Patents by Inventor Fabrice Letertre

Fabrice Letertre has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7972939
    Abstract: A method for minimizing or avoiding contamination of a receiving handle wafer during transfer of a thin layer from a donor wafer. This method includes providing a donor wafer and a receiving handle wafer, each having a first surface prepared for bonding and a second surface, with the donor wafer providing a layer of material to be transferred to the receiving handle wafer. Next, at least one of the first surfaces is treated to provide increased bonding energy when the first surfaces are bonded together; the surfaces are then bonded together to form an intermediate multilayer structure; and a portion of the donor wafer is removed to transfer the thin layer to the receiving handle wafer and form the semiconductor structure. This method avoids or minimizes contamination of the second surface of the receiving handle wafer by treating only the first surface of the donor wafer prior to bonding by exposure to a plasma, and by conducting any thermal treatments after plasma activation at a temperature of 300° C.
    Type: Grant
    Filed: September 24, 2009
    Date of Patent: July 5, 2011
    Assignee: S.O.I.Tec Silicon on Insulator Technologies
    Inventors: Sébastien Kerdiles, Christophe Maleville, Fabrice Letertre, Olivier Rayssac
  • Publication number: 20110143522
    Abstract: The present invention relates to a method for relaxing a strained material layer by depositing a first low-viscosity layer on a first face of a strained-material layer; bonding a first substrate to the first low-viscosity layer to form a first composite structure; subjecting the composite structure to heat treatment sufficient to cause reflow of the first low-viscosity layer so as to at least partly relax the strained-material layer; and applying a mechanical pressure to a second face of the strained material layer which is opposite to the first face. The mechanical pressure is applied perpendicularly to the strained material layer during at least part of the heat treatment.
    Type: Application
    Filed: August 6, 2009
    Publication date: June 16, 2011
    Inventors: Fabrice Letertre, Carlos Mazure
  • Publication number: 20110127581
    Abstract: The present invention relates to a support for the epitaxy of a layer of a material of composition AlxInyGa(1-x-y)N, where 0?x?1, 0?y?1 and x+y?1, having successively from its base to its surface; a support substrate, a bonding layer, a monocrystalline seed layer for the epitaxial growth of the layer of material AlxInyGa(1-x-y)N. The support substrate is made of a material that presents an electrical resistivity of less than 10?3 ohm·cm and a thermal conductivity of greater than 100 W·m?1·K?1. The seed layer is in a material of the composition AlxInyGa(1-x-y)N, where 0?x?1, 0?y?1 and x+y?1. The seed and bonding layers provide a specific contact resistance that is less than or equal to 0.1 ohm·cm?2, and the materials of the support substrate, the bonding layer and the seed layer are refractory at a temperature of greater than 750° C. or even greater than 1000° C. The invention also relates to methods for manufacturing the support.
    Type: Application
    Filed: November 30, 2010
    Publication date: June 2, 2011
    Inventors: Jean-Marc Bethoux, Fabrice Letertre, Chris Werkhoven, Ionut Radu, Oleg Kononchuk
  • Publication number: 20110114965
    Abstract: Methods of fabricating semiconductor structures and devices include bonding a seed structure to a substrate using a glass. The seed structure may comprise a crystal of semiconductor material. Thermal treatment of the seed structure bonded to a substrate using a glass may be utilized to control the strain state within the seed structure. The seed structure may be placed in a state of compressive strain at room temperature. The seed structure bonded to the glass may be used for growth of semiconductor material, or, in additional methods, a seed structure may be bonded to a first substrate using a glass, thermally treated to control the strain state within the seed structure and a second substrate may be bonded to an opposite side of the seed structure using a non-glassy material.
    Type: Application
    Filed: September 24, 2010
    Publication date: May 19, 2011
    Applicant: S.O.I.TEC SILICON ON INSULATOR TECHNOLOGIES
    Inventor: Fabrice Letertre
  • Patent number: 7939428
    Abstract: A method for making substrates for use in optics, electronics, or opto-electronics. The method may include transferring a seed layer onto a receiving substrate and depositing a useful layer onto the seed layer. The thermal expansion coefficient of the receiving support may be identical to or slightly larger than the thermal expansion coefficient of the useful layer and the thermal expansion coefficient of the seed layer may be substantially equal to the thermal expansion coefficient of the receiving support. Preferably, the nucleation layer and the intermediate support have substantially the same chemical composition.
    Type: Grant
    Filed: October 28, 2010
    Date of Patent: May 10, 2011
    Assignee: S.O.I.Tec Silicon on Insulator Technologies
    Inventors: Alice Boussagol, Bruce Faure, Bruno Ghyselen, Fabrice Letertre, Olivier Rayssac, Pierre Rayssac, legal representative, Gisèle Rayssac, legal representative
  • Patent number: 7902045
    Abstract: A process for fabricating a composite structure for epitaxy, including at least one crystalline growth seed layer of semiconductor material on a support substrate, with the support substrate and the crystalline growth seed layer each having, on the periphery of their bonding face, a chamfer or an edge rounding zone. The process includes at least one step of wafer bonding the crystalline growth seed layer directly onto the support substrate and at least one step of thinning the crystalline growth seed layer. After thinning, the crystalline growth seed layer has a diameter identical to its initial diameter.
    Type: Grant
    Filed: June 5, 2008
    Date of Patent: March 8, 2011
    Assignee: S.O.I.Tec Silicon on Insulator Technologies
    Inventors: Chantal Arena, Fabrice Letertre
  • Patent number: 7892946
    Abstract: A method is presented for cutting an assembly that includes two layers of material having a first surface and a second surface. The method includes providing a weakened interface between the two layers that defines an interface ring about the periphery of the assembly, providing a high-pressure zone at the interface ring, and providing at least one controllable low-pressure zone in the vicinity of at least one of the first surface and the second surface. The technique also includes supplying the high-pressure zone with a controllable high-pressure force, and attacking the interface ring with at least one mechanical force in combination with the high-pressure force to cut the assembly.
    Type: Grant
    Filed: March 2, 2007
    Date of Patent: February 22, 2011
    Assignee: S.O.I.Tec Silicon on Insulator Technologies
    Inventors: Olivier Rayssac, Fabrice Letertre
  • Publication number: 20110037075
    Abstract: A process for fabricating a composite structure for epitaxy, including at least one crystalline growth seed layer of semiconductor material on a support substrate, with the support substrate and the crystalline growth seed layer each having, on the periphery of their bonding face, a chamfer or an edge rounding zone. The process includes at least one step of wafer bonding the crystalline growth seed layer directly onto the support substrate and at least one step of thinning the crystalline growth seed layer. After thinning, the crystalline growth seed layer has a diameter identical to its initial diameter.
    Type: Application
    Filed: October 26, 2010
    Publication date: February 17, 2011
    Inventors: Chantal Arena, Fabrice Letertre
  • Publication number: 20110039368
    Abstract: A method for making substrates for use in optics, electronics, or opto-electronics. The method may include transferring a seed layer onto a receiving substrate and depositing a useful layer onto the seed layer. The thermal expansion coefficient of the receiving support may be identical to or slightly larger than the thermal expansion coefficient of the useful layer and the thermal expansion coefficient of the seed layer may be substantially equal to the thermal expansion coefficient of the receiving support. Preferably, the nucleation layer and the intermediate support have substantially the same chemical composition.
    Type: Application
    Filed: October 28, 2010
    Publication date: February 17, 2011
    Inventors: Alice Boussagol, Bruce Faure, Bruno Ghyselen, Fabrice Letertre, Olivier Rayssac, Pierre Rayssac, Gisèle Rayssac
  • Patent number: 7888235
    Abstract: A method for fabricating a semiconductor substrate. In an embodiment, this method includes the steps of transferring a seed layer on to a support substrate; and depositing a working layer on the seed layer to form a composite substrate. The seed layer is made of a material that accommodates thermal expansion of the support substrate and of the working layer. The result is a semiconductor substrate that includes the at least one layer of semiconductor material on a support substrate.
    Type: Grant
    Filed: July 31, 2007
    Date of Patent: February 15, 2011
    Assignee: S.O.I.Tec Silicon on Insulator Technologies
    Inventors: Fabrice Letertre, Bruno Ghyselen, Olivier Rayssac
  • Patent number: 7863650
    Abstract: A process for fabricating a multilayer structure is provided as well as the structure itself. In accordance with one embodiment, the process includes growing a growth layer on a silicon substrate by epitaxial growth, forming at least one pattern from the growth layer, depositing an oxide layer on the silicon substrate, transferring a silicon active layer onto the oxide layer, forming a cavity in the silicon active layer oxide layer above the pattern, and growing a III-V material in the cavity.
    Type: Grant
    Filed: September 22, 2009
    Date of Patent: January 4, 2011
    Assignee: S.O.I. TEC Silicon on Insulator Technologies
    Inventor: Fabrice Letertre
  • Patent number: 7839001
    Abstract: A method for making substrates for use in optics, electronics, or opto-electronics. The method may include transferring a seed layer onto a receiving support and depositing a useful layer onto the seed layer. The thermal expansion coefficient of the receiving support may be identical to or slightly larger than the thermal expansion coefficient of the useful layer and the thermal expansion coefficient of the seed layer may be substantially equal to the thermal expansion coefficient of the receiving support. Preferably, the nucleation layer and the intermediate support have substantially the same chemical composition.
    Type: Grant
    Filed: August 5, 2009
    Date of Patent: November 23, 2010
    Assignee: S.O.I.Tec Silicon on Insulator Technologies
    Inventors: Alice Boussagol, Bruce Faure, Bruno Ghyselen, Fabrice Letertre, Olivier Rayssac, Pierre Rayssac, legal representative, Giséle Rayssac, legal representative
  • Patent number: 7820461
    Abstract: A method for making a semiconductor device with vertical electron injection, including: transferring a monocrystalline thin film onto a first face of a support substrate; producing at least one electronic component from the monocrystalline thin film; forming at least one recess in a second face of the substrate to enable electric or electronic access to the electronic component through the monocrystalline thin film; and producing a vertical electron injector configured to inject electrons into the electronic component.
    Type: Grant
    Filed: November 20, 2006
    Date of Patent: October 26, 2010
    Assignee: Commissariat a l'Energie Atomique
    Inventors: Robert Baptist, Fabrice Letertre
  • Publication number: 20100176490
    Abstract: Methods of fabricating relaxed layers of semiconductor materials include forming structures of a semiconductor material overlying a layer of a compliant material, and subsequently altering a viscosity of the compliant material to reduce strain within the semiconductor material. The compliant material may be reflowed during deposition of a second layer of semiconductor material. The compliant material may be selected so that, as the second layer of semiconductor material is deposited, a viscosity of the compliant material is altered imparting relaxation of the structures. In some embodiments, the layer of semiconductor material may comprise a III-V type semiconductor material, such as, for example, indium gallium nitride. Methods of fabricating semiconductor structures and devices are also disclosed. Novel intermediate structures are formed during such methods.
    Type: Application
    Filed: September 21, 2009
    Publication date: July 15, 2010
    Inventors: Fabrice LETERTRE, Bruce FAURE, Michael R. Krames, Nathan F. GARDNER
  • Patent number: 7741678
    Abstract: A semiconductor substrate that includes a relatively thin monocrystalline useful layer, an intermediate layer transferred from a source substrate, and a relatively thick layer of a support present on one of the useful layer of the intermediate layer. The support is made of a deposited material that has a lower quality than that of one or both of the intermediate and useful layers. A bonding layer may be included on one of the intermediate layer or the useful layer, or both, to facilitate bonding of the layers an a thin layer may be provided between the useful layer and intermediate layer. These final substrates are useful in optic, electronic, or optoelectronic applications.
    Type: Grant
    Filed: June 16, 2008
    Date of Patent: June 22, 2010
    Assignee: S.O.I.Tec Silicon on Insulator Technologies
    Inventors: Bruno Ghyselen, Fabrice Letertre
  • Publication number: 20100127353
    Abstract: Composite substrates are produced that include a strained III-nitride material seed layer on a support substrate. Methods of producing the composite substrate include developing a desired lattice strain in the III-nitride material to produce a lattice parameter substantially matching a lattice parameter of a device structure to be formed on the composite substrate. The III-nitride material may be formed with a Ga polarity or a N polarity. The desired lattice strain may be developed by forming a buffer layer between the III-nitride material and a growth substrate, implanting a dopant in the III-nitride material to modify its lattice parameter, or forming the III-nitride material with a coefficient of thermal expansion (CTE) on a growth substrate with a different CTE.
    Type: Application
    Filed: October 30, 2009
    Publication date: May 27, 2010
    Applicant: S.O.I.TEC SILICON ON INSULATOR TECHNOLOGIES, S.A.
    Inventors: Fabrice LETERTRE, Jean-Marc BETHOUX, Alice BOUSSAGOL
  • Publication number: 20100032805
    Abstract: The present invention provides methods for relaxing a strained-material layer and structures produced by the methods. Briefly, the methods include depositing a first low-viscosity layer that includes a first compliant material on the strained-material layer, depositing a second low-viscosity layer that includes a second compliant material on the strained-material layer to form a first sandwiched structure and subjecting the first sandwiched structure to a heat treatment such that the reflow of the first and the second low-viscosity layers permits the strained-material layer to at least partly relax.
    Type: Application
    Filed: December 22, 2008
    Publication date: February 11, 2010
    Inventors: Fabrice LETERTRE, Carlos MAZURE
  • Publication number: 20100032793
    Abstract: The present invention provides methods for forming at least partially relaxed strained material layers on a target substrate. The methods include forming islands of the strained material layer on an intermediate substrate, at least partially relaxing the strained material islands by a first heat treatment, and transferring the at least partially relaxed strained material islands to the target substrate. The at least partial relaxation is facilitated by the presence of low-viscosity or compliant layers adjacent to the strained material layer. The invention also provides semiconductor structures having an at least partially relaxed strained material layer, and semiconductor devices fabricated using an at least partially relaxed strained material layer.
    Type: Application
    Filed: December 22, 2008
    Publication date: February 11, 2010
    Inventors: Pascal Guenard, Bruce Faure, Fabrice Letertre, Michael R. Krames, Nathan F. Gardner, Melvin B. McLaurin
  • Patent number: 7655537
    Abstract: A method of fabricating composite substrates by associating a transfer layer with an intermediate support to form an intermediate substrate of predetermined thickness with the transfer layer having a free surface; providing a sample carrier having a surface and a recess that has a depth that is approximate the same as the predetermined thickness of the intermediate substrate so that the transfer layer free surface is positioned flush with the sample carrier surface; providing a support layer both on the transfer layer free surface and on a portion of the sample carrier surface surrounding the recess; removing the portion of the support layer that extends beyond the intermediate substrate; and detaching the transfer layer and support layer from its intermediate support to form the composite substrate. The support layer is made of a deposited material that has a lower quality than that of the intermediate support.
    Type: Grant
    Filed: August 6, 2008
    Date of Patent: February 2, 2010
    Assignee: S.O.I.Tec Silicon on Insulator Technologies
    Inventors: Bruno Ghyselen, Fabrice Letertre
  • Publication number: 20100015780
    Abstract: A method for minimizing or avoiding contamination of a receiving handle wafer during transfer of a thin layer from a donor wafer. This method includes providing a donor wafer and a receiving handle wafer, each having a first surface prepared for bonding and a second surface, with the donor wafer providing a layer of material to be transferred to the receiving handle wafer. Next, at least one of the first surfaces is treated to provide increased bonding energy when the first surfaces are bonded together; the surfaces are then bonded together to form an intermediate multilayer structure; and a portion of the donor wafer is removed to transfer the thin layer to the receiving handle wafer and form the semiconductor structure. This method avoids or minimizes contamination of the second surface of the receiving handle wafer by treating only the first surface of the donor wafer prior to bonding by exposure to a plasma, and by conducting any thermal treatments after plasma activation at a temperature of 300° C.
    Type: Application
    Filed: September 24, 2009
    Publication date: January 21, 2010
    Inventors: Sébastien KERDILES, Christophe MALEVILLE, Fabrice LETERTRE, Olivier RAYSSAC