whose surface position is defined using a sacrificial spacer. This spacer is then removed prior to final gate deposition, allowing a fixed gate overlap that is defined by the spacer thickness and any diffusion of the dopant species.
    Type: Application
    Filed: July 18, 2014
    Publication date: January 21, 2016
    Inventors: Steven J. Bentley, Ajey Poovannummoottil Jacob, Chia-Yu Chen, Tenko Yamashita
  • Publication number: 20160013291
    Abstract: A fin structure is formed in and above a substrate and includes a portion of a substrate semiconductor material, a first epi semiconductor material formed above the substrate semiconductor material portion, and a second epi semiconductor material formed above the first epi semiconductor material. A sacrificial gate structure is formed above the fin structure, a sidewall spacer is formed adjacent the sacrificial gate structure, and at least one etching process is performed to remove portions of the fin structure positioned laterally outside of the sidewall spacer so as to define a fin cavity source/drain regions and to expose edges of the fin structure positioned under the spacer. An epi etch stop layer is formed on the exposed edges of the fin structure and within the fin cavity, and the first epi semiconductor material is removed selectively from the fin structure so as to form a channel cavity therein.
    Type: Application
    Filed: September 21, 2015
    Publication date: January 14, 2016
    Inventors: Ajey Poovannummoottil Jacob, Nicolas Loubet
  • Patent number: 9236258
    Abstract: One method disclosed herein includes forming a sacrificial gate structure comprised of upper and lower sacrificial gate electrodes, performing at least one etching process to define a patterned upper sacrificial gate electrode comprised of a plurality of trenches that expose a portion of a surface of the lower sacrificial gate electrode and performing another etching process through the patterned upper sacrificial gate electrode to remove the lower sacrificial gate electrode and a sacrificial gate insulation layer and thereby define a first portion of a replacement gate cavity that is at least partially positioned under the patterned upper sacrificial gate electrode.
    Type: Grant
    Filed: April 23, 2014
    Date of Patent: January 12, 2016
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Ruilong Xie, Xiuyu Cai, Andy C. Wei, Qi Zhang, Ajey Poovannummoottil Jacob, Michael Hargrove
  • Patent number: 9236479
    Abstract: One method disclosed includes, among other things, removing a sacrificial gate structure to thereby define a replacement gate cavity, performing an etching process through the replacement gate cavity to define a fin structure in a layer of semiconductor material using a patterned hard mask exposed within the replacement gate cavity as an etch mask and forming a replacement gate structure in the replacement gate cavity around at least a portion of the fin structure.
    Type: Grant
    Filed: May 11, 2015
    Date of Patent: January 12, 2016
    Assignee: GLOBALFOUNDIRES Inc.
    Inventors: Ruilong Xie, Ajey Poovannummoottil Jacob
  • Patent number: 9224865
    Abstract: A FinFET has a structure including a semiconductor substrate, semiconductor fins and a gate spanning the fins. The fins each have a bottom region coupled to the substrate and a top active region. Between the bottom and top fin regions is a middle stack situated between a vertically elongated source and a vertically elongated drain. The stack includes a top channel region and a dielectric region immediately below the channel region, providing electrical isolation of the channel. The partial isolation structure can be used with both gate first and gate last fabrication processes.
    Type: Grant
    Filed: July 18, 2013
    Date of Patent: December 29, 2015
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Murat Kerem Akarvardar, Jody A. Fronheiser, Ajey Poovannummoottil Jacob
  • Patent number: 9224605
    Abstract: One method disclosed includes removing at least a portion of a fin to thereby define a fin trench in a layer of insulating material, forming a substantially defect-free first layer of semiconductor material in the fin trench, forming a second layer of semiconductor material on an as-formed upper surface of the first layer of semiconductor material, forming an implant region at the interface between the first layer of semiconductor material and the substrate, performing an anneal process to induce defect formation in at least the first layer of semiconductor material, forming a third layer of semiconductor material on the second layer of semiconductor material, forming a layer of channel semiconductor material on the third layer of semiconductor material, and forming a gate structure around at least a portion of the channel semiconductor material.
    Type: Grant
    Filed: May 1, 2014
    Date of Patent: December 29, 2015
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Yi Qi, Ajey Poovannummoottil Jacob, Shurong Liang
  • Publication number: 20150372080
    Abstract: A method of forming a semiconductor structure includes forming a first isolation region between fins of a first group of fins and between fins of a second group of fins. The first a second group of fins are formed in a bulk semiconductor substrate. A second isolation region is formed between the first group of fins and the second group of fins, the second isolation region extends through a portion of the first isolation region such that the first and second isolation regions are in direct contact and a height above the bulk semiconductor substrate of the second isolation region is greater than a height above the bulk semiconductor substrate of the first isolation region.
    Type: Application
    Filed: August 28, 2015
    Publication date: December 24, 2015
    Inventors: Murat Kerem Akarvardar, Steven John Bentley, Kangguo Cheng, Bruce B. Doris, Jody Fronheiser, Ajey Poovannummoottil Jacob, Ali Khakifirooz, Toshiharu Nagumo
  • Publication number: 20150340457
    Abstract: One illustrative method disclosed herein includes, among other things, forming a first epi semiconductor material in a source/drain region of a transistor device, the first epi semiconductor material having a first lateral width at an upper surface thereof, forming a second epi semiconductor material on the first epi semiconductor material and above at least a portion of one of a gate cap layer or one of the sidewall spacers of the device, wherein the second epi semiconductor material has a second lateral width at an upper surface thereof that is greater than the first lateral width, and forming a metal silicide region on the upper surface of the second epi semiconductor material.
    Type: Application
    Filed: May 21, 2014
    Publication date: November 26, 2015
    Applicant: GLOBALFOUNDRIES Inc.
    Inventors: Ruilong Xie, William J. Taylor, JR., Ajey Poovannummoottil Jacob
  • Publication number: 20150340238
    Abstract: One illustrative method disclosed herein includes forming a plurality of initial fins in a substrate, wherein at least one of the initial fins is a to-be-removed fin, forming a material adjacent the initial fins, forming a fin removal masking layer above the plurality of initial fins, removing a desired portion of the at least one to-be-removed fin by: (a) performing a recess etching process on the material to remove a portion, but not all, of the material positioned adjacent the sidewalls of the at least one to-be-removed fin, (b) after performing the recess etching process, performing a fin recess etching process to remove a portion, but not all, of the at least one to be removed fin and (c) repeating steps (a) and (b) until the desired amount of the at least one to-be-removed fin is removed.
    Type: Application
    Filed: July 29, 2015
    Publication date: November 26, 2015
    Inventors: Ruilong Xie, Andreas Knorr, Ajey Poovannummoottil Jacob, Michael Hargrove
  • Publication number: 20150333136
    Abstract: One illustrative method disclosed herein includes removing the sidewall spacers and a gate cap layer so as to thereby expose an upper surface and sidewalls of a sacrificial gate structure, forming an etch stop layer above source/drain regions of a device and on the sidewalls and upper surface of the sacrificial gate structure, forming a first layer of insulating material above the etch stop layer, removing the sacrificial gate structure so as to define a replacement gate cavity that is laterally defined by portions of the etch stop layer, forming a replacement gate structure in the replacement gate cavity, and forming a second gate cap layer above the replacement gate structure.
    Type: Application
    Filed: July 29, 2015
    Publication date: November 19, 2015
    Inventors: Ruilong Xie, Xiuyu Cai, Ajey Poovannummoottil Jacob, Andreas Knorr, Christopher Prindle
  • Patent number: 9190411
    Abstract: Embodiments herein provide device isolation in a complimentary metal-oxide fin field effect transistor. Specifically, a semiconductor device is formed with a retrograde doped layer over a substrate to minimize a source to drain punch-through leakage. A set of high mobility channel fins is formed over the retrograde doped layer, each of the set of high mobility channel fins comprising a high mobility channel material (e.g., silicon or silicon-germanium). The retrograde doped layer may be formed using an in situ doping process or a counter dopant retrograde implant. The device may further include a carbon liner positioned between the retrograde doped layer and the set of high mobility channel fins to prevent carrier spill-out to the high mobility channel fins.
    Type: Grant
    Filed: June 11, 2013
    Date of Patent: November 17, 2015
    Assignee: GlobalFoundries Inc.
    Inventors: Ajey Poovannummoottil Jacob, Steven John Bentley, Murat Kerem Akarvardar, Jody Alan Fronheiser, Kangguo Cheng, Bruce B. Doris, Ali Khakifirooz, Toshiharu Nagumo
  • Patent number: 9184263
    Abstract: One method disclosed herein includes, among other things, forming sidewall spacers adjacent opposite sides of a sacrificial gate electrode of a sacrificial gate structure, forming a tensile-stressed layer of insulating material adjacent the sidewall spacers, removing the sacrificial gate structure to define a replacement gate cavity positioned between the sidewall spacers, forming a replacement gate structure in the replacement gate cavity, forming a tensile-stressed gate cap layer above the replacement gate structure and within the replacement gate cavity and, after forming the tensile-stressed gate cap layer, removing the tensile-stressed layer of insulating material.
    Type: Grant
    Filed: December 30, 2013
    Date of Patent: November 10, 2015
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Xiuyu Cai, Ajey Poovannummoottil Jacob, Daniel T. Pham, Mark V. Raymond, Christopher M. Prindle, Catherine B. Labelle, Linus Jang, Robert Teagle
  • Patent number: 9184162
    Abstract: Fin field effect transistor integrated circuits and methods for producing the same are provided. A fin field effect transistor integrated circuit includes a plurality of fins extending from a semiconductor substrate. Each of the plurality of fins includes a fin sidewall, and each of the plurality of fins extends to a fin height such that a trough with a trough base is defined between adjacent fins. A second dielectric is positioned within the trough, where the second dielectric directly contacts the semiconductor substrate at the trough base. The second dielectric extends to a second dielectric height less than the fin height such that protruding fin portions extend above the second dielectric. A first dielectric is positioned between the fin sidewall and the second dielectric.
    Type: Grant
    Filed: February 6, 2015
    Date of Patent: November 10, 2015
    Assignee: GLOBALFOUNDRIES, INC.
    Inventors: Murat Kerem Akarvardar, Xiuyu Cai, Ajey Poovannummoottil Jacob
  • Publication number: 20150318176
    Abstract: One method disclosed includes removing at least a portion of a fin to thereby define a fin trench in a layer of insulating material, forming a substantially defect-free first layer of semiconductor material in the fin trench, forming a second layer of semiconductor material on an as-formed upper surface of the first layer of semiconductor material, forming an implant region at the interface between the first layer of semiconductor material and the substrate, performing an anneal process to induce defect formation in at least the first layer of semiconductor material, forming a third layer of semiconductor material on the second layer of semiconductor material, forming a layer of channel semiconductor material on the third layer of semiconductor material, and forming a gate structure around at least a portion of the channel semiconductor material.
    Type: Application
    Filed: May 1, 2014
    Publication date: November 5, 2015
    Applicant: GLOBALFOUNDRIES Inc.
    Inventors: Yi Qi, Ajey Poovannummoottil Jacob, Shurong Liang
  • Publication number: 20150318169
    Abstract: One illustrative method disclosed herein includes, among other things, forming a fin in a semiconductor substrate and performing an epitaxial deposition process using a combination of silane (SiH4), dichlorosilane (SiH2Cl2), germane (GeH4) and a carrier gas to form an epi semiconductor material around the fin, wherein the flow rate of dichlorosilane used during the epitaxial deposition process is equal to 10-90% of the combined flow rate of silane and dichlorosilane.
    Type: Application
    Filed: May 1, 2014
    Publication date: November 5, 2015
    Inventors: Yi Qi, Ajey Poovannummoottil Jacob, Jody A. Fronheiser, Murat Kerem Akarvardar, David Paul Brunco
  • Publication number: 20150311081
    Abstract: One method disclosed herein includes forming a sacrificial gate structure comprised of upper and lower sacrificial gate electrodes, performing at least one etching process to define a patterned upper sacrificial gate electrode comprised of a plurality of trenches that expose a portion of a surface of the lower sacrificial gate electrode and performing another etching process through the patterned upper sacrificial gate electrode to remove the lower sacrificial gate electrode and a sacrificial gate insulation layer and thereby define a first portion of a replacement gate cavity that is at least partially positioned under the patterned upper sacrificial gate electrode.
    Type: Application
    Filed: April 23, 2014
    Publication date: October 29, 2015
    Applicant: GLOBALFOUNDRIES Inc.
    Inventors: Ruilong Xie, Xiuyu Cai, Andy C. Wei, Qi Zhang, Ajey Poovannummoottil Jacob, Michael Hargrove
  • Publication number: 20150279973
    Abstract: One illustrative method disclosed herein includes, among other things, performing an epitaxial deposition process to form an epi SiGe layer above a recessed layer of insulating material and on an exposed portion of a fin, wherein the concentration of germanium in the layer of epi silicon-germanium (SixGe1-x) is equal to or greater than a target concentration of germanium for the final fin, performing a thermal anneal process in an inert processing environment to cause germanium in the epi SiGe to diffuse into the fin and thereby define an SiGe region in the fin, after performing the thermal anneal process, performing at least one process operation to remove the epi SiGe and, after removing the epi SiGe, forming a gate structure around at least a portion of the SiGe region.
    Type: Application
    Filed: April 1, 2014
    Publication date: October 1, 2015
    Applicant: GLOBALFOUNDRIES Inc.
    Inventors: Murat Kerem Akarvardar, Jody A. Fronheiser, Ajey Poovannummoottil Jacob
  • Publication number: 20150279959
    Abstract: One illustrative method disclosed herein includes, among other things, forming a region of a sacrificial material in a semiconductor substrate at a location where the portion of the fin to be removed will be located, after forming the region of sacrificial material, performing at least one first etching process to form a plurality of fin-formation trenches that define the fin, wherein at least a portion of the fin is comprised of the sacrificial material, and performing at least one second etching process to selectively remove substantially all of the sacrificial material portion of the fin relative to the substrate.
    Type: Application
    Filed: April 1, 2014
    Publication date: October 1, 2015
    Applicant: GLOBALFOUNDRIES Inc.
    Inventors: Yi Qi, Ajey Poovannummoottil Jacob
  • Patent number: 9147748
    Abstract: One illustrative method disclosed herein includes removing the sidewall spacers and a gate cap layer so as to thereby expose an upper surface and sidewalls of a sacrificial gate structure, forming an etch stop layer above source/drain regions of a device and on the sidewalls and upper surface of the sacrificial gate structure, forming a first layer of insulating material above the etch stop layer, removing the sacrificial gate structure so as to define a replacement gate cavity that is laterally defined by portions of the etch stop layer, forming a replacement gate structure in the replacement gate cavity, and forming a second gate cap layer above the replacement gate structure.
    Type: Grant
    Filed: May 1, 2014
    Date of Patent: September 29, 2015
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Ruilong Xie, Xiuyu Cai, Ajey Poovannummoottil Jacob, Andreas Knorr, Christopher Prindle