Patents by Inventor Gregory J. Wilson

Gregory J. Wilson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9222195
    Abstract: In an electroplating process, electric current is applied to two or more electrodes, with the current varying over time according to a multi-variable function. The multi-variable current function is integrated over time, for each electrode, to determine a net plating charge delivered. A plating profile of a plated-on layer of material is compared to a target plating profile. Deviations between the actual plating profile and the target plating profile are identified and used to determine new net plating charges for each electrode. One or more variables of the multi-variable function is changed to provide a new multi-variable function. The new net plating charges are distributed according to the new multi-variable current function, and are used to electroplate a layer of material on a second substrate.
    Type: Grant
    Filed: September 5, 2012
    Date of Patent: December 29, 2015
    Assignee: APPLIED Materials, Inc.
    Inventors: Paul R. McHugh, Gregory J. Wilson
  • Patent number: 9160025
    Abstract: Embodiments of the invention generally provide for flow battery cells and systems containing a plurality of flow battery cells, and methods for improving metal plating within the flow battery cell, such as by flowing and exposing the catholyte to various types of cathodes. In one embodiment, a flow battery cell is provided which includes a cathodic half cell and an anodic half cell separated by an electrolyte membrane, wherein the cathodic half cell contains a plurality of cathodic wires extending perpendicular or substantially perpendicular to and within the catholyte pathway and in contact with the catholyte, and each of the cathodic wires extends parallel or substantially parallel to each other. In some examples, the plurality of cathodic wires may have at least two arrays of cathodic wires, each array contains at least one row of cathodic wires, and each row extends along the catholyte pathway.
    Type: Grant
    Filed: August 14, 2014
    Date of Patent: October 13, 2015
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Gregory J. Wilson, Kyle M. Hanson
  • Patent number: 9099297
    Abstract: An electrochemical processor may include a head having a rotor configured to hold a workpiece, with the head moveable to position the rotor in a vessel. Inner and outer anodes are in inner and outer anolyte chambers within the vessel. An upper cup in the vessel, has a curved upper surface and inner and outer catholyte chambers. A current thief is located adjacent to the curved upper surface. Annular slots in the curved upper curved surface connect into passageways, such as tubes, leading into the outer catholyte chamber. Membranes may separate the inner and outer anolyte chambers from the inner and outer catholyte chambers, respectively.
    Type: Grant
    Filed: July 16, 2013
    Date of Patent: August 4, 2015
    Assignee: APPLIED Materials, Inc.
    Inventors: Gregory J. Wilson, Paul R. McHugh
  • Publication number: 20150075976
    Abstract: An electroplating processor includes an electrode plate having a continuous flow path formed in a channel. The flow path may optionally be a coiled flow path. One or more electrodes are positioned in the channel. A membrane plate is attached to the electrode plate with a membrane in between them. Electrolyte moves through the flow path at a high velocity, preventing bubbles from sticking to the bottom surface of membrane. Any bubbles in the flow path are entrained in the fast moving electrolyte and carried away from the membrane. The electroplating processor may alternatively have a wire electrode extending through a tubular membrane formed into a coil or other shape, optionally including shapes having straight segments.
    Type: Application
    Filed: November 25, 2014
    Publication date: March 19, 2015
    Inventors: Randy A. Harris, Daniel J. Woodruff, Jeffrey I. Turner, Gregory J. Wilson, Paul R. McHugh
  • Publication number: 20150069043
    Abstract: An anneal module for annealing semiconductor material wafers and similar substrates reduces particle contamination and oxygen ingress while providing uniform heating including for 500° C. processes. The anneal module may include a process chamber formed in a metal body having internal cooling lines. A hot plate has a pedestal supported on a thermal choke on the body. A gas distributor in the lid over the hot plate flows gas uniformly over the wafer. A transfer mechanism moves a hoop to shift the wafer between the hot plate and a cold plate.
    Type: Application
    Filed: September 12, 2013
    Publication date: March 12, 2015
    Inventors: Vincent Steffan Francischetti, Gregory J. Wilson, Kyle M. Hanson, Paul Wirth, Robert B. Moore
  • Patent number: 8968533
    Abstract: An electroplating processor includes an electrode plate having a continuous flow path formed in a channel. The flow path may optionally be a coiled flow path. One or more electrodes are positioned in the channel. A membrane plate is attached to the electrode plate with a membrane in between them. Electrolyte moves through the flow path at a high velocity, preventing bubbles from sticking to the bottom surface of membrane. Any bubbles in the flow path are entrained in the fast moving electrolyte and carried away from the membrane. The electroplating processor may alternatively have a wire electrode extending through a tubular membrane formed into a coil or other shape, optionally including shapes having straight segments.
    Type: Grant
    Filed: May 10, 2012
    Date of Patent: March 3, 2015
    Assignee: APPLIED Materials, Inc
    Inventors: Randy A. Harris, Daniel J. Woodruff, Jeffrey I. Turner, Gregory J. Wilson, Paul R. McHugh
  • Patent number: 8968531
    Abstract: In an electro processor for plating semiconductor wafers and similar substrates, a contact ring has a plurality of spaced apart contact fingers. A shield at least partially overlies the contact fingers. The shield changes the electric field around the outer edge of the workpiece and the contact fingers, which reduces or eliminates the negative aspects of using high thief electrode currents and seed layer deplating. The shield may be provided in the form of an annular ring substantially completely overlying and covering, and optionally touching the contact fingers.
    Type: Grant
    Filed: December 7, 2011
    Date of Patent: March 3, 2015
    Assignee: APPLIED Materials, Inc.
    Inventors: Gregory J. Wilson, Paul R. McHugh
  • Publication number: 20140367264
    Abstract: In an electroplating processor having at least one anode and one thief electrode, reference electrodes are used to measure a voltage gradient in the electrolyte near the edge of the wafer. The voltage gradient is used to calculate the current at the wafer surface using a control volume/current balance technique. The fraction of the total wafer current flowing to the edge region of the wafer is determined and compared to a target value. The processor controller changes at least one of the anode and thief currents to bring the actual edge region current toward the target current.
    Type: Application
    Filed: June 18, 2013
    Publication date: December 18, 2014
    Inventors: Gregory J. Wilson, Paul R. McHugh
  • Publication number: 20140363707
    Abstract: High performance flow batteries, based on alkaline zinc/ferro-ferricyanide rechargeable (“ZnFe”) and similar flow batteries, may include one or more of the following improvements. First, the battery design has a cell stack comprising a low resistance positive electrode in at least one positive half cell and a low resistance negative electrode in at least one negative half cell, where the positive electrode and negative electrode resistances are selected for uniform high current density across a region of the cell stack. Second, a flow of electrolyte, such as zinc species in the ZnFe battery, with a high level of mixing through at least one negative half cell in a Zn deposition region proximate a deposition surface where the electrolyte close to the deposition surface has sufficiently high zinc concentration for deposition rates on the deposition surface that sustain the uniform high current density.
    Type: Application
    Filed: August 27, 2014
    Publication date: December 11, 2014
    Applicant: Applied Materials, Inc.
    Inventors: Joseph Grover GORDON, II, Alan J. GOTCHER, Godfrey SIKHA, Gregory J. WILSON
  • Publication number: 20140356663
    Abstract: Embodiments of the invention generally provide for flow battery cells and systems containing a plurality of flow battery cells, and methods for improving metal plating within the flow battery cell, such as by flowing and exposing the catholyte to various types of cathodes. In one embodiment, a flow battery cell is provided which includes a cathodic half cell and an anodic half cell separated by an electrolyte membrane, wherein the cathodic half cell contains a plurality of cathodic wires extending perpendicular or substantially perpendicular to and within the catholyte pathway and in contact with the catholyte, and each of the cathodic wires extends parallel or substantially parallel to each other. In some examples, the plurality of cathodic wires may have at least two arrays of cathodic wires, each array contains at least one row of cathodic wires, and each row extends along the catholyte pathway.
    Type: Application
    Filed: August 14, 2014
    Publication date: December 4, 2014
    Inventors: Gregory J. WILSON, Kyle M. HANSON
  • Patent number: 8900425
    Abstract: An electro-processing apparatus includes a rotor in a head, and a contact ring assembly on the rotor. The contact ring assembly may have one or more strips of contact fingers on a ring base, with contact fingers clamped into position on the ring base. The strips may have spaced apart projection openings, with the projections on the ring base extending into or through the projection openings. A shield ring may be attached to the ring base, to clamp the contact fingers in place, and/or to provide an electric field shield over at least part of the contact fingers. The contact fingers may be provided as a plurality of adjoining forks, with substantially each fork including at least two contact fingers.
    Type: Grant
    Filed: November 29, 2011
    Date of Patent: December 2, 2014
    Assignee: Applied Materials, Inc.
    Inventors: Randy A. Harris, Paul R. McHugh, Gregory J. Wilson
  • Patent number: 8859842
    Abstract: An absorbent article with topsheet, backsheet and absorbent core having an embossment region on the body facing side thereof and two spaced apart, longitudinally extending depression regions on the garment facing side thereof, including an adhesive pattern applied by a spray method directly onto the backsheet that intersects the depression regions and a release paper operatively attached to the adhesive pattern.
    Type: Grant
    Filed: October 28, 2010
    Date of Patent: October 14, 2014
    Assignee: The Procter & Gamble Company
    Inventors: Gregory J. Wilson, Rong Deng, Steve J. Waas
  • Publication number: 20140266219
    Abstract: A detection fixture is provided with a processor for electroplating a substrate such as a semiconductor wafer, to detect the level of electrolyte in a bowl of the processor. The detected electrolyte level is used in controlling entry of the substrate into the electrolyte, to achieve desired electrolyte wetting characteristics. The processor has a substrate holder supported on a lifter for lowering the substrate holder into the bowl. The detection fixture may emulate a substrate and be held by the substrate holder in the same way that the substrate holder holds a substrate. The lifter lowers the detection fixture until it makes contact with the electrolyte, with the position of the fixture indicative the electrolyte level. The detection fixture is then removed from the processor.
    Type: Application
    Filed: March 14, 2013
    Publication date: September 18, 2014
    Applicant: APPLIED Materials, Inc.
    Inventors: Gregory J. Wilson, Paul R. McHugh, Daniel J. Woodruff
  • Patent number: 8808888
    Abstract: Embodiments of the invention generally provide for flow battery cells and systems containing a plurality of flow battery cells, and methods for improving metal plating within the flow battery cell, such as by flowing and exposing the catholyte to various types of cathodes. In one embodiment, a flow battery cell is provided which includes a cathodic half cell and an anodic half cell separated by an electrolyte membrane, wherein the cathodic half cell contains a plurality of cathodic wires extending perpendicular or substantially perpendicular to and within the catholyte pathway and in contact with the catholyte, and each of the cathodic wires extends parallel or substantially parallel to each other. In some examples, the plurality of cathodic wires may have at least two arrays of cathodic wires, each array contains at least one row of cathodic wires, and each row extends along the catholyte pathway.
    Type: Grant
    Filed: August 25, 2010
    Date of Patent: August 19, 2014
    Assignee: Applied Materials, Inc.
    Inventors: Gregory J. Wilson, Kyle M. Hanson
  • Publication number: 20140061053
    Abstract: In an electroplating process, electric current is applied to two or more electrodes, with the current varying over time according to a multi-variable function. The multi-variable current function is integrated over time, for each electrode, to determine a net plating charge delivered. A plating profile of a plated-on layer of material is compared to a target plating profile. Deviations between the actual plating profile and the target plating profile are identified and used to determine new net plating charges for each electrode. One or more variables of the multi-variable function is changed to provide as new multi-variable function. The new net plating charges are distributed according to the new multi-variable current function, and are used to electroplate a layer of material on a second substrate.
    Type: Application
    Filed: September 5, 2012
    Publication date: March 6, 2014
    Applicant: APPLIED MATERIALS, INC.
    Inventors: Paul R. McHugh, Gregory J. Wilson
  • Publication number: 20130306465
    Abstract: A seal ring for an electrochemical processor does not slip or deflect laterally when pressed against a wafer surface. The seal ring may be on a rotor of the processor, with the seal ring having an outer wall joined to a tip arc through an end. The outer wall may be a straight wall. A relatively rigid support ring may be attached to the seal ring, to provide a more precise sealing dimension. Knife edge seal rings that slip or deflect laterally on the wafer surface may also be used. In these designs, the slipping is substantially uniform and consistent, resulting in improved performance.
    Type: Application
    Filed: May 17, 2012
    Publication date: November 21, 2013
    Applicant: APPLIED MATERIALS, INC.
    Inventors: Nolan L. Zimmerman, George Mattinger, Gregory J. Wilson, Eric A. Englhardt, Balamurugan Ramasamy
  • Publication number: 20130299343
    Abstract: An electroplating processor includes an electrode plate having a continuous flow path formed in a channel. The flow path may optionally be a coiled flow path. One or more electrodes are positioned in the channel. A membrane plate is attached to the electrode plate with a membrane in between them. Electrolyte moves through the flow path at a high velocity, preventing bubbles from sticking to the bottom surface of membrane. Any bubbles in the flow path are entrained in the fast moving electrolyte and carried away from the membrane. The electroplating processor may alternatively have a wire electrode extending through a tubular membrane formed into a coil or other shape, optionally including shapes having straight segments.
    Type: Application
    Filed: May 10, 2012
    Publication date: November 14, 2013
    Applicant: APPLIED MATERIALS, INC.
    Inventors: Randy A. Harris, Daniel J. Woodruff, Jeffrey I. Turner, Gregory J. Wilson, Paul R. McHugh
  • Publication number: 20130299354
    Abstract: An electrochemical processor may include a head having a rotor configured to hold a workpiece, with the head moveable to position the rotor in a vessel. Inner and outer anodes are in inner and outer anolyte chambers within the vessel. An upper cup in the vessel, has a curved upper surface and inner and outer catholyte chambers. A current thief is located adjacent to the curved upper surface. Annular slots in the curved upper curved surface connect into passageways, such as tubes, leading into the outer catholyte chamber. Membranes may separate the inner and outer anolyte chambers from the inner and outer catholyte chambers, respectively.
    Type: Application
    Filed: July 16, 2013
    Publication date: November 14, 2013
    Inventors: Gregory J. Wilson, Paul R. McHugh
  • Publication number: 20130259887
    Abstract: The present invention provides for modified reoviruses that carry ?-helical epitopes from a variety of pathogens, as well as methods of using such modified reoviruses to generate immune responses against those epitopes in hosts.
    Type: Application
    Filed: April 4, 2011
    Publication date: October 3, 2013
    Inventors: Terence S. Dermody, Karl W. Boehme, Mine Ikizler, Gregory J. Wilson, James D. Chappell
  • Patent number: 8496775
    Abstract: A method for attaching a release paper to a backsheet having depressed regions.
    Type: Grant
    Filed: October 28, 2010
    Date of Patent: July 30, 2013
    Assignee: The Procter and Gamble Company
    Inventors: Rong Deng, Steven J. Waas, Gregory J. Wilson