Abstract: The present invention relates to a measuring steady rest which has a device for supporting central workpiece regions, in particular, bearing points on shaft parts, in particular crankshafts, and a measurement device integrated therein for directly adjusting the measurement of the workpiece regions before and/or during machining of the shaft parts. The measuring steady rest is preferably designed in the form of a prism, the measurement device being arranged on the bottom of the prism between the lateral flanks of the prism. The present invention further relates to a grinding machine comprising such a measuring steady rest, and to a method for supporting and measuring central workpiece regions on such a grinding machine comprising such a measuring steady rest.

Abstract: A grinding machine for machining workpieces includes a workpiece headstock and two grinding headstocks. A first grinding headstock has two grinding spindles each with one grinding wheel for grinding first and second planar and non-planar external surfaces. A second grinding headstock has a grinding spindle having a grinding wheel for grinding a central bore in the workpiece, and a clamping device to clamp the workpiece. First, the bore and the first planar and any non-planar external surface are ground on one side of the workpiece. Then, the workpiece is clamped in the bore. The second planar external surface can then be ground in the same grinding machine with one of the grinding wheels of the first headstock. The clamping device attached to the second grinding headstock is such that the central axis of the clamping device is exactly aligned with the central axis of the workpiece headstock.

Abstract: A grinding machine and a method for grinding large crankshafts are disclosed. During pre-grinding, steady-rest seats are ground, and a plurality of steady rests are placed against them. Synchronous electric drives drive the crankshaft at both ends. A desired shape is produced by interpolating motion of a first grinding disk about CNC-controlled X and Z axes and about a WK pivot axis. The grinding disk is a CBN grinding disk with a width less than the axial length of the main journals and crankpins of the crankshaft. Diameters are measured along the axial length of the main journals and/or crankpins by an in-process device. The drives for the X1, Z1, and WK axes are controlled in an interpolating manner on the basis of the measurements to achieve the desired shape.

Abstract: A grinding machine and a method for measuring and producing a target outer contour is disclosed, particularly for a pin-bearing journal of a crankshaft. First, a measurement device acquires measurement values for the dimensions and shape of a workpiece in at least two measurement planes that are spaced apart and extend transversely to a longitudinal extension of a workpiece region. The measurement planes are produced by a relative movement of the workpiece region and the measurement device in a Z axis direction, relative to the movement of a grinding disc in the direction of the Z-axis thereof. These measurement values are transmitted to a CNC system for advancing a grinding disc, such that any deviations from the target contour that may be present are corrected, and the target contour of the workpiece region in question is ground adaptively on the basis of the measurement values.

Abstract: A crankshaft including narrow flat shoulders that are located next to a bearing pin at adjacent cheeks of the crankshaft. The narrow flat shoulders are machined by turning a rotary tool. In the process, the crankshaft that is clamped in a fixed manner and rotates about a rotation and clamping axis in which also the centric longitudinal axis formed by centric bearing pins of the crank shaft is located. As a result, the bearing pins rotate with a geometric axis thereof on a circular path about the rotation and clamping axis. The rotary tool tracks the moving bearing pins with regard to the vertical and lateral movement thereof in two movement directions that are perpendicular to each other. As a result, the rotary tool is in consistent lateral engagement with the flat shoulder of the bearing pin.

Abstract: A steady rest for supporting, e.g., bearing points on shaft parts of crankshafts, during the grinding of central and/or eccentric workpiece regions. For the grinding, the steady rest is brought from a retracted position to a supporting position against the workpiece region to support the workpiece region at respective circumferential regions. The supporting parts are each arranged on a lateral flank of a prism opening in a fork-like manner on a steady-rest arm in a fixed position in relation to each other and to the steady-rest arm, the supporting parts thus forming an opening angle to each other. The supporting parts are arranged below center with respect to the longitudinal axis of the workpiece region such that an angle bisector between the two supporting parts has a fixed acute angle to the vertical extending through the longitudinal axis of the workpiece region and the CNC-controlled advancement occurs along said angle bisector.

Abstract: A method for completely machining at least unprocessed centric journals (10) and crankpin journals (11), and the respective flat shoulders (9, 10) thereof surrounding the journals, of flanged or cast blanks of a crankshaft first includes turning the flat shoulders (9) associated with the journals (10). Then, the centric journals (10) are roughly ground without the flat shoulders (9) thereof and the crankpin journals (11) are roughly ground together with the flat shoulders (12) thereof. After the journals (10, 11) have been roughly ground, an allowance remains that is smaller than an allowance required for common finish grinding of journals and flat shoulders. The rough grinding is followed by the finish grinding of the centric journals (10) and the crankpin journals (11) from the smaller allowance (23) remaining due to the rough grinding to the final dimension.

Abstract: The invention provides a method for the centreless grinding of shaft parts (9), in particular of tubes for assembled camshafts, in the case of which the shaft part (9) which is to be ground, and has axial centring portions (11) on its end sides, is ground in rotatably driven fashion, in a manner which is customary in centreless grinding, in a gap between the grinding wheel (1) and regulating wheel (2). The grinding wheel (1) and regulating wheel (2) have a width which corresponds at least to the length of the shaft part (9). The shaft part (9) is ground in its end regions (28) first of all concentrically in relation to the centring portions (11), and this produces ground formations concentrically in relation to the centring portions (11).

Abstract: On a workpiece there are first longitudinal portions which are rotationally symmetrical with respect to the continuous longitudinal axis and are intended to be ground by way of centerless grinding. The workpiece also has a second longitudinal portion, which is not rotationally symmetrical with respect to the longitudinal axis and would lead to imbalance in the event of rotation. Therefore, a balancing weight having a radially extending recess is placed on the second longitudinal portion. The balancing weight contributes largely to uniform distribution of the rotating masses, thus reduces the imbalance to a very low residual imbalance and allows reliable and precise centerless grinding.

Abstract: The invention relates to a method and a cylindrical grinding machine for centerless cylindrical grinding. According to the invention, the workpiece is supported on a first contact surface (7) and a second contact surface (9). The first contact surface (7) and the second contact surface (9) are arranged at an angle to each other in the manner of a prism. The grinding disk (3) is applied to the workpiece (1) with a certain application force F, whereby the workpiece (1) in turn is pressed into secure contact against the first contact surface (7) and the second contact surface (9). The two flat contact surfaces (7) and (9) cause braking of the workpiece (1), which is rotationally driven solely by the grinding disk (3). The braking reduces the rotational speed of the workpiece (1), such that the grinding disk (3) causes grinding in addition to the rotational driving of the workpiece (1).

Abstract: In a machine for centerless cylindrical grinding, the workpiece is located in a grinding gap, which is formed by the regulating wheel, the grinding wheel and the support blade. The regulating wheel rotates about its axis of rotation with the direction of rotation, and thereby drives the workpiece to rotate in the direction of rotation. The grinding wheel is driven to rotate about its axis of rotation with the direction of rotation. The workpiece passes in the direction of its longitudinal axis through a number of sets of regulating wheels and grinding wheels, which are each themselves arranged coaxially one behind the other. The regulating wheels and grinding wheels have axial interspaces on their axes; the regulating wheels thereby engage in the interspaces between the grinding wheels, and vice versa, so as to form lateral regions of overlap between the wheels.

Abstract: A crankshaft including narrow flat shoulders that are located next to a bearing pin at adjacent cheeks of the crankshaft. The narrow flat shoulders are machined by turning a rotary tool. In the process, the crankshaft that is clamped in a fixed manner and rotates about a rotation and clamping axis in which also the centric longitudinal axis formed by centric bearing pins of the crank shaft is located. As a result, the bearing pins rotate with a geometric axis thereof on a circular path about the rotation and clamping axis. The rotary tool tracks the moving bearing pins with regard to the vertical and lateral movement thereof in two movement directions that are perpendicular to each other. As a result, the rotary tool is in consistent lateral engagement with the flat shoulder of the bearing pin.

Abstract: The housing of a grinding spindle unit is pivotably mounted by way of a pivot axle on the receiving part of a grinding machine, e.g., on a grinding headstock. The grinding spindle unit bears a grinding wheel which is driven in rotation. The actuation of an adjusting unit extends a pressure pin, which pivots the housing of the grinding spindle unit about the pivot axle and thus slants the grinding wheel. The pivot axle is in this case formed as a film hinge through a zone of targeted elastic material deformation. A tensile spring device brings about constant contact between the pressure pin and the receiving part.

Abstract: The invention relates to a grinding center for the simultaneous grinding of multiple main bearings and rod bearings and/or central sections of crankshafts (22). Two rod bearing grinding spindles (14, 15), wherein the first can be displaced only in the Z direction and the second can be minimally displaced only in the X direction, are mounted on a common rod bearing crosslide (11). In the final phase of the grinding, a correction of dimension deviation between the two machined rod bearings is carried out via a separate control of the second rod bearing grinding spindle (15), as a dimension or roundness correction. The deviations are detected by measuring devices.

Abstract: A method for completely machining at least unprocessed centric journals (10) and crankpin journals (11), and the respective flat shoulders (9, 10) thereof surrounding the journals, of flanged or cast blanks of a crankshaft first includes turning the flat shoulders (9) associated with the journals (10). Then, the centric journals (10) are roughly ground without the flat shoulders (9) thereof and the crankpin journals (11) are roughly ground together with the flat shoulders (12) thereof. After the journals (10, 11) have been roughly ground, an allowance remains that is smaller than an allowance required for common finish grinding of journals and flat shoulders. The rough grinding is followed by the finish grinding of the centric journals (10) and the crankpin journals (11) from the smaller allowance (23) remaining due to the rough grinding to the final dimension.

Abstract: A grinding center for the simultaneous grinding of a plurality of main and rod bearings and/or central and end-side sections of crankshafts includes first and second stations. Two main bearing grinding spindles, of which the first is movable only in the Z-direction and the second only insignificantly movable in the X-direction, are mounted on a common rod bearing-compound slide. In the final phase of grinding, a correction of variations in size between the two processed rod bearings occurs via a separated drive of the second rod bearing-grinding spindle in accordance with a size or roundness correction. The variations are detected by measuring devices. An inclined profiled grinding wheel is provided for the grinding of the end sections.

Abstract: On a workpiece there are first longitudinal portions which are rotationally symmetrical with respect to the continuous longitudinal axis and are intended to be ground by way of centerless grinding. The workpiece also has a second longitudinal portion, which is not rotationally symmetrical with respect to the longitudinal axis and would lead to imbalance in the event of rotation. Therefore, a balancing weight having a radially extending recess is placed on the second longitudinal portion. The balancing weight contributes largely to uniform distribution of the rotating masses, thus reduces the imbalance to a very low residual imbalance and allows reliable and precise centerless grinding.

Abstract: In a machine for centreless cylindrical grinding, the workpiece is located in a grinding gap, which is formed by the regulating wheel, the grinding wheel and the support blade. The regulating wheel rotates about its axis of rotation with the direction of rotation, and thereby drives the workpiece to rotate in the direction of rotation. The grinding wheel is driven to rotate about its axis of rotation with the direction of rotation. The workpiece passes in the direction of its longitudinal axis through a number of sets of regulating wheels and grinding wheels, which are each themselves arranged coaxially one behind the other. The regulating wheels and grinding wheels have axial interspaces on their axes; the regulating wheels thereby engage in the interspaces between the grinding wheels, and vice versa, so as to form lateral regions of overlap between the wheels.

Abstract: In prior art, an additional radial inward movement that is performed in accordance with a rotating cam disk is imparted on the grinding disk in order to relief-grind the cutting teeth and the chamfer of taps and the cutting teeth of thread formers. The invention relates to a cam disk which can be rotated about an axis and is provided with a control cam. The control cam forms a group of curves according to a large number of possible undercut contours on the grinding teeth of the tap or thread former, which are to be relief-ground. In order to obtain a specific undercut contour on a cutting tooth, a limited angle of rotation is selected from the control cam. The area is mechanically, optically, or electronically scanned by means of a scanning device. To this avail, the cam disk performs an oscillating rotary movement only above the selected section of the control cam.

Abstract: Disclosed is a method for grinding a machine part that is used as a drive shaft, for example, rotates about the longitudinal axis thereof during the grinding process, and is provided with a journal at one axial end thereof and a recess at the opposite end thereof. The grinding process is carried out in one and the same grinding machine. In said grinding method, the machine part is brought into different clamped states by means of a chuck of a workpiece spindle head with releasable clamping jaws and a centering tip, a backrest, and/or a tailstock quill. Changing the clamped states has the advantage that the machine part remains in the same position in a single grinding machine, i.e. the clamped position, in all the different clamped states such that more accurate sizes, shapes, and positions can be obtained in an economical manner and all areas of the machine part which are to be ground are successively accessible to the grinding disks.