Patents by Inventor Atsuki Fukazawa

Atsuki Fukazawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20060269690
    Abstract: A method for forming a low dielectric constant film includes the steps of: introducing reaction gas comprising an organo Si gas and an inert gas into a reactor of a capacitively-coupled CVD apparatus; adjusting a size of fine particles being generated in the vapor phase to a nanometer order size as a function of a plasma discharge period inside the reactor; and depositing fine particles generated on a substrate being placed between upper and lower electrodes inside the reactor while controlling a temperature gradient between the substrate and the upper electrode at about 100° C./cm or less.
    Type: Application
    Filed: May 27, 2005
    Publication date: November 30, 2006
    Applicants: ASM JAPAN K.K., Kyushu University, National University Corporation
    Inventors: Yukio Watanabe, Masaharu Shiratani, Kazunori Koga, Shota Nunomura, Shingo Ikeda, Nobuo Matsuki, Atsuki Fukazawa
  • Publication number: 20060258176
    Abstract: A method for forming an insulation film having filling property on a semiconductor substrate by plasma reaction includes: vaporizing a silicon-containing hydrocarbon having a Si—O bond compound to provide a source gas; introducing the source gas and a carrier gas without an oxidizing gas into a reaction space for plasma CVD processing; and forming an insulation film constituted by Si, O, H, and optionally C or N on a substrate by plasma reaction using a combination of low-frequency RF power and high-frequency RF power in the reaction space. The plasma reaction is activated while controlling the flow of the reaction gas to lengthen a residence time, Rt, of the reaction gas in the reaction space.
    Type: Application
    Filed: May 19, 2006
    Publication date: November 16, 2006
    Applicant: ASM JAPAN K.K.
    Inventors: Atsuki Fukazawa, Nobuo Matsuki, Seijiro Umemoto
  • Publication number: 20060216433
    Abstract: A method of forming a film having a low dielectric constant, comprises the steps of: placing a substrate between an upper electrode and a lower electrode inside a reaction chamber, introducing a silicon-containing hydrocarbon compound source gas, an additive gas, and an inert gas into a space between the upper and lower electrodes by controlling a gas flow ratio, generating a plasma by applying RF power to the space between the upper and lower electrodes in a state in which an interval between the upper electrode and the substrate is narrower in the vicinity of a center of the substrate than that in the vicinity of its periphery, and forming a film having a low dielectric constant on the substrate at a deposition rate of less than approx. 790 nm/min by controlling a flow rate of the process gas.
    Type: Application
    Filed: March 22, 2005
    Publication date: September 28, 2006
    Applicant: ASM JAPAN K.K.
    Inventors: Atsuki Fukazawa, Kiyoto Itoh, Tsunayuki Kimura, Nobuo Matsuki
  • Patent number: 7064088
    Abstract: A hard film is formed on an insulation film formed on a semiconductor substrate by vaporizing a silicon-containing hydrocarbon compound to provide a source gas, introducing a reaction gas composed of the source gas and optionally an additive gas such as alcohol to a reaction space of a plasma CVD apparatus, and applying low-frequency RF power and high-frequency RF power. The silicon-containing hydrocarbon compound includes a cyclic Si-containing hydrocarbon compound and/or a linear Si-containing hydrocarbon compound, as a basal structure, with reactive groups for form oligomers using the basal structure. The residence time of the reaction gas in the reaction space is lengthened by reducing the total flow of the reaction gas in such a way as to form a siloxan polymer film with a low dielectric constant.
    Type: Grant
    Filed: April 11, 2003
    Date of Patent: June 20, 2006
    Assignee: ASM Japan K.K.
    Inventors: Yasuyoshi Hyodo, Atsuki Fukazawa, Yoshinori Morisada, Masashi Yamaguchi, Nobuo Matsuki
  • Publication number: 20060110931
    Abstract: A method for forming an insulation film on a semiconductor substrate by plasma reaction includes: vaporizing a silicon-containing hydrocarbon having a Si—O bond compound to provide a source gas; introducing the source gas and a carrier gas without an oxidizing gas into a reaction space for plasma CVD processing; and forming an insulation film constituted by Si, C, O, and H on a substrate by plasma reaction using a combination of low-frequency RF power and high-frequency RF power in the reaction space. The plasma reaction is activated while controlling the flow of the reaction gas to lengthen a residence time, Rt, of the reaction gas in the reaction space.
    Type: Application
    Filed: December 5, 2005
    Publication date: May 25, 2006
    Applicant: ASM JAPAN K.K.
    Inventors: Atsuki Fukazawa, Kenichi Kagami
  • Patent number: 7012268
    Abstract: An electron-beam irradiation apparatus includes an evacuatable filament-electron gun chamber housing a filament and an anode and having an inactive-gas inlet through which an inactive gas flows in; an evacuatable treatment chamber connected to an exhaust system; and a separation wall for separating the filament-electrode gun chamber and the treatment chamber. The separation wall has an aperture configured to pass electrons and gas therethrough from the filament-electron gun chamber.
    Type: Grant
    Filed: May 17, 2004
    Date of Patent: March 14, 2006
    Assignee: ASM Japan K.K.
    Inventors: Nobuo Matsuki, Atsuki Fukazawa, Naoto Tsuji
  • Patent number: 6881683
    Abstract: An insulation film is formed on a semiconductor substrate by vaporizing a silicon-containing hydrocarbon compound to provide a source gas, introducing a reaction gas composed of the source gas and an additive gas such as an inert gas and oxidizing gas to a reaction space of a plasma CVD apparatus. The silicon-containing hydrocarbon compound includes a cyclosiloxan compound or a linear siloxan compound, as a basal structure, with reactive groups for form oligomers using the basal structure. The residence time of the reaction gas in the reaction space is lengthened by reducing the total flow of the reaction gas in such a way as to form a siloxan polymer film with a low dielectric constant.
    Type: Grant
    Filed: December 11, 2002
    Date of Patent: April 19, 2005
    Assignee: ASM Japan K.K.
    Inventors: Nobuo Matsuki, Yasuyoshi Hyodo, Masashi Yamaguchi, Yoshinori Morisada, Atsuki Fukazawa, Manabu Kato, Shinya Kaneko, Devendra Kumar, Seijiro Umemoto
  • Publication number: 20050048797
    Abstract: A method for forming a thin film includes: supplying an additive gas, a dilution gas, and a silicon-containing source gas into a reaction chamber wherein a substrate is placed; forming a thin film on the substrate by plasma CVD under a given pressure with a given intensity of radio-frequency (RF) power from a first point in time to a second point in time; at the second point in time, stopping the supply of the silicon-containing source gas; and at the second point in time, beginning reducing but not stopping the RF power, and beginning reducing the pressure, wherein the reduction of the RF power and the reduction of the pressure are synchronized up to a third point in time.
    Type: Application
    Filed: September 2, 2004
    Publication date: March 3, 2005
    Applicant: ASM JAPAN K.K/
    Inventors: Atsuki Fukazawa, Kenichi Kagami, Manabu Kato
  • Publication number: 20050042884
    Abstract: A silicon-containing insulation film is formed on a substrate by plasma polymerization by introducing a reaction gas comprising (i) a source gas comprising a silicon-containing hydrocarbon compound containing at least one vinyl group (Si-vinyl compound), and (ii) an additive gas, into a reaction chamber where a substrate is placed; and applying radio-frequency power to the gas to cause plasma polymerization, thereby depositing an insulation film on the substrate.
    Type: Application
    Filed: August 20, 2003
    Publication date: February 24, 2005
    Applicant: ASM JAPAN K.K.
    Inventors: Yasuyoshi Hyodo, Nobuo Matsuki, Masashi Yamaguchi, Atsuki Fukazawa, Naoki Ohara, Yijun Liu
  • Publication number: 20050034667
    Abstract: A silicon-containing insulation film is formed on a substrate by plasma reaction using a reaction gas including (i) a source gas comprising a silicon-containing hydrocarbon compound containing multiple cross-linkable groups, (ii) a cross-linking gas, and (iii) an inert gas, into a reaction chamber where a substrate is placed. The insulation film is then exposed to electron beam radiation, thereby increasing mechanical strength of the film without substantial alternation of its dielectric constant.
    Type: Application
    Filed: August 14, 2003
    Publication date: February 17, 2005
    Applicant: ASM JAPAN K.K.
    Inventors: Naoto Tsuji, Atsuki Fukazawa, Nobuo Matsuki, Shingo Ikeda
  • Patent number: 6852650
    Abstract: An insulation film is formed on a semiconductor substrate by vaporizing a silicon-containing hydrocarbon compound to provide a source gas, introducing a reaction gas composed of the source gas and an additive gas such as an inert gas and oxidizing gas to a reaction space of a plasma CVD apparatus. The residence time of the reaction gas in the reaction space is lengthened by reducing the total flow of the reaction gas in such a way as to form a siloxan polymer film with a low dielectric constant.
    Type: Grant
    Filed: November 5, 2002
    Date of Patent: February 8, 2005
    Assignee: ASM Japan K.K.
    Inventors: Nobuo Matsuki, Yasuyoshi Hyodo, Masashi Yamaguchi, Yoshinori Morisada, Atsuki Fukazawa, Manabu Kato
  • Publication number: 20040232355
    Abstract: An electron-beam irradiation apparatus includes an evacuatable filament-electron gun chamber housing a filament and an anode and having an inactive-gas inlet through which an inactive gas flows in; an evacuatable treatment chamber connected to an exhaust system; and a separation wall for separating the filament-electrode gun chamber and the treatment chamber. The separation wall has an aperture configured to pass electrons and gas therethrough from the filament-electron gun chamber.
    Type: Application
    Filed: May 17, 2004
    Publication date: November 25, 2004
    Applicant: ASM JAPAN K.K.
    Inventors: Nobuo Matsuki, Atsuki Fukazawa, Naoto Tsuji
  • Patent number: 6818570
    Abstract: A silicon-containing insulation film having high mechanical strength is formed on a semiconductor substrate by (a) introducing a reaction gas comprising (i) a source gas comprising a silicon-containing hydrocarbon compound containing cross-linkable groups, (ii) a cross-linking gas, and (iii) an inert gas, into a reaction chamber where a substrate is placed; (b) applying radio-frequency power to create a plasma reaction space inside the reaction chamber; and (c) controlling a flow of the reaction gas and an intensity of the radio-frequency power.
    Type: Grant
    Filed: January 24, 2003
    Date of Patent: November 16, 2004
    Assignee: ASM Japan K.K.
    Inventors: Naoto Tsuji, Yukihiro Mori, Satoshi Takahashi, Kiyohiro Matsushita, Atsuki Fukazawa, Michael Todd
  • Patent number: 6759344
    Abstract: An insulation film is formed on a semiconductor substrate by a method including the steps of: (i) introducing a source gas comprising a compound composed of at least Si, C, and H into a chamber; (ii) introducing in pulses an oxidizing gas into the chamber, wherein the source gas and the oxidizing gas form a reaction gas; and (iii) forming an insulation film on a semiconductor substrate by plasma treatment of the reaction gas. The plasma treatment may be plasma CVD processing.
    Type: Grant
    Filed: December 3, 2002
    Date of Patent: July 6, 2004
    Assignee: ASM Japan K.K.
    Inventors: Nobuo Matsuki, Yoshinori Morisada, Atsuki Fukazawa, Manabu Kato
  • Publication number: 20040038514
    Abstract: A hard film is formed on an insulation film formed on a semiconductor substrate by vaporizing a silicon-containing hydrocarbon compound to provide a source gas, introducing a reaction gas composed of the source gas and optionally an additive gas such as alcohol to a reaction space of a plasma CVD apparatus, and applying low-frequency RF power and high-frequency RF power. The silicon-containing hydrocarbon compound includes a cyclic Si-containing hydrocarbon compound and/or a linear Si-containing hydrocarbon compound, as a basal structure, with reactive groups for form oligomers using the basal structure. The residence time of the reaction gas in the reaction space is lengthened by reducing the total flow of the reaction gas in such a way as to form a siloxan polymer film with a low dielectric constant.
    Type: Application
    Filed: April 11, 2003
    Publication date: February 26, 2004
    Applicant: ASM JAPAN K.K.
    Inventors: Yasuyoshi Hyodo, Atsuki Fukazawa, Yoshinori Morisada, Masashi Yamaguchi, Nobuo Matsuki
  • Publication number: 20030192478
    Abstract: A plasma CVD apparatus includes a vacuum chamber, a showerhead, and a susceptor characterized in that an insulation ring is placed and embedded in a peripheral portion of the susceptor to increase the electrically effective distance between the showerhead and the susceptor, both of which functions as electrodes.
    Type: Application
    Filed: April 11, 2003
    Publication date: October 16, 2003
    Applicant: ASM JAPAN K.K.
    Inventors: Naoto Tsuji, Ryo Kawaguchi, Atsuki Fukazawa, Rei Tanaka
  • Publication number: 20030176030
    Abstract: A silicon-containing insulation film having high mechanical strength is formed on a semiconductor substrate by (a) introducing a reaction gas comprising (i) a source gas comprising a silicon-containing hydrocarbon compound containing cross-linkable groups, (ii) a cross-linking gas, and (iii) an inert gas, into a reaction chamber where a substrate is placed; (b) applying radio-frequency power to create a plasma reaction space inside the reaction chamber; and (c) controlling a flow of the reaction gas and an intensity of the radio-frequency power.
    Type: Application
    Filed: January 24, 2003
    Publication date: September 18, 2003
    Inventors: Naoto Tsuji, Yukihiro Mori, Satoshi Takahashi, Kiyohiro Matsushita, Atsuki Fukazawa, Michael Todd
  • Publication number: 20030162408
    Abstract: An insulation film is formed on a semiconductor substrate by vaporizing a silicon-containing hydrocarbon compound to provide a source gas, introducing a reaction gas composed of the source gas and an additive gas such as an inert gas and oxidizing gas to a reaction space of a plasma CVD apparatus. The silicon-containing hydrocarbon compound includes a cyclosiloxan compound or a linear siloxan compound, as a basal structure, with reactive groups for form oligomers using the basal structure. The residence time of the reaction gas in the reaction space is lengthened by reducing the total flow of the reaction gas in such a way as to form a siloxan polymer film with a. low dielectric constant.
    Type: Application
    Filed: December 11, 2002
    Publication date: August 28, 2003
    Applicant: ASM JAPAN K.K.
    Inventors: Nobuo Matsuki, Yasuyoshi Hyodo, Masashi Yamaguchi, Yoshinori Morisada, Atsuki Fukazawa, Manabu Kato, Shinya Kaneko, Devendra Kumar, Seijiro Umemoto
  • Publication number: 20030143867
    Abstract: An insulation film is formed on a semiconductor substrate by a method including the steps of: (i) introducing a source gas comprising a compound composed of at least Si, C, and H into a chamber; (ii) introducing in pulses an oxidizing gas into the chamber, wherein the source gas and the oxidizing gas form a reaction gas; and (iii) forming an insulation film on a semiconductor substrate by plasma treatment of the reaction gas. The plasma treatment may be plasma CVD processing.
    Type: Application
    Filed: December 3, 2002
    Publication date: July 31, 2003
    Applicant: ASM JAPAN K.K.
    Inventors: Nobuo Matsuki, Yoshinori Morisada, Atsuki Fukazawa, Manabu Kato
  • Publication number: 20030119336
    Abstract: An insulation film is formed on a semiconductor substrate by vaporizing a silicon-containing hydrocarbon compound to provide a source gas, introducing a reaction gas composed of the source gas and an additive gas such as an inert gas and oxidizing gas to a reaction space of a plasma CVD apparatus. The residence time of the reaction gas in the reaction space is lengthened by reducing the total flow of the reaction gas in such a way as to form a siloxan polymer film with a low dielectric constant.
    Type: Application
    Filed: November 5, 2002
    Publication date: June 26, 2003
    Inventors: Nobuo Matsuki, Yasuyoshi Hyodo, Masashi Yamaguchi, Yoshinori Morisada, Atsuki Fukazawa, Manabu Kato