Patents by Inventor Gregory J. Wilson

Gregory J. Wilson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20180107119
    Abstract: Embodiments described herein relate to methods and apparatus for performing immersion field guided post exposure bake processes. Embodiments of apparatus described herein include a chamber body defining a processing volume. Electrodes may be disposed adjacent the process volume and process fluid is provided to the process volume via a plurality of fluid conduits to facilitate immersion field guided post exposure bake processes. A post process chamber for rinsing, developing, and drying a substrate is also provided.
    Type: Application
    Filed: December 15, 2017
    Publication date: April 19, 2018
    Inventors: Kyle M. HANSON, Gregory J. WILSON, Viachslav BABAYAN
  • Patent number: 9920448
    Abstract: An electroplating system includes a processor has a vessel having a first or upper compartment and a second or lower compartment containing catholyte and anolyte, respectively, with an processor anionic membrane between them. An inert anode is located in the second compartment. A replenisher is connected to the vessel via catholyte return and supply lines and anolyte return and supply lines, to circulate catholyte and anolyte through compartments in the replenisher separated by a replenisher anionic membrane. The replenisher adds metal ions into the catholyte by moving ions from a bulk metal source, and moves anions from the anolyte through the anionic membrane and into the catholyte. Concentrations or metal ions and anions in the catholyte and the anolyte remain balanced.
    Type: Grant
    Filed: November 18, 2015
    Date of Patent: March 20, 2018
    Assignee: Applied Materials, Inc.
    Inventors: Paul R. McHugh, Gregory J. Wilson
  • Publication number: 20180004094
    Abstract: Embodiments described herein relate to methods and apparatus for performing immersion field guided post exposure bake processes. Embodiments of apparatus described herein include a chamber body defining a processing volume. Electrodes may be disposed adjacent the process volume and process fluid is provided to the process volume via a plurality of fluid conduits to facilitate immersion field guided post exposure bake processes. A post process chamber for rinsing, developing, and drying a substrate is also provided.
    Type: Application
    Filed: June 29, 2016
    Publication date: January 4, 2018
    Inventors: Kyle M. HANSON, Gregory J. WILSON, Viachslav BABAYAN
  • Publication number: 20170357158
    Abstract: In systems and methods for removing a photoresist film off of a wafer, the wafer is moved into a bath of a process liquid in a process tank. The process liquid removes the photoresist film from the wafer. The process liquid is pumped from the process tank to a filter assembly and moved through filter media to filter out solids from the process liquid, and the filtered process liquid is returned to the process tank. A scraper scrapes the filter media to prevent clogging of the filter media by accumulated solids.
    Type: Application
    Filed: May 26, 2017
    Publication date: December 14, 2017
    Inventors: Paul R. McHugh, Kyle Moran Hanson, John L. Klocke, Eric J. Bergman, Stuart Crane, Gregory J. Wilson
  • Publication number: 20170335484
    Abstract: An electro-processing apparatus has a contact ring including a seal which is able to compensate for electric field distortions created by a notch (or other irregularity) on the wafer or work piece. The shape of the contact ring at the notch is changed, to reduce current crowding at the notch. The change in shape changes the resistance of the current path between a thief electrode and the wafer edge to increase thief electrode current drawn from the region of the notch. As a result, the wafer is plated with a film having more uniform thickness.
    Type: Application
    Filed: August 10, 2017
    Publication date: November 23, 2017
    Inventors: Gregory J. Wilson, Paul R. McHugh
  • Publication number: 20170283976
    Abstract: An electroplating apparatus has a vessel for holding electrolyte. A head has a rotor including a contact ring for holding a wafer having a notch. The contact ring includes a perimeter voltage ring having perimeter contact fingers for contacting the wafer around the perimeter of the wafer, except at the notch. The contact ring also has a notch contact segment having one or more notch contact fingers for contacting the wafer at the notch. The perimeter voltage ring is insulated from the notch contact segment. A negative voltage source is connected to the perimeter voltage ring, and a positive voltage source connected to the notch contact segment. The positive voltage applied at the notch reduces the current crowding effect at the notch. The wafer is plated with a film having more uniform thickness.
    Type: Application
    Filed: June 22, 2017
    Publication date: October 5, 2017
    Inventors: Paul R. McHugh, Gregory J. Wilson
  • Publication number: 20170275776
    Abstract: A contact ring for an electroprocessor has redundant contact fingers, i.e., more contact fingers than needed for contacting a very narrow edge exclusion zone on a substrate such as a semiconductor wafer. The contact fingers have slightly different lengths so that they extend to different radial positions. By providing redundant contact fingers, and by slightly varying the lengths of the contact fingers, a sufficient number of contact fingers make contact with the electrically conductive surface in the edge exclusion zone to provide good electroplating results.
    Type: Application
    Filed: March 2, 2017
    Publication date: September 28, 2017
    Inventor: Gregory J. Wilson
  • Patent number: 9765443
    Abstract: An electroplating processor has a head including a wafer holder, with the head movable to position a wafer in the wafer holder into a vessel holding a first electrolyte and having one or more anodes. A thief electrode assembly may be positioned adjacent to a lower end of the vessel, or below the anode. A thief current channel extends from the thief electrode assembly to a virtual thief position adjacent to the wafer holder. A thief electrode in the thief electrode assembly is positioned within a second electrolyte which is separated from the first electrolyte by a membrane. Alternatively, two membranes may be used with an isolation solution between them. The processor avoids plating metal onto the thief electrode, even when processing redistribution layer and wafer level packaging wafers having high amp-minute electroplating characteristics.
    Type: Grant
    Filed: September 2, 2015
    Date of Patent: September 19, 2017
    Assignee: Applied Materials, Inc.
    Inventors: Gregory J. Wilson, Paul R. McHugh
  • Patent number: 9758897
    Abstract: An electro-processing apparatus has a contact ring including a seal which is able to compensate for electric field distortions created by a notch (or other irregularity) on the wafer or work piece. The shape of the contact ring at the notch is changed, to reduce current crowding at the notch. The change in shape changes the resistance of the current path between a thief electrode and the wafer edge to increase thief electrode current drawn from the region of the notch. As a result, the wafer is plated with a film having more uniform thickness.
    Type: Grant
    Filed: January 27, 2015
    Date of Patent: September 12, 2017
    Assignee: Applied Materials, Inc.
    Inventors: Gregory J. Wilson, Paul R. McHugh
  • Patent number: 9689082
    Abstract: An electroplating apparatus has a vessel for holding electrolyte. A head has a rotor including a contact ring for holding a wafer having a notch. The contact ring includes a perimeter voltage ring having perimeter contact fingers for contacting the wafer around the perimeter of the wafer, except at the notch. The contact ring also has a notch contact segment having one or more notch contact fingers for contacting the wafer at the notch. The perimeter voltage ring is insulated from the notch contact segment. A negative voltage source is connected to the perimeter voltage ring, and a positive voltage source connected to the notch contact segment. The positive voltage applied at the notch reduces the current crowding effect at the notch. The wafer is plated with a film having more uniform thickness.
    Type: Grant
    Filed: April 14, 2015
    Date of Patent: June 27, 2017
    Assignee: APPLIED Materials, Inc.
    Inventors: Paul R. McHugh, Gregory J. Wilson
  • Publication number: 20170143853
    Abstract: To solve the problem of differentiating veins from lymphatics in MRI images, among other uses, the disclosed embodiments relate to compositions, kits, systems, and methods that include an MRI contrast agent and an MRI suppression agent that is also a blood pool agent. Using appropriate MRI techniques, the MRI suppression agent will suppress signal in its location, while signal enhanced by the MRI contrast agent in other locations will not be suppressed. The result is a clarified MRI image with only non-vascular regions enhanced.
    Type: Application
    Filed: June 30, 2015
    Publication date: May 25, 2017
    Applicant: University of Washington
    Inventors: Jeffrey Maki, Gregory J. Wilson
  • Publication number: 20170145582
    Abstract: A seal ring for an electrochemical processor does not slip or deflect laterally when pressed against a wafer surface. The seal ring may be on a rotor of the processor, with the seal ring having an outer wall joined to a tip arc through an end. The outer wall may be a straight wall. A relatively rigid support ring may be attached to the seal ring, to provide a more precise sealing dimension. Knife edge seal rings that slip or deflect laterally on the wafer surface may also be used. In these designs, the slipping is substantially uniform and consistent, resulting in improved performance.
    Type: Application
    Filed: February 2, 2017
    Publication date: May 25, 2017
    Inventors: Nolan L. Zimmerman, George Mattinger, Gregory J. Wilson, Eric A. Englhardt, Balamurugan Ramasamy
  • Publication number: 20170137959
    Abstract: An electroplating system includes a processor has a vessel having a first or upper compartment and a second or lower compartment containing catholyte and anolyte, respectively, with an processor anionic membrane between them. An inert anode is located in the second compartment. A replenisher is connected to the vessel via catholyte return and supply lines and anolyte return and supply lines, to circulate catholyte and anolyte through compartments in the replenisher separated by a replenisher anionic membrane. The replenisher adds metal ions into the catholyte by moving ions from a bulk metal source, and moves anions from the anolyte through the anionic membrane and into the catholyte. Concentrations or metal ions and anions in the catholyte and the anolyte remain balanced.
    Type: Application
    Filed: November 18, 2015
    Publication date: May 18, 2017
    Inventors: Paul R. McHugh, Gregory J. Wilson
  • Publication number: 20170058424
    Abstract: An electroplating processor has a head including a wafer holder, with the head movable to position a wafer in the wafer holder into a vessel holding a first electrolyte and having one or more anodes. A thief electrode assembly may be positioned adjacent to a lower end of the vessel, or below the anode. A thief current channel extends from the thief electrode assembly to a virtual thief position adjacent to the wafer holder. A thief electrode in the thief electrode assembly is positioned within a second electrolyte which is separated from the first electrolyte by a membrane. Alternatively, two membranes may be used with an isolation solution between them. The processor avoids plating metal onto the thief electrode, even when processing redistribution layer and wafer level packaging wafers having high amp-minute electroplating characteristics.
    Type: Application
    Filed: September 2, 2015
    Publication date: March 2, 2017
    Inventors: Gregory J. Wilson, Paul R. McHugh
  • Publication number: 20170051423
    Abstract: In electroplating apparatus, a paddle or agitator agitates electrolyte in a vessel to provide high velocity fluid flow at the surface of a wafer. The agitator is designed and/or moved to also selectively shield part of the wafer, for example the edge of the wafer, from the electric field in the vessel. Selectively shielding may be achieved by temporally shifting the average position of the agitator towards one side of the wafer, by omitting or shortening slots in the agitator, and/or by synchronizing movement of the agitator with rotation of the wafer.
    Type: Application
    Filed: August 10, 2016
    Publication date: February 23, 2017
    Inventors: Paul Van Valkenburg, Robert Mikkola, John L. Klocke, Paul R. McHugh, Gregory J. Wilson, Kyle Moran Hanson, Eric J. Bergman
  • Publication number: 20170022624
    Abstract: Electroplating apparatus agitates electrolyte to provide high velocity fluid flows at the surface of a wafer. The apparatus includes a paddle which provides uniform high mass transfer over the entire wafer, even with a relatively large gap between the paddle and the wafer. Consequently, the processor may have an electric field shield positioned between the paddle and the wafer for effective shielding at the edges of the wafer. The influence of the paddle on the electric field across the wafer is reduced as the paddle is spaced relatively farther from the wafer.
    Type: Application
    Filed: July 22, 2015
    Publication date: January 26, 2017
    Inventors: Gregory J. Wilson, Paul R. McHugh
  • Publication number: 20170016137
    Abstract: An electroplating processor has a vessel holding an electrolyte. An inert anode in the vessel has an anode wire within an anode membrane tube. A head for holds a wafer in contact with the electrolyte in the vessel. The wafer is connected to a cathode. A catholyte replenisher is connected to the vessel. The catholyte replenisher adds metal ions into the catholyte by moving ions of a bulk metal through a catholyte membrane in the catholyte replenisher.
    Type: Application
    Filed: July 17, 2015
    Publication date: January 19, 2017
    Inventors: Gregory J. Wilson, Paul R. McHugh, John L. Klocke
  • Publication number: 20170009368
    Abstract: An electroplating apparatus has one or more membrane tube rings which act as electric field shields, to provide advantageous plating characteristics at the perimeter of a work piece. The membrane tube rings may be filled with fluids having different conductivity, to change the shielding effect as desired for electroplating different types of substrates. The membrane tube rings may optionally be provided in or on a diffuser plate in the vessel of the apparatus.
    Type: Application
    Filed: September 20, 2016
    Publication date: January 12, 2017
    Inventors: Paul R. McHugh, Gregory J. Wilson, Roey Shaviv
  • Publication number: 20160348263
    Abstract: An electroplating processor includes a base having a vessel body. A membrane assembly including a membrane housing is attached to a membrane plate. A membrane is provided on a membrane support attached to the membrane housing. An anode assembly includes an anode cup and one or more anodes in the anode cup. An anode plate is attached to the anode cup. Two or more posts on a first side of the anode plate are engageable with post fittings on the membrane plate. Latches on a second side of the anode plate are engageable with and releasable from a latch fitting on the membrane plate. The anode assembly is quickly and easily removable from the processor for maintenance, without disturbing or removing other components of the processor.
    Type: Application
    Filed: May 26, 2015
    Publication date: December 1, 2016
    Inventors: Daniel J. Woodruff, Gregory J. Wilson, Paul R. McHugh
  • Publication number: 20160305038
    Abstract: An electroplating apparatus has a vessel for holding electrolyte. A head has a rotor including a contact ring for holding a wafer having a notch. The contact ring includes a perimeter voltage ring having perimeter contact fingers for contacting the wafer around the perimeter of the wafer, except at the notch. The contact ring also has a notch contact segment having one or more notch contact fingers for contacting the wafer at the notch. The perimeter voltage ring is insulated from the notch contact segment. A negative voltage source is connected to the perimeter voltage ring, and a positive voltage source connected to the notch contact segment. The positive voltage applied at the notch reduces the current crowding effect at the notch. The wafer is plated with a film having more uniform thickness.
    Type: Application
    Filed: April 14, 2015
    Publication date: October 20, 2016
    Inventors: Paul R. McHugh, Gregory J. Wilson