Patents by Inventor Frederic Boutaud

Frederic Boutaud has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11669092
    Abstract: A safety system for autonomously mobile machinery (e.g., automated guided vehicles) achieves safety-rated collision avoidance functionality by detecting objects located in the field of view of a three-dimensional (3D) time-of-flight (TOF) vision system or camera. Incorporating a 3D TOF camera into a collision avoidance system allows a large volume to be monitored for object intrusion, improving reliability of object detection. To ensure reliability of the safety system's obstacle detection capabilities, the collision avoidance system also includes self-diagnostic capabilities that verify the accuracy of the TOF camera's distance measurements even in the absence of a test object within the camera's field of view. This is achieved by tilting the TOF camera downward to include the floor within the camera's field of view, allowing the floor to act as a test object that can be leveraged to verify accuracy of the camera's distance measurements.
    Type: Grant
    Filed: August 29, 2019
    Date of Patent: June 6, 2023
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Frederic Boutaud, Linda A. Freeman
  • Patent number: 11002836
    Abstract: A time of flight sensor device is capable of generating accurate propagation time information for emitted light pulses using a small number of measurement cycles by using multiple measuring capacitors to capture more return pulse information per pulse period. To mitigate the effects of mismatched measuring capacitors and reading paths, embodiments of the time of flight sensor device perform multiple measuring sequences per measurement operation, permutating the roles of the measuring capacitors for each of the measuring sequences. The data collected by the measuring capacitors for the multiple measuring sequences is then aggregated and used to compute the propagation time and corresponding distance. This technique mitigate yields accurate measurements despite mismatches between reading paths and measuring capacitors without the need to implement pixel-level calibration and compensation, thereby saving calibration time, memory space, and computing time.
    Type: Grant
    Filed: May 14, 2018
    Date of Patent: May 11, 2021
    Assignee: Rockwell Automation Technologies, Inc.
    Inventor: Frederic Boutaud
  • Patent number: 10996324
    Abstract: A time of flight sensor device is capable of extending its total sensing distance using multiple measuring sequences for each distance measuring operation. Such embodiments can execute two or more iterations of a measuring sequence, where the gating signal control sequence for each measuring sequence is offset in time relative to a previous sequence. This yields a greater number of sampling points within which a reflected pulse can be detected and measured, resulting in a total measurable time of flight range that is greater than a measuring operation that uses a fixed timing for the gating signals.
    Type: Grant
    Filed: May 14, 2018
    Date of Patent: May 4, 2021
    Assignee: Rockwell Automation Technologies, Inc.
    Inventor: Frederic Boutaud
  • Patent number: 10969476
    Abstract: A time of flight (TOF) sensor device employs a measuring sequence that facilitates accurate distance measurement across a high dynamic range. In one or more embodiments, for a given measuring sequence in which a distance of an object or surface corresponding to a pixel is to be determined, the TOF sensor device performs multiple iterations of a measuring cycle, whereby for each successive iteration the number of emitted and measured pulses that are accumulated for the iteration is increased relative to the previous iteration of the measuring cycle. In this way, multiple values of increasing resolution are measured for the same physical entity over a corresponding number of measuring cycles. The sensor then selects a value from the multiple measured values that yields the highest resolution without saturating the pixel, and this value is used to determine the pulse propagation time and object distance.
    Type: Grant
    Filed: July 10, 2018
    Date of Patent: April 6, 2021
    Assignee: Rockwell Automation Technologies, Inc.
    Inventor: Frederic Boutaud
  • Patent number: 10962629
    Abstract: An active illumination three-dimensional sensor device is configured with a number of diagnostic functions that can satisfy the requirements of industrial safety within the context of a single-channel safety sensor architecture. The sensor diagnostic functions provide sufficient diagnostic coverage for an optical safety sensor (e.g., a time-of-flight safety sensor) to achieve a desired safety integrity level without the need for multiple channels. The diagnostic features can be applied to one or more components along the single-channel path (e.g., the sequencer, the illumination source, input and/or output optics, image sensor pixel, etc.) to provide a level of diagnostic coverage that renders the optical safety sensor suitable for use within industrial safety applications requiring high safety integrity levels.
    Type: Grant
    Filed: July 13, 2020
    Date of Patent: March 30, 2021
    Assignee: ROCKWELL AUTOMATION TECHNOLOGIES, INC.
    Inventors: Chris Yates, Frederic Boutaud, Igor Abrosimov, Chris Softley, Michael M. Tilleman, Richard Galera, Arvind Ananthanaraya
  • Publication number: 20210064037
    Abstract: A safety system for autonomously mobile machinery (e.g., automated guided vehicles) achieves safety-rated collision avoidance functionality by detecting objects located in the field of view of a three-dimensional (3D) time-of-flight (TOF) vision system or camera. Incorporating a 3D TOF camera into a collision avoidance system allows a large volume to be monitored for object intrusion, improving reliability of object detection. To ensure reliability of the safety system's obstacle detection capabilities, the collision avoidance system also includes self-diagnostic capabilities that verify the accuracy of the TOF camera's distance measurements even in the absence of a test object within the camera's field of view. This is achieved by tilting the TOF camera downward to include the floor within the camera's field of view, allowing the floor to act as a test object that can be leveraged to verify accuracy of the camera's distance measurements.
    Type: Application
    Filed: August 29, 2019
    Publication date: March 4, 2021
    Inventors: Frederic Boutaud, Linda A. Freeman
  • Patent number: 10914817
    Abstract: A three-dimensional (3D) sensor device achieves accurate distance measurements in the presence of multipath illumination interference (MPII) by estimating the effect of indirect illumination on a given pixel's optical signal measurement and correcting the signal measurement to remove the estimated contribution from indirect illumination. After generating an initial point cloud image of a scene, the sensor device identifies target objects and background objects within the scene, where the background objects are potential sources of indirect illumination. The sensor device estimates the total amount of indirect illumination directed to a point on the target object by the background objects and received at a pixel corresponding to the point, and corrects the measured signal at the pixel to remove the contribution of this estimated indirect illumination.
    Type: Grant
    Filed: March 29, 2019
    Date of Patent: February 9, 2021
    Assignee: Rockwell Automation Technologies, Inc.
    Inventor: Frederic Boutaud
  • Publication number: 20200341126
    Abstract: An active illumination three-dimensional sensor device is configured with a number of diagnostic functions that can satisfy the requirements of industrial safety within the context of a single-channel safety sensor architecture. The sensor diagnostic functions provide sufficient diagnostic coverage for an optical safety sensor (e.g., a time-of-flight safety sensor) to achieve a desired safety integrity level without the need for multiple channels. The diagnostic features can be applied to one or more components along the single-channel path (e.g., the sequencer, the illumination source, input and/or output optics, image sensor pixel, etc.) to provide a level of diagnostic coverage that renders the optical safety sensor suitable for use within industrial safety applications requiring high safety integrity levels.
    Type: Application
    Filed: July 13, 2020
    Publication date: October 29, 2020
    Inventors: Chris Yates, Frederic Boutaud, Igor Abrosimov, Chris Softley, Michael M. Tilleman, Richard Galera, Arvind Ananthanaraya
  • Publication number: 20200309898
    Abstract: A three-dimensional (3D) sensor device achieves accurate distance measurements in the presence of multipath illumination interference (MPII) by estimating the effect of indirect illumination on a given pixel's optical signal measurement and correcting the signal measurement to remove the estimated contribution from indirect illumination. After generating an initial point cloud image of a scene, the sensor device identifies target objects and background objects within the scene, where the background objects are potential sources of indirect illumination. The sensor device estimates the total amount of indirect illumination directed to a point on the target object by the background objects and received at a pixel corresponding to the point, and corrects the measured signal at the pixel to remove the contribution of this estimated indirect illumination.
    Type: Application
    Filed: March 29, 2019
    Publication date: October 1, 2020
    Inventor: Frederic Boutaud
  • Patent number: 10789506
    Abstract: A three-dimensional (3D) sensor device achieves high intrusion detection probability while keeping the probability of a false intrusion detection low by capturing a set of multiple spatial or temporal samples of a measured parameter for an object detected in the sensor's field of view. When an object is detected in the field of view, the TOF sensor device defines a window of N pixels comprising a subset of the pixels corresponding to the object, and obtains N distance measurements corresponding to the N pixels of the window. If the number of the N distance values that are less than a defined threshold distance is equal to or greater than a selected threshold value M (an integer less than N), the TOF sensor device determines that the object is intruding within a protective field and generates a suitable output.
    Type: Grant
    Filed: September 24, 2018
    Date of Patent: September 29, 2020
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Mei Li, Frederic Boutaud
  • Patent number: 10725157
    Abstract: An active illumination three-dimensional sensor device is configured with a number of diagnostic functions that can satisfy the requirements of industrial safety within the context of a single-channel safety sensor architecture. The sensor diagnostic functions provide sufficient diagnostic coverage for an optical safety sensor (e.g., a time-of-flight safety sensor) to achieve a desired safety integrity level without the need for multiple channels. The diagnostic features can be applied to one or more components along the single-channel path (e.g., the sequencer, the illumination source, input and/or output optics, image sensor pixel, etc.) to provide a level of diagnostic coverage that renders the optical safety sensor suitable for use within industrial safety applications requiring high safety integrity levels.
    Type: Grant
    Filed: April 5, 2019
    Date of Patent: July 28, 2020
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Chris Yates, Frederic Boutaud, Igor Abrosimov, Chris Softley, Michael M. Tilleman, Richard Galera, Arvind Ananthanaraya
  • Patent number: 10663565
    Abstract: A time of flight sensor device is provided that is capable of generating accurate information relating to propagation time of emitted light pulses using a small number of measurements or data captures. By generating pulse time of flight information using a relatively small number of measurement cycles, object distance information can be generated more quickly, resulting in faster sensor response times. Embodiments of the time of flight sensor can also minimize or eliminate the adverse effects of ambient light on time of flight measurement. Moreover, some embodiments execute time of flight measurement techniques that can achieve high measurement precision even when using relatively long light pulses having irregular, non-rectangular shapes.
    Type: Grant
    Filed: September 19, 2017
    Date of Patent: May 26, 2020
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Frederic Boutaud, Mei Li
  • Publication number: 20200097755
    Abstract: A three-dimensional (3D) sensor device achieves high intrusion detection probability while keeping the probability of a false intrusion detection low by capturing a set of multiple spatial or temporal samples of a measured parameter for an object detected in the sensor's field of view. When an object is detected in the field of view, the TOF sensor device defines a window of N pixels comprising a subset of the pixels corresponding to the object, and obtains N distance measurements corresponding to the N pixels of the window. If the number of the N distance values that are less than a defined threshold distance is equal to or greater than a selected threshold value M (an integer less than N), the TOF sensor device determines that the object is intruding within a protective field and generates a suitable output.
    Type: Application
    Filed: September 24, 2018
    Publication date: March 26, 2020
    Inventors: Mei Li, Frederic Boutaud
  • Patent number: 10585176
    Abstract: A time of flight sensor device is provided that is capable of generating accurate information relating to propagation time of emitted light pulses using a small number of measurements or data captures. By generating pulse time of flight information using a relatively small number of measurement cycles, object distance information can be generated more quickly, resulting in faster sensor response times. Embodiments of the time of flight sensor can also minimize or eliminate the adverse effects of ambient light on time of flight measurement. Moreover, some embodiments execute time of flight measurement techniques that can achieve high measurement precision even when using relatively long light pulses having irregular, non-rectangular shapes.
    Type: Grant
    Filed: September 19, 2017
    Date of Patent: March 10, 2020
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Frederic Boutaud, Mei Li
  • Patent number: 10552512
    Abstract: Systems and techniques for determining sensing margins and/or diagnostic information associated with a sensor are presented. A statistics component generates statistical data based on sensor data associated with a sensing device. A margin component generates sensing margins for the sensing device based on the statistical data. An output component generates an indicator for a changing condition associated with the sensing device based on the sensing margins. In an aspect, a diagnostic component generates diagnostic data for the sensing device based on the statistical data.
    Type: Grant
    Filed: October 11, 2018
    Date of Patent: February 4, 2020
    Assignee: Rockwell Automation Technologies, Inc.
    Inventor: Frederic Boutaud
  • Publication number: 20200018834
    Abstract: A time of flight (TOF) sensor device employs a measuring sequence that facilitates accurate distance measurement across a high dynamic range. In one or more embodiments, for a given measuring sequence in which a distance of an object or surface corresponding to a pixel is to be determined, the TOF sensor device performs multiple iterations of a measuring cycle, whereby for each successive iteration the number of emitted and measured pulses that are accumulated for the iteration is increased relative to the previous iteration of the measuring cycle. In this way, multiple values of increasing resolution are measured for the same physical entity over a corresponding number of measuring cycles. The sensor then selects a value from the multiple measured values that yields the highest resolution without saturating the pixel, and this value is used to determine the pulse propagation time and object distance.
    Type: Application
    Filed: July 10, 2018
    Publication date: January 16, 2020
    Inventor: Frederic Boutaud
  • Publication number: 20190346541
    Abstract: A time of flight sensor device is capable of extending its total sensing distance using multiple measuring sequences for each distance measuring operation. Such embodiments can execute two or more iterations of a measuring sequence, where the gating signal control sequence for each measuring sequence is offset in time relative to a previous sequence. This yields a greater number of sampling points within which a reflected pulse can be detected and measured, resulting in a total measurable time of flight range that is greater than a measuring operation that uses a fixed timing for the gating signals.
    Type: Application
    Filed: May 14, 2018
    Publication date: November 14, 2019
    Inventor: Frederic Boutaud
  • Publication number: 20190346540
    Abstract: A time of flight sensor device is capable of generating accurate propagation time information for emitted light pulses using a small number of measurement cycles by using multiple measuring capacitors to capture more return pulse information per pulse period. To mitigate the effects of mismatched measuring capacitors and reading paths, embodiments of the time of flight sensor device perform multiple measuring sequences per measurement operation, permutating the roles of the measuring capacitors for each of the measuring sequences. The data collected by the measuring capacitors for the multiple measuring sequences is then aggregated and used to compute the propagation time and corresponding distance. This technique mitigate yields accurate measurements despite mismatches between reading paths and measuring capacitors without the need to implement pixel-level calibration and compensation, thereby saving calibration time, memory space, and computing time.
    Type: Application
    Filed: May 14, 2018
    Publication date: November 14, 2019
    Inventor: Frederic Boutaud
  • Patent number: 10359340
    Abstract: An energy-efficient industrial sensor is provided that optimizes power consumption based on characteristics of the requirements of the sensing application in which the sensor is used. Operating parameters of the sensor, such as sensing range, operating frequency, response time, noise immunity, or other such parameters, can be scaled to suit the sensing and response requirements and environmental conditions of the sensing application. This allows the sensor to consume less energy when used in sensing applications that do not require peak sensor performance. In some embodiments, the sensor can measure the environmental or machine operating conditions in its immediate vicinity and dynamically scale its operating parameters based on the measured information. By down-scaling the sensor's operating parameters from their maximum performance levels where appropriate, the overall energy footprint of a network of sensors can be reduced.
    Type: Grant
    Filed: March 9, 2015
    Date of Patent: July 23, 2019
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Frederic Boutaud, Suresh Nair
  • Publication number: 20190086520
    Abstract: A time of flight sensor device is provided that is capable of generating accurate information relating to propagation time of emitted light pulses using a small number of measurements or data captures. By generating pulse time of flight information using a relatively small number of measurement cycles, object distance information can be generated more quickly, resulting in faster sensor response times. Embodiments of the time of flight sensor can also minimize or eliminate the adverse effects of ambient light on time of flight measurement. Moreover, some embodiments execute time of flight measurement techniques that can achieve high measurement precision even when using relatively long light pulses having irregular, non-rectangular shapes.
    Type: Application
    Filed: September 19, 2017
    Publication date: March 21, 2019
    Inventors: Frederic Boutaud, Mei Li