Patents by Inventor Dai Nakajima

Dai Nakajima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9653969
    Abstract: To obtain a rotating electrical machine preventing a functional failure and shortening of the life of brushes caused by a temperature rise of the brushes installed to a vehicle AC power generator or a motor generator. A brush holder holding brushes supplying a field current to a rotor is provided with brush temperature suppressing metal members installed substantially parallel to the brushes in the vicinity of abutment portions of the brushes and slip rings in point-, line-, or surface-contact with the brushes at least at one point besides energization terminals. The brush temperature suppressing metal members not only diffuse heat generated at the brushes, but also function as a heat capacity for a case where a large amount of heat is generated in a short time, such as during regenerative power generation and a start-up operation, and thereby prevent an excessive temperature rise of the brushes.
    Type: Grant
    Filed: July 28, 2011
    Date of Patent: May 16, 2017
    Assignee: Mitsubishi Electric Corporation
    Inventors: Tatsuya Fukase, Hitoshi Isoda, Naohide Maeda, Masahiko Fujita, Dai Nakajima
  • Patent number: 9620444
    Abstract: According to a power semiconductor device of the present invention, it comprises a plurality of lead frames formed into like a wiring pattern, a power semiconductor element joined onto the lead frame, and a capacitor placed between mutually adjacent two lead frames, and is encapsulated with a mold resin. The capacitor is characterized in that external electrodes of that capacitor are connected to the lead frames each through a stress-relaxation structure portion that is lower in rigidity than the capacitor.
    Type: Grant
    Filed: September 7, 2012
    Date of Patent: April 11, 2017
    Assignee: Mitsubishi Electric Corporation
    Inventors: Tatsuya Fukase, Dai Nakajima, Masahiko Fujita, Masaki Kato
  • Patent number: 9577495
    Abstract: A rotary electric machine including a brush used to supply a field current to a field winding of a rotor, a brush holder holding the brush, a power circuit portion connected to a heat sink having fins, and a case covering the power circuit portion and the brush holder. An air passage is provided between the brush holder and the fins of the heat sink, and an opening is provided to the case so as to cover component members of the brush holder in a shape conforming to an outer peripheral portion of the brush holder, from which cooling air is allowed to pass through the air passage.
    Type: Grant
    Filed: November 9, 2011
    Date of Patent: February 21, 2017
    Assignee: Mitsubishi Electric Corporation
    Inventors: Tatsuya Fukase, Masahiko Fujita, Dai Nakajima, Hitoshi Isoda, Naohide Maeda
  • Patent number: 9531318
    Abstract: Provided is a rotating electrical machine capable of downsizing. The rotating electrical machine includes: a stator (2) including an armature winding (9); a rotor (3) provided inside the stator (2) in a rotatable manner; a power circuit unit (18) including a power circuit semiconductor switching element, for supplying a current to the armature winding (9); and a control board (6) in which an energization-allowed time corresponding to revolution speed of the rotor (3) is set, for controlling supply of the current by the power circuit unit (18), in which the control board (6) stops the supply of the current by the power circuit unit (18) when an integrated time of energization times to the armature winding (9) is longer than the energization-allowed time.
    Type: Grant
    Filed: December 10, 2010
    Date of Patent: December 27, 2016
    Assignee: Mitsubishi Electric Corporation
    Inventors: Yuji Shirakata, Dai Nakajima, Masahiko Fujita
  • Publication number: 20160336828
    Abstract: A stator of a rotating electric machine includes a stator core, a plurality of insulators and a plurality of concentrated winding coils. The stator core includes an annular yoke and a plurality of teeth. The insulators are located along outer peripheral wall surfaces of the teeth. Each of the insulators includes a plurality of first surfaces and a plurality of second surfaces. The second surfaces connect the first surfaces. The coils are fitted on the teeth on which the insulators have been placed from a radially inner side thereof. The first surfaces of each of the insulators are in contact with inner peripheral surfaces of the coil that is placed on the outer periphery of the insulator.
    Type: Application
    Filed: January 19, 2015
    Publication date: November 17, 2016
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, AISIN AW CO., LTD.
    Inventors: Tomohiko MIYAMOTO, Takeshi TSUJI, Dai NAKAJIMA
  • Patent number: 9479029
    Abstract: An electric rotating machine is provided that efficiently radiates heat, caused in the vicinity of a portion where a brush and a slip ring makes contact with each other, to the outside of a brush holder and that can prevent the temperature of the brush from excessively rising. The brush holder holding the brush that supplies a magnetic-field current to a magnetic-field winding by way of the slip ring is provided with an energization terminal that electrically connects a magnetic-field circuit with the brush and a brush cooling metal member that cools the brush; the brush cooling metal member radiates heat, generated in the vicinity of a contact portion between the brush and the slip ring, to the outside of the brush holder.
    Type: Grant
    Filed: June 7, 2011
    Date of Patent: October 25, 2016
    Assignee: Mitsubishi Electric Corporation
    Inventors: Tatsuya Fukase, Hitoshi Isoda, Naohide Maeda, Masahiko Fujita, Dai Nakajima
  • Publication number: 20160225691
    Abstract: A swaged heat includes a fin base having an outer periphery, and formed with a first fin insert groove and a second fin insert groove interposing a swage portion of a bi-forked shape in between, a first fin fixed to the first fin insert groove of the fin base using the swage portion, a second fin fixed to the second fin insert groove of the fin base using the swage portion, a panel having an opening portion, and placed on the outer periphery of the fin base. The thickness of the outer periphery is smaller than that of the fin base.
    Type: Application
    Filed: September 19, 2014
    Publication date: August 4, 2016
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Yasuyuki SANDA, Dai NAKAJIMA, Hiroyuki YOSHIHARA, Kiyofumi KITAI, Kiyoshi SHIBATA
  • Patent number: 9236324
    Abstract: An electric power semiconductor device includes a power module and a heat dissipating member connected to the power module through a heat-conductive insulating resin sheet in which a mold resin part included in the power module has a protruding part in its peripheral part to prevent the heat-conductive insulating resin sheet from expanding in a planar direction. The heat-conductive insulating resin sheet is slightly thicker than the protruding part and has a resin exuding part exuded from a small gap between the protruding part and the heat dissipating member while the power module and the heat dissipating member are heated and pressurized to be bonded.
    Type: Grant
    Filed: December 5, 2012
    Date of Patent: January 12, 2016
    Assignee: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Noriyuki Besshi, Dai Nakajima
  • Publication number: 20150287670
    Abstract: According to a power semiconductor device of the present invention, it comprises a plurality of lead frames formed into like a wiring pattern, a power semiconductor element joined onto the lead frame, and a capacitor placed between mutually adjacent two lead frames, and is encapsulated with a mold resin. The capacitor is characterized in that external electrodes of that capacitor are connected to the lead frames each through a stress-relaxation structure portion that is lower in rigidity than the capacitor.
    Type: Application
    Filed: September 7, 2012
    Publication date: October 8, 2015
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Tatsuya Fukase, Dai Nakajima, Masahiko Fujita, Masaki Kato
  • Patent number: 9129949
    Abstract: A power semiconductor module (100) includes: an electrode plate (2) in which a body portion (2a) and an external connection terminal portion (2b) are integrally formed, and the body portion (2a) is arranged on the same flat surface; a semiconductor chip (1) mounted on one surface (mounting surface) (2c) of the body portion (2a); and a resin package (3) in which the other surface (heat dissipation surface) (2d) of the body portion (2a) is exposed, and the body portion (2a) of the electrode plate (2) and the semiconductor chip (1) are sealed with resin. The heat dissipation surface (2d) is the same surface as the bottom (3a) of the resin package (3); and consequently, heat dissipation properties and reliability are improved and a reduction in size can be achieved.
    Type: Grant
    Filed: February 9, 2011
    Date of Patent: September 8, 2015
    Assignee: Mitsubishi Electric Corporation
    Inventors: Shinsuke Asada, Kenjiro Nagao, Dai Nakajima, Yuetsu Watanabe, Yoshihito Asao, Takuya Oga, Masaki Kato
  • Publication number: 20140361648
    Abstract: Two or more switching devices (36) and two or more lead frames (41, 42, 43, and 44) are integrally molded by use of a molding resin (37) so that a power module (30) is formed; the power module (30) is made to adhere to a heat sink (32) via an insulating material (31); the power module (30) and the heat sink (32) are fixed to a housing (33) of the power module composite (23); the power module composite (23) is fixed to a case (6) of an electric rotating machine (1) via the housing (33).
    Type: Application
    Filed: April 16, 2012
    Publication date: December 11, 2014
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Yuji Shirakata, Dai Nakajima, Masahiko Fujita, Masaki Kato
  • Publication number: 20140293548
    Abstract: An electric power semiconductor device includes a power module and a heat dissipating member connected to the power module through a heat-conductive insulating resin sheet in which a mold resin part included in the power module has a protruding part in its peripheral part to prevent the heat-conductive insulating resin sheet from expanding in a planar direction. The heat-conductive insulating resin sheet is slightly thicker than the protruding part and has a resin exuding part exuded from a small gap between the protruding part and the heat dissipating member while the power module and the heat dissipating member are heated and pressurized to be bonded.
    Type: Application
    Filed: December 5, 2012
    Publication date: October 2, 2014
    Applicant: Mitsubishi Electric Corporation
    Inventors: Noriyuki Besshi, Dai Nakajima
  • Publication number: 20140145526
    Abstract: A rotating electrical machine includes: a case; a rotor; a stator; a control portion including a field circuit portion used to supply a current to a control circuit and the field winding; a power circuit portion controlling a stator current; a heat sink installed so as to cool the control portion and the power circuit portion; a first waterproof portion providing waterproofing to signal terminals of the power circuit portion and the field circuit portion; a second waterproof portion provided with through-holes from which a part of the control portion and the power circuit portion is exposed and providing waterproofing between the control portion as well as the power circuit portion and the heat sink; and insulation portions installed in the through-holes of the second waterproof portion and isolating the control portion and the power circuit portion from the heat sink.
    Type: Application
    Filed: November 9, 2011
    Publication date: May 29, 2014
    Applicant: Mitsubishi Electric Corporation
    Inventors: Yuji Shirakata, Dai Nakajima, Masahiko Fujita
  • Publication number: 20140125168
    Abstract: A rotary electric machine including a brush used to supply a field current to a field winding of a rotor, a brush holder holding the brush, a power circuit portion connected to a heat sink having fins, and a case covering the power circuit portion and the brush holder. An air passage is provided between the brush holder and the fins of the heat sink, and an opening is provided to the case so as to cover component members of the brush holder in a shape conforming to an outer peripheral portion of the brush holder, from which cooling air is allowed to pass through the air passage.
    Type: Application
    Filed: November 9, 2011
    Publication date: May 8, 2014
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Tatsuya Fukase, Masahiko Fujita, Dai Nakajima, Hitoshi Isoda, Naohide Maeda
  • Publication number: 20140035431
    Abstract: To obtain a rotating electrical machine preventing a functional failure and shortening of the life of brushes caused by a temperature rise of the brushes installed to a vehicle AC power generator or a motor generator. A brush holder holding brushes supplying a field current to a rotor is provided with brush temperature suppressing metal members installed substantially parallel to the brushes in the vicinity of abutment portions of the brushes and slip rings in point-, line-, or surface-contact with the brushes at least at one point besides energization terminals. The brush temperature suppressing metal members not only diffuse heat generated at the brushes, but also function as a heat capacity for a case where a large amount of heat is generated in a short time, such as during regenerative power generation and a start-up operation, and thereby prevent an excessive temperature rise of the brushes.
    Type: Application
    Filed: July 28, 2011
    Publication date: February 6, 2014
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Tatsuya Fukase, Hitoshi Isoda, Naohide Maeda, Masahiko Fujita, Dai Nakajima
  • Publication number: 20140001915
    Abstract: An electric rotating machine is provided that efficiently radiates heat, caused in the vicinity of a portion where a brush and a slip ring makes contact with each other, to the outside of a brush holder and that can prevent the temperature of the brush from excessively rising. The brush holder holding the brush that supplies a magnetic-field current to a magnetic-field winding by way of the slip ring is provided with an energization terminal that electrically connects a magnetic-field circuit with the brush and a brush cooling metal member that cools the brush; the brush cooling metal member radiates heat, generated in the vicinity of a contact portion between the brush and the slip ring, to the outside of the brush holder.
    Type: Application
    Filed: June 7, 2011
    Publication date: January 2, 2014
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Tatsuya Fukase, Hitoshi Isoda, Naohide Maeda, Masahiko Fujita, Dai Nakajima
  • Publication number: 20130221890
    Abstract: Provided is a rotating electrical machine capable of downsizing. The rotating electrical machine includes: a stator (2) including an armature winding (9); a rotor (3) provided inside the stator (2) in a rotatable manner; a power circuit unit (18) including a power circuit semiconductor switching element, for supplying a current to the armature winding (9); and a control board (6) in which an energization-allowed time corresponding to revolution speed of the rotor (3) is set, for controlling supply of the current by the power circuit unit (18), in which the control board (6) stops the supply of the current by the power circuit unit (18) when an integrated time of energization times to the armature winding (9) is longer than the energization-allowed time.
    Type: Application
    Filed: December 10, 2010
    Publication date: August 29, 2013
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Yuji Shirakata, Dai Nakajima, Masahiko Fujita
  • Publication number: 20130221516
    Abstract: A power semiconductor module (100) includes: an electrode plate (2) in which a body portion (2a) and an external connection terminal portion (2b) are integrally formed, and the body portion (2a) is arranged on the same flat surface; a semiconductor chip (1) mounted on one surface (mounting surface) (2c) of the body portion (2a); and a resin package (3) in which the other surface (heat dissipation surface) (2d) of the body portion (2a) is exposed, and the body portion (2a) of the electrode plate (2) and the semiconductor chip (1) are sealed with resin. The heat dissipation surface (2d) is the same surface as the bottom (3a) of the resin package (3); and consequently, heat dissipation properties and reliability are improved and a reduction in size can be achieved.
    Type: Application
    Filed: February 9, 2011
    Publication date: August 29, 2013
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Shinsuke Asada, Kenjiro Nagao, Dai Nakajima, Yuetsu Watanabe, Yoshihito Asao, Takuya Oga, Masaki Kato
  • Publication number: 20130200136
    Abstract: In the present invention, when a power module is soldered to a heatsink, steam which is temperature-adjusted to at least the melting point of a solder is introduced from a steam generating tank into the flow path provided in the heatsink, the heatsink is heated and the solder is melted. Inert gas is introduced into a soldering tank from another route so as not to mix with the steam supplied to the heatsink. Voids in the solder are reduced and condensed by pressure regulation and as a result the negative impact of voids is eliminated.
    Type: Application
    Filed: May 30, 2011
    Publication date: August 8, 2013
    Applicant: Mitsubishi Electric Corporation
    Inventors: Noriyuki Besshi, Dai Nakajima, Hirotoshi Maekawa, Satoshi Ishibashi
  • Patent number: 8461733
    Abstract: A dynamoelectric machine main body that includes: a housing that is constituted by a rear bracket and a front bracket; a rotor; a stator; and a fan, and a power supply unit that is mounted integrally onto the dynamoelectric machine main body are included, the power supply unit is disposed between the fan and a bottom portion of the rear bracket, and the power supply unit is disposed between the fan and a bottom portion of the rear bracket, and the rear bracket has: air discharge ports that are formed on portions that are positioned radially outside the fan; and air suction ports that have openings nearer to a bottom portion than the power supply unit, and includes a partitioning member for configuring a ventilation channel that extends from the air suction ports to the air discharge ports that is disposed between the power supply unit and the fan.
    Type: Grant
    Filed: July 29, 2010
    Date of Patent: June 11, 2013
    Assignee: Mitsubishi Electric Corporation
    Inventors: Atsushi Takechi, Dai Nakajima, Hitoshi Isoda, Masahiko Fujita