Patents by Inventor Atsuki Fukazawa

Atsuki Fukazawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7651959
    Abstract: A method of forming a dielectric film includes: introducing a source gas essentially constituted by Si, N, H, and optionally C and having at least one bond selected from Si—N, Si—Si, and Si—H into a reaction chamber where a substrate is placed; depositing a silazane-based film essentially constituted by Si, N, H, and optionally C on the substrate by plasma reaction at ?50° C. to 50° C., wherein the film is free of exposure of a solvent constituted essentially by C, H, and optionally O; and heat-treating the silazane-based film on the substrate in a heat-treating chamber while introducing an oxygen-supplying source into the heat-treating chamber to release C from the film and increase Si—O bonds in the film.
    Type: Grant
    Filed: December 3, 2007
    Date of Patent: January 26, 2010
    Assignee: ASM Japan K.K.
    Inventors: Atsuki Fukazawa, Jeongseok Ha, Nobuo Matsuki
  • Publication number: 20090298257
    Abstract: A method of forming device isolation regions on a trench-formed silicon substrate and removing residual carbon therefrom includes providing a flowable, insulative material constituted by silicon, carbon, nitrogen, hydrogen, oxygen or any combination of two or more thereof; forming a thin insulative layer, by using the flowable, insulative material, in a trench located on a semiconductor substrate wherein the flowable, insulative material forms a conformal coating in a silicon and nitrogen rich condition whereas in a carbon rich condition, the flowable, insulative material vertically grows from the bottom of the trenches; and removing the residual carbon deposits from the flowable, insulative material by multi-step curing, such as O2 thermal annealing, ozone UV curing followed by N2 thermal annealing.
    Type: Application
    Filed: May 30, 2008
    Publication date: December 3, 2009
    Applicant: ASM JAPAN K.K.
    Inventors: Woo Jin Lee, Atsuki Fukazawa, Nobuo Matsuki
  • Patent number: 7622369
    Abstract: A method of forming device isolation regions on a trench-formed silicon substrate and removing residual carbon therefrom includes providing a flowable, insulative material constituted by silicon, carbon, nitrogen, hydrogen, oxygen or any combination of two or more thereof; forming a thin insulative layer, by using the flowable, insulative material, in a trench located on a semiconductor substrate wherein the flowable, insulative material forms a conformal coating in a silicon and nitrogen rich condition whereas in a carbon rich condition, the flowable, insulative material vertically grows from the bottom of the trenches; and removing the residual carbon deposits from the flowable, insulative material by multi-step curing, such as O2 thermal annealing, ozone UV curing followed by N2 thermal annealing.
    Type: Grant
    Filed: May 30, 2008
    Date of Patent: November 24, 2009
    Assignee: ASM Japan K.K.
    Inventors: Woo Jin Lee, Atsuki Fukazawa, Nobuo Matsuki
  • Patent number: 7582575
    Abstract: A method for forming an insulation film on a semiconductor substrate by plasma reaction includes: vaporizing a silicon-containing hydrocarbon having a Si—O bond compound to provide a source gas; introducing the source gas and a carrier gas without an oxidizing gas into a reaction space for plasma CVD processing; and forming an insulation film constituted by Si, C, O, and H on a substrate by plasma reaction using a combination of low-frequency RF power and high-frequency RF power in the reaction space. The plasma reaction is activated while controlling the flow of the reaction gas to lengthen a residence time, Rt, of the reaction gas in the reaction space.
    Type: Grant
    Filed: December 5, 2005
    Date of Patent: September 1, 2009
    Assignee: ASM Japan K.K.
    Inventors: Atsuki Fukazawa, Kenichi Kagami
  • Patent number: 7560144
    Abstract: A method of forming a film having a low dielectric constant, comprises the steps of: placing a substrate between an upper electrode and a lower electrode inside a reaction chamber, introducing a silicon-containing hydrocarbon compound source gas, an additive gas, and an inert gas into a space between the upper and lower electrodes by controlling a gas flow ratio, generating a plasma by applying RF power to the space between the upper and lower electrodes in a state in which an interval between the upper electrode and the substrate is narrower in the vicinity of a center of the substrate than that in the vicinity of its periphery, and forming a film having a low dielectric constant on the substrate at a deposition rate of less than approx. 790 nm/min by controlling a flow rate of the process gas.
    Type: Grant
    Filed: March 22, 2005
    Date of Patent: July 14, 2009
    Assignee: ASM Japan K.K.
    Inventors: Atsuki Fukazawa, Kiyoto Itoh, Tsunayuki Kimura, Nobuo Matsuki
  • Publication number: 20090156017
    Abstract: A method of forming a dielectric film, includes: introducing a siloxane gas essentially constituted by Si, O, C, and H and a silazane gas essentially constituted by Si, N, H, and optionally C into a reaction chamber where a substrate is placed; depositing a siloxane-based film including Si—N bonds on the substrate by plasma reaction; and annealing the siloxane-based film on the substrate in an annealing chamber to remove Si—N bonds from the film.
    Type: Application
    Filed: December 13, 2007
    Publication date: June 18, 2009
    Applicant: ASM JAPAN K.K.
    Inventors: Atsuki FUKAZAWA, Woo Jin LEE, Nobuo MATSUKI
  • Publication number: 20080305648
    Abstract: A method of forming an inorganic silazane-based dielectric film includes: introducing a gas constituted by Si and H and a gas constituted by N and optionally H into a reaction chamber where an object is placed; controlling a temperature of the object at ?50° C. to 50° C.; and depositing by plasma reaction a film constituted by Si, N, and H containing inorganic silazane bonds.
    Type: Application
    Filed: June 6, 2007
    Publication date: December 11, 2008
    Applicant: ASM JAPAN K.K.
    Inventors: Atsuki FUKAZAWA, Nobuo MATSUKI, Jeongseok HA
  • Publication number: 20080299326
    Abstract: A plasma CVD apparatus includes: a cooling susceptor for placing a substrate thereon and serving as an electrode; and a shower plate for introducing gas toward the susceptor via multiple throughholes formed therein. The shower plate serves as an electrode and is disposed in parallel to the susceptor. The cooling susceptor is made of a ceramic material provided with a cooling fluid flow path for passing a cooling fluid therethrough.
    Type: Application
    Filed: May 30, 2007
    Publication date: December 4, 2008
    Applicant: ASM JAPAN K.K.
    Inventors: Atsuki Fukazawa, Nobuo Matsuki, Lee Woo Jin, Mikio Shimizu
  • Patent number: 7354873
    Abstract: A method for forming an insulation film having filling property on a semiconductor substrate by plasma reaction includes: vaporizing a silicon-containing hydrocarbon having a Si—O bond compound to provide a source gas; introducing the source gas and a carrier gas without an oxidizing gas into a reaction space for plasma CVD processing; and forming an insulation film constituted by Si, O, H, and optionally C or N on a substrate by plasma reaction using a combination of low-frequency RF power and high-frequency RF power in the reaction space. The plasma reaction is activated while controlling the flow of the reaction gas to lengthen a residence time, Rt, of the reaction gas in the reaction space.
    Type: Grant
    Filed: August 18, 2006
    Date of Patent: April 8, 2008
    Assignee: ASM Japan K.K.
    Inventors: Atsuki Fukazawa, Nobuo Matsuki, Seijiro Umemoto
  • Publication number: 20080076266
    Abstract: A method for forming an insulation film on a semiconductor substrate by plasma reaction includes: introducing into a reaction chamber a source gas of a silicon-containing hydrocarbon compound comprising in its molecule at least one Si—O bond and at least one bond selected from the group consisting of a Si—Si bond, Si—N bond, and Si—H bond; introducing into the reaction chamber an additive gas constituted by C, H, and optionally O; controlling a susceptor at a temperature of ?50° C. to 50° C.; forming by plasma reaction an insulation film constituted by Si, O, H, and optionally N on an irregular surface of a substrate at a deposition rate of 100 nm/min or less; and heat-treating the substrate with the insulation film, thereby increasing a density of the insulation film to more than 2.1 g/cm3 as a result of the heat treatment.
    Type: Application
    Filed: September 21, 2006
    Publication date: March 27, 2008
    Applicant: ASM JAPAN K.K.
    Inventors: Atsuki Fukazawa, Nobuo Matsuki
  • Publication number: 20080038485
    Abstract: A method for forming a silicon carbide film containing Si, C, O, H, and optionally N on a substrate placed in a reaction space, includes the steps of: introducing into the reaction space a precursor containing Si, C, O, and H and having at least one Si—O bond in its molecule; introducing into the reaction space an inert gas; applying RF power in the reaction space, wherein a ratio of a flow rate (sccm) of the inert gas to the RF power (W/cm2) is controlled at 30-850; and thereby depositing on the substrate a silicon carbide film containing Si, C, O, H, and optionally N.
    Type: Application
    Filed: August 8, 2006
    Publication date: February 14, 2008
    Applicant: ASM JAPAN K.K.
    Inventors: Atsuki FUKAZAWA, Manabu KATO, Nobuo MATSUKI
  • Patent number: 7229935
    Abstract: A method for forming a thin film includes: supplying an additive gas, a dilution gas, and a silicon-containing source gas into a reaction chamber wherein a substrate is placed; forming a thin film on the substrate by plasma CVD under a given pressure with a given intensity of radio-frequency (RF) power from a first point in time to a second point in time; at the second point in time, stopping the supply of the silicon-containing source gas; and at the second point in time, beginning reducing but not stopping the RF power, and beginning reducing the pressure, wherein the reduction of the RF power and the reduction of the pressure are synchronized up to a third point in time.
    Type: Grant
    Filed: September 2, 2004
    Date of Patent: June 12, 2007
    Assignee: ASM Japan K.K.
    Inventors: Atsuki Fukazawa, Kenichi Kagami, Manabu Kato
  • Publication number: 20070111540
    Abstract: A method for forming a silicon-containing insulation film on a substrate by plasma polymerization includes: introducing a reaction gas comprising (i) a source gas comprising a silicon-containing hydrocarbon cyclic compound containing at least one vinyl group (Si-vinyl compound), and (ii) an additive gas, into a reaction chamber where a substrate is placed; and applying radio-frequency power to the gas to cause plasma polymerization, thereby depositing an insulation film on the substrate.
    Type: Application
    Filed: October 19, 2006
    Publication date: May 17, 2007
    Applicant: ASM JAPAN K.K.
    Inventors: Yasuyoshi HYODO, Nobuo MATSUKI, Masashi YAMAGUCHI, Atsuki FUKAZAWA, Naoki OHARA, Yijun LIU
  • Publication number: 20070066086
    Abstract: A method for forming a silicon-containing insulation film on a substrate by plasma polymerization includes: introducing a reaction gas comprising (i) a source gas consisting of a silicon-containing hydrocarbon linear compound containing at least one vinyl group (Si-vinyl compound), and (ii) an additive gas, into a reaction chamber where a substrate is placed; and applying radio-frequency power to the gas to cause plasma polymerization, thereby depositing an insulation film on the substrate.
    Type: Application
    Filed: October 19, 2006
    Publication date: March 22, 2007
    Applicant: ASM JAPAN K.K.
    Inventors: Yasuyoshi HYODO, Nobuo MATSUKI, Masashi YAMAGUCHI, Atsuki FUKAZAWA, Naoki OHARA, Yijun LIU
  • Publication number: 20070032048
    Abstract: A method for depositing a thin film on a substrate by plasma CVD includes: providing a vacuum chamber including a showerhead and a susceptor entirely facing the showerhead in parallel, placing a substrate on the susceptor entirely within the inner portion; and applying an RF power between the showerhead and the susceptor to deposit a thin film on the substrate. The susceptor includes an inner portion and a peripheral portion that is defined as any portion enclosing the inner portion and defines an electrically effective distance from the showerhead greater than that defined by the inner portion.
    Type: Application
    Filed: October 12, 2006
    Publication date: February 8, 2007
    Applicant: ASM JAPAN K.K.
    Inventors: Naoto Tsuji, Ryo Kawaguchi, Atsuki Fukazawa, Rei Tanaka
  • Publication number: 20070009673
    Abstract: A method for forming a low-dielectric-constant thin film includes forming on a substrate placed on a susceptor a thin film having a dielectric constant of 2.7 or higher and a modulus of 5 GPa or less by plasma CVD using an organosilicon gas and an additive gas such as CnH2n+2O in the absence of oxidizing gas at a susceptor temperature of lower than 350° C.; and curing the thin film with UV irradiation, thereby decreasing the dielectric constant by at least 10% and increasing the modulus by at least 200%.
    Type: Application
    Filed: July 6, 2005
    Publication date: January 11, 2007
    Applicant: ASM JAPAN K.K.
    Inventors: Atsuki Fukazawa, Nobuo Matsuki
  • Publication number: 20070004204
    Abstract: A method for forming an insulation film having filling property on a semiconductor substrate by plasma reaction includes: vaporizing a silicon-containing hydrocarbon having a Si—O bond compound to provide a source gas; introducing the source gas and a carrier gas without an oxidizing gas into a reaction space for plasma CVD processing; and forming an insulation film constituted by Si, O, H, and optionally C or N on a substrate by plasma reaction using a combination of low-frequency RF power and high-frequency RF power in the reaction space. The plasma reaction is activated while controlling the flow of the reaction gas to lengthen a residence time, Rt, of the reaction gas in the reaction space.
    Type: Application
    Filed: August 18, 2006
    Publication date: January 4, 2007
    Applicant: ASM JAPAN K.K.
    Inventors: Atsuki Fukazawa, Nobuo Matsuki, Seijiro Umemoto
  • Publication number: 20060286306
    Abstract: A method of treating a low-dielectric constant film includes: depositing a low-dielectric constant film on a substrate, which is structured by Si—C bond and has a first leakage current; and emitting ultraviolet (UV) light to the film until the film has a second leakage current which is ½ or less of the first leakage current.
    Type: Application
    Filed: June 17, 2005
    Publication date: December 21, 2006
    Applicant: ASM JAPAN K.K.
    Inventors: Naoki Ohara, Atsuki Fukazawa
  • Patent number: 7147900
    Abstract: A silicon-containing insulation film is formed on a substrate by plasma reaction using a reaction gas including (i) a source gas comprising a silicon-containing hydrocarbon compound containing multiple cross-linkable groups, (ii) a cross-linking gas, and (iii) an inert gas, into a reaction chamber where a substrate is placed. The insulation film is then exposed to electron beam radiation, thereby increasing mechanical strength of the film without substantial alternation of its dielectric constant.
    Type: Grant
    Filed: August 14, 2003
    Date of Patent: December 12, 2006
    Assignee: ASM Japan K.K.
    Inventors: Naoto Tsuji, Atsuki Fukazawa, Nobuo Matsuki, Shingo Ikeda
  • Patent number: 7148154
    Abstract: A silicon-containing insulation film is formed on a substrate by plasma polymerization by introducing a reaction gas comprising (i) a source gas comprising a silicon-containing hydrocarbon compound containing at least one vinyl group (Si-vinyl compound), and (ii) an additive gas, into a reaction chamber where a substrate is placed; and applying radio-frequency power to the gas to cause plasma polymerization, thereby depositing an insulation film on the substrate.
    Type: Grant
    Filed: August 20, 2003
    Date of Patent: December 12, 2006
    Assignee: ASM Japan K.K.
    Inventors: Yasuyoshi Hyodo, Nobuo Matsuki, Masashi Yamaguchi, Atsuki Fukazawa, Naoki Ohara, Yijun Liu