Patents by Inventor Erwin Junker

Erwin Junker has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20120273429
    Abstract: The invention relates to a plant for separating grinding slurry originating from grinding machines into metal chips and grinding oil. According to the invention, a carrier bowl (3) in a frame (1) is filled with a divided volume of the grinding slurry (10). The carrier bowl (3) has a perforated plate (4) having an edge (5) as a floor and a sieve-like intermediate floor (8). By means of a lifting device (2), the carrier bowl (3) is moved to the effective region of an inductor plate (9) serving as a heater. The induction heat heats the ferromagnetic steel or iron particles present in the grinding slurry (10). Said heating effects a reduction in viscosity of the grinding oil in the grinding slurry (10), from which substantial portions flow downward through the openings (6) or (7). In certain cases, the effect can be improved by placing a steel plate on the free surface (16) of the grinding slurry layer (10).
    Type: Application
    Filed: October 21, 2010
    Publication date: November 1, 2012
    Inventor: Erwin Junker
  • Publication number: 20100203805
    Abstract: A grinding center for the simultaneous grinding of a plurality of main and rod bearings and/or central and end-side sections of crankshafts includes first and second stations. Two main bearing grinding spindles, of which the first is movable only in the Z-direction and the second only insignificantly movable in the X-direction, are mounted on a common rod bearing-compound slide. In the final phase of grinding, a correction of variations in size between the two processed rod bearings occurs via a separated drive of the second rod bearing-grinding spindle in accordance with a size or roundness correction. The variations are detected by measuring devices. An inclined profiled grinding wheel is provided for the grinding of the end sections.
    Type: Application
    Filed: July 22, 2008
    Publication date: August 12, 2010
    Inventor: Erwin JUNKER
  • Publication number: 20100173565
    Abstract: The invention relates to a grinding center for the simultaneous grinding of multiple main bearings and rod bearings and/or central sections of crankshafts (22). Two rod bearing grinding spindles (14, 15), wherein the first can be displaced only in the Z direction and the second can be minimally displaced only in the X direction, are mounted on a common rod bearing crosslide (11). In the final phase of the grinding, a correction of dimension deviation between the two machined rod bearings is carried out via a separate control of the second rod bearing grinding spindle (15), as a dimension or roundness correction. The deviations are detected by measuring devices.
    Type: Application
    Filed: May 20, 2008
    Publication date: July 8, 2010
    Inventor: Erwin Junker
  • Patent number: 7708623
    Abstract: A grinding method and to a cylindrical grinding machine grinds metal rod that is pushed through a chuck of a workpiece spindle head. Two backrest seats are ground on and two backrests are then seated. The support of an end area enables a front cone to be ground. A grinding wheel comprised of two different individual wheels serves to grind the front cone and is advanced toward the round rod in the X-direction. The front cone is lodged in a hollow punch at a front end of a quill by displacement of the quill. The desired cylindrical grinding a final contour of the end area is done. Working the rod is done with a single chucking and the end area is cut off from the round rod by one of the individual wheels.
    Type: Grant
    Filed: February 13, 2008
    Date of Patent: May 4, 2010
    Assignee: Erwin Junker Maschinenfabrik GmbH
    Inventor: Erwin Junker
  • Publication number: 20100048104
    Abstract: Disclosed is a method for grinding a machine part that is used as a drive shaft, for example, rotates about the longitudinal axis thereof during the grinding process, and is provided with a journal at one axial end thereof and a recess at the opposite end thereof. The grinding process is carried out in one and the same grinding machine. In said grinding method, the machine part is brought into different clamped states by means of a chuck of a workpiece spindle head with releasable clamping jaws and a centering tip, a backrest, and/or a tailstock quill. Changing the clamped states has the advantage that the machine part remains in the same position in a single grinding machine, i.e. the clamped position, in all the different clamped states such that more accurate sizes, shapes, and positions can be obtained in an economical manner and all areas of the machine part which are to be ground are successively accessible to the grinding disks.
    Type: Application
    Filed: February 27, 2008
    Publication date: February 25, 2010
    Applicant: Erwin Junker Mashinenfabrik GmbH
    Inventor: Erwin Junker
  • Publication number: 20090104854
    Abstract: In prior art, an additional radial inward movement that is performed in accordance with a rotating cam disk is imparted on the grinding disk in order to relief-grind the cutting teeth and the chamfer of taps and the cutting teeth of thread formers. The invention relates to a cam disk which can be rotated about an axis and is provided with a control cam. The control cam forms a group of curves according to a large number of possible undercut contours on the grinding teeth of the tap or thread former, which are to be relief-ground. In order to obtain a specific undercut contour on a cutting tooth, a limited angle of rotation is selected from the control cam. The area is mechanically, optically, or electronically scanned by means of a scanning device. To this avail, the cam disk performs an oscillating rotary movement only above the selected section of the control cam.
    Type: Application
    Filed: February 28, 2007
    Publication date: April 23, 2009
    Inventor: Erwin Junker
  • Patent number: 7393261
    Abstract: The invention relates to a grinding method and to a cylindrical grinding machine, in which a sintered hard metal round rod is completely pushed through a chuck of a workpiece spindle head, said chuck having chuck jaws. Two backrest seats are ground on the freely projecting end area of the round rod, and two backrests are then placed on the round rod in directions. The resulting secure support of the end area enables a front cone to be ground with a high level of precision with regard to the concentricity at the end of the round rod facing the quill of a tailstock. A multiple grinding wheel, which is comprised of two differently designed individual wheels that directly rest against one another in an axial manner, serves to grind the front cone and is advanced toward the round rod in the X-direction. The multiple grinding wheel is mounted in a grinding spindle. The individual wheels have different grinding areas.
    Type: Grant
    Filed: February 23, 2004
    Date of Patent: July 1, 2008
    Assignee: Erwin Junker Maschinenfabrik GmbH
    Inventor: Erwin Junker
  • Publication number: 20080139091
    Abstract: A grinding method and to a cylindrical grinding machine grinds metal rod that is pushed through a chuck of a workpiece spindle head. Two backrest seats are ground on and two backrests are then seated. The support of an end area enables a front cone to be ground. A grinding wheel comprised of two different individual wheels serves to grind the front cone and is advanced toward the round rod in the X-direction. The front cone is lodged in a hollow punch at a front end of a quill by displacement of the quill. The desired cylindrical grinding a final contour of the end area is done. Working the rod is done with a single chucking and the end area is cut off from the round rod by one of the individual wheels.
    Type: Application
    Filed: February 13, 2008
    Publication date: June 12, 2008
    Applicant: Erwin Junker Maschinenfabrik GmbH
    Inventor: Erwin Junker
  • Patent number: 7258594
    Abstract: During centerless cylindrical grinding, attention must be paid to the fact that the workpiece (3) is placed in a very specific position between the grinding wheel (1), the regulating wheel (2) and the support guide (4). The optimal position of the workpiece (3) initially set cannot be maintained as a result of the progression of the grinding process and the changes caused by said process in the diameter and contour of the workpiece (3). The invention provides a solution to said problem, whereby height adjustment and/or the oblique position of the support guide (4) are automatically modified in accordance with the progression of the grinding process and during said grinding process with the purpose of achieving operationally optimal readjustment. The progression of the grinding process can be detected using measuring techniques, e.g. by measuring the diameter of the workpiece (3) or its deviation from roundness and using said measurement as output variable for adjusting the support guide (4).
    Type: Grant
    Filed: August 6, 2002
    Date of Patent: August 21, 2007
    Assignee: BSH Holice A.S.
    Inventor: Erwin Junker
  • Patent number: 7235007
    Abstract: The invention relates to a grinding tool which comprises at least two detachable parts which are connected together. Both parts form a grinding disk-type body comprising a grinding surface which is interrupted on the peripheral area thereof. Said parts can be adjusted in relation to each other by means of an adjusting mechanism and can be fixed in the respective position thereof, such that the grinding disk-type body can be adjusted in relation to the grinding width thereof. Preferably, said adjustment takes place in a continuous manner. The grinding width can be adjusted in an advantageous manner for a variable grinding width which is to be ground and also for a readjusted grinding width which is to be ground in a plunge-grinding method.
    Type: Grant
    Filed: October 7, 2004
    Date of Patent: June 26, 2007
    Assignee: BSH Holice A.S.
    Inventor: Erwin Junker
  • Publication number: 20070082592
    Abstract: The invention relates to a grinding tool which comprises at least two detachable parts which are connected together. Both parts form a grinding disk-type body comprising a grinding surface which is interrupted on the peripheral area thereof. Said parts can be adjusted in relation to each other by means of an adjusting mechanism and can be fixed in the respective position thereof, such that the grinding disk-type body can be adjusted in relation to the grinding width thereof. Preferably, said adjustment takes place in a continuous manner. The grinding width can be adjusted in an advantageous manner for a variable grinding width which is to be ground and also for a readjusted grinding width which is to be ground in a plunge-grinding method.
    Type: Application
    Filed: October 7, 2004
    Publication date: April 12, 2007
    Inventor: Erwin Junker
  • Patent number: 7147547
    Abstract: A method and a device for grinding a machine part that has two shaft elements, a machine part axis and a large diameter central element having a side surface which is embodied in the form of a flat truncated cone. The machine part is clamped between centers and is movable in a direction of the machine part axis. The side surface is ground by a cylindrical outer contour of a first grinding wheel such that the cutting speed is constant across the entire axial dimension of the first grinding wheel which is mounted on a grinding spindle along with a second, narrower grinding. The second grinding wheel is positioned to grind the shaft element by swiveling the spindle using two pivots that are located perpendicular to each other and by displacing the grinding spindle perpendicular to the machine part axis with the machine part remaining in the same clamped position.
    Type: Grant
    Filed: July 29, 2003
    Date of Patent: December 12, 2006
    Assignee: Erwin Junker Maschinenfabrik GmbH
    Inventor: Erwin Junker
  • Patent number: 7083500
    Abstract: A machine part with a conical effective surface, which is machined by means of a device comprising a machine bed, a longitudinally movable grinding bench, and a workpiece spindle head that clamps the machine part by means of clamping jaws via a chuck. The conical effective surface of the machine part is ground by means of a first grinding disk in a vertical grinding mode by longitudinally moving the grinding bench in the direction of the longitudinal axis. The associated grinding spindle head is provided with a first grinding spindle for the first grinding disk and a second grinding spindle for a second grinding disk that is fixed to a grinding arbor. The grinding spindle head is fixed to a grinding spindle carriage so as to be pivotable around a vertical shaft, the grinding spindle carriage being movable in the direction of the x-axis via a displacement motor.
    Type: Grant
    Filed: July 30, 2003
    Date of Patent: August 1, 2006
    Assignee: Erwin Junker Maschinenfabrik GmbH
    Inventor: Erwin Junker
  • Publication number: 20060121827
    Abstract: The invention relates to a grinding method and to a cylindrical grinding machine, in which a sintered hard metal round rod is completely pushed through a chuck of a workpiece spindle head, said chuck having chuck jaws. Two backrest seats are ground on the freely projecting end area of the round rod, and two backrests are then placed on the round rod in directions. The resulting secure support of the end area enables a front cone to be ground with a high level of precision with regard to the concentricity at the end of the round rod facing the quill of a tailstock. A multiple grinding wheel, which is comprised of two differently designed individual wheels that directly rest against one another in an axial manner, serves to grind the front cone and is advanced toward the round rod in the X-direction. The multiple grinding wheel is mounted in a grinding spindle. The individual wheels have different grinding areas.
    Type: Application
    Filed: February 23, 2004
    Publication date: June 8, 2006
    Inventor: Erwin Junker
  • Patent number: 7008294
    Abstract: The invention relates to a device for grinding rollers, also for grinding hollow rollers. As the rollers tend to vibrate transversally as a result of the contact with the grinding disc, a cushioned body is applied to the opposite side of the roller from the grinding disc, said body being engaged pneumatically against the roller and adapting at least partially to the contours of the roller. The cushioned body consists of an elastic solid material or an elastic external skin that is filled with an elastic pressurized medium. The engagement pressure of the cushion is adjustable. This is achieved by a pneumatic advance cylinder located on a base, said cylinder having a piston that can be impinged on both sides and that bears on its piston rod a fixing plate comprising the elastic cushion. The advance cylinder is connected to compressed air conduits, P indicating the conduit comprising a pressure regulator and L indicating the return conduit in the standard case.
    Type: Grant
    Filed: July 17, 2003
    Date of Patent: March 7, 2006
    Assignee: Erwin Junker Maschinenfabrik GmbH
    Inventor: Erwin Junker
  • Publication number: 20050260926
    Abstract: A machine part with a conical effective surface, which is machined by means of a device comprising a machine bed, a longitudinally movable grinding bench, and a workpiece spindle head that clamps the machine part by means of clamping jaws via a chuck. The conical effective surface of the machine part is ground by means of a first grinding disk in a vertical grinding mode by longitudinally moving the grinding bench in the direction of the longitudinal axis. The associated grinding spindle head is provided with a first grinding spindle for the first grinding disk and a second grinding spindle for a second grinding disk that is fixed to a grinding arbor. The grinding spindle head is fixed to a grinding spindle carriage so as to be pivotable around a vertical shaft, said grinding spindle carriage being movable in the direction of the x-axis via a displacement motor. B indicates the swiveling direction of the grinding spindle head while X and Z represent the common axes referred to in CNC technology.
    Type: Application
    Filed: July 30, 2003
    Publication date: November 24, 2005
    Inventor: Erwin Junker
  • Publication number: 20050255793
    Abstract: Disclosed are a method and a device for grinding a machine part (17) that comprises two shaft elements (18, 19) and a central element (20) having a significantly increased diameter (D). The central element (20) is provided with an effective surface (22), a portion of which is embodied in the form of a flat truncated cone (21). In order to grind the excess material (25) off the effective surface (22), the machine part (17) is clamped between pins (6, 7) that are provided with shafts (4, 5), the shaft (5) located at the tailstock (3) being supported by a steady rest (27). The machine part (17) is movable in the direction of the longitudinal axis (23) thereof.
    Type: Application
    Filed: July 29, 2003
    Publication date: November 17, 2005
    Applicant: Erwin Junker Maschinenfabrik
    Inventor: Erwin Junker
  • Publication number: 20050239376
    Abstract: The invention relates to a device for grinding rollers, also for grinding hollow rollers. As the rollers tend to vibrate transversally as a result of the contact with the grinding disc, a cushioned body is applied to the opposite side of the roller from the grinding disc, said body being engaged pneumatically against the roller and adapting at least partially to the contours of the roller. The cushioned body consists of an elastic solid material or an elastic external skin that is filled with an elastic pressurized medium. The engagement pressure of the cushion is adjustable. This is achieved by a pneumatic advance cylinder located on a base, said cylinder having a piston that can be impinged on both sides and that bears on its piston rod a fixing plate comprising the elastic cushion. The advance cylinder is connected to compressed air conduits, P indicating the conduit comprising a pressure regulator and L indicating the return conduit in the standard case.
    Type: Application
    Filed: July 17, 2003
    Publication date: October 27, 2005
    Inventor: Erwin Junker
  • Publication number: 20050170753
    Abstract: The invention relates to a method for producing gear plates (1) for a continuously variable gearbox wherein at least two gear plates (1) with the transmission surfaces (2) thereof are arranged in an opposite mauler. When the gearbox is in operation, said transmission surfaces come into contact in a non-positive mode with a power transmission element, on a device comprising at least one workpiece spindle (3) and a grinding disc (4) which is driven by a grinding spindle (5) in order to grind the transmission surface (2) of at least one gear plate (1). During the grinding of the transmission surface (2), a repeated relative oscillating movement is carried out radially in relation to the workpiece spindle (3), between the grinding disc (4) and the gear plate (1), in such a way that the grinding region of the grinding disc (4) is moved back and forth between an inner radius (2.1) and an outer radius (2.2) of the transmission surface (2).
    Type: Application
    Filed: April 3, 2002
    Publication date: August 4, 2005
    Inventor: Erwin Junker
  • Patent number: 6913522
    Abstract: An apparatus for grinding center bearings of crankshafts includes a clamping unit for clamping and driving a crankshaft; a grinding spindle, positionable perpendicular to the crankshaft; a plurality of grinding wheels on the grinding spindle, corresponding to the number of center bearings to be ground; a plurality of steadies, for supporting the crankshaft, opposite the grinding spindle; and an additional processing unit for performing preliminary grinding on the center bearing, by forming an elevated bearing seat for the steadies, opposite the bearing, such that the steadies are continuously guidable during grinding of the center bearings. In a method for grinding center bearings of a crankshaft using the apparatus, the center bearings are simultaneously ground using a multilayer grinding wheel set, and prior to a final grinding of the center bearings to their final dimensions, a bearing seat for a steady is ground on at least one center bearing.
    Type: Grant
    Filed: September 10, 2002
    Date of Patent: July 5, 2005
    Assignee: Erwin Junker Maschinenfabrik GmbH
    Inventor: Erwin Junker