Patents by Inventor Hiroyoshi Kawasaki

Hiroyoshi Kawasaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220127445
    Abstract: Provided are: a resin composition for soldering use, which has excellent compatibility with a rosin-based resin and excellent temperature cycle reliability and is therefore suitable for a flux for soldering use; and a soldering composition and a flux cored solder, in each of which the resin composition for soldering use is used. The resin composition for soldering use comprises: an acrylic resin having a number average molecular weight of 500 or more and less than 2000 as determined by mass spectrometry using a time-of-flight mass spectrometer; and a rosin-based resin, a polyethylene-based resin or a polypropylene-based resin. Alternatively, the resin composition for soldering use comprises: an acrylic resin having a weight average molecular weight of 500 or more and less than 2000 as determined by mass spectrometry using a time-of-flight mass spectrometer; and a rosin-based resin, a polyethylene-based resin or a polypropylene-based resin.
    Type: Application
    Filed: March 27, 2020
    Publication date: April 28, 2022
    Inventors: Hiroyoshi KAWASAKI, Masato SHIRATORI, Yoko KURASAWA, Motohiro ONITSUKA, Kazuya KITAZAWA, Akiko TAKAKI
  • Patent number: 11305385
    Abstract: Provided is a flux which is rosin-free and contains 50% by mass or more and 90% by mass or less of 2,4-diethyl-1,5-pentanediol, more than 0% by mass and less than 50% by mass of a solvent, 1% by mass or more and 15% by mass or less of an organic acid, wherein the total amount of the 2,4-diethyl-1,5-pentanediol and the solvent is 83% by mass or more and 99% by mass or less. This flux does not require washing with an organic detergent when transferred to solder balls is provided.
    Type: Grant
    Filed: January 12, 2018
    Date of Patent: April 19, 2022
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Tomohisa Kawanago, Miyuki Hiraoka, Takahiro Nishizaki, Naokatsu Kojima, Hiroyoshi Kawasaki
  • Patent number: 11292089
    Abstract: A resin composition for soldiering is provided. The resin composition includes 1 wt % or more and 40 wt % or less of a dimer acid, a trimer acid, or a combination thereof, 30 wt % or more and 99 wt % or less of a rosin, and 0 wt % or more and 13 wt % or less of a solvent. The dimer acid is selected from a dimer acid that is a reaction product of oleic acid and linoleic acid, a hydrogenated dimer acid obtained by adding hydrogen to a dimer acid that is a reaction product of oleic acid and linoleic acid, and a combination thereof. The trimer acid is selected from a trimer acid that is a reaction product of oleic acid and linoleic acid, a hydrogenated trimer acid obtained by adding hydrogen to a trimer acid that is a reaction product of oleic acid and linoleic acid, and a combination thereof.
    Type: Grant
    Filed: January 15, 2019
    Date of Patent: April 5, 2022
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Motohiro Onitsuka, Yoko Kurasawa, Hiroyoshi Kawasaki
  • Publication number: 20220090232
    Abstract: Provided are a solder alloy, which has excellent heat cycle characteristics and in which Cu erosion and yellowish discoloration are suppressed, and an increase in viscosity of a solder paste over time is suppressed, a solder paste, a solder ball, a solder preform, a solder joint, and a circuit. The solder alloy has an alloy composition consisting of, by mass %, 2.8% to 4% of Ag, 1.5% to 6% of Bi, 0.8% to 1.2% of Cu, 0.0040% to 0.025% of As, and a balance of Sn.
    Type: Application
    Filed: May 15, 2020
    Publication date: March 24, 2022
    Inventors: Hiroyoshi KAWASAKI, Masato SHIRATORI, Yuji KAWAMATA
  • Publication number: 20220088722
    Abstract: A solder alloy is provided which suppresses the change in a solder paste over time, decreases the temperature difference between the liquidus-line temperature and the solidus temperature, and exhibits a high reliability. The solder alloy has an alloy constitution composed of: 10 ppm by mass or more and less than 25 ppm by mass of As; at least one selected from the group consisting of 0 ppm by mass to 10000 ppm by mass of Bi and 0 ppm by mass to 5100 ppm by mass of Pb; more than 0 ppm by mass and no more than 3000 ppm by mass of Sb; and a remaining amount of Sn; and satisfies both the formula (1) and the formula (2). 300?3As+Sb+Bi+Pb??(1) 0.1?{(3As+Sb)/(Bi+Pb)}×100?200??(2) In the formula (1) and the formula (2), As, Sb, Bi, and Pb each represents an amount thereof (ppm by mass) in the alloy constitution.
    Type: Application
    Filed: January 31, 2020
    Publication date: March 24, 2022
    Inventors: Hiroyoshi KAWASAKI, Osamu MUNEKATA, Masato SHIRATORI
  • Publication number: 20220088725
    Abstract: A solder paste contains a flux and a metal powder, wherein the flux contains: 0.5% by mass to 20.0% by mass of a (carboxyalkyl)isocyanurate adduct; 5.0% by mass to 45.0% by mass of a rosin; and a solvent. The (carboxyalkyl)isocyanurate adduct is at least one selected from the group consisting of mono(carboxyalkyl)isocyanurate adducts, bis(carboxyalkyl)isocyanurate adducts and tris(carboxyalkyl)isocyanurate adducts.
    Type: Application
    Filed: March 27, 2020
    Publication date: March 24, 2022
    Inventors: Hiroyoshi KAWASAKI, Masato SHIRATORI, Yuji KAWAMATA
  • Publication number: 20220088721
    Abstract: Provided are a solder alloy which has excellent temperature cycle characteristics and in which yellowish discoloration is suppressed, excellent wettability is maintained, and an increase in viscosity of a solder paste over time can be suppressed, and a solder paste, a solder ball, and a solder joint in which the solder alloy is used. The solder alloy consists of, by mass %, 1.0% to 5.0% of Ag, 0.5% to 3.0% of Cu, 0.5% to 7.0% of Sb, 0.0040% to 0.025% of As, and a balance of Sn.
    Type: Application
    Filed: May 15, 2020
    Publication date: March 24, 2022
    Inventors: Hiroyoshi KAWASAKI, Masato SHIRATORI, Yuji KAWAMATA
  • Publication number: 20220088723
    Abstract: An object of the present invention is to provide an Sn—Bi—Cu—Ni solder alloy or the like which has a low melting point, excellent ductility, and high tensile strength, and in which if soldering is performed on a Cu electrode subjected to electroless Ni plating treatment, a solder joint formed through this soldering exhibits high shear strength. In addition, another object of the present invention is to provide an Sn—Bi—Cu—Ni solder alloy in which a solder joint formed through soldering exhibits high shear strength even for a Cu electrode which has not been subjected to plating treatment. Furthermore, still another object of the present invention is to provide, in addition to the above-described objects, a solder alloy or the like of which yellowish discoloration can be suppressed and in which change in viscosity of a solder paste over time can be suppressed. The solder alloy has an alloy composition consisting of, by mass %, 31% to 59% of Bi, 0.3% to 1.0% of Cu, 0.01% to 0.06% of Ni, 0.0040% to 0.
    Type: Application
    Filed: May 15, 2020
    Publication date: March 24, 2022
    Inventors: Hiroyoshi KAWASAKI, Masato SHIRATORI, Yuji KAWAMATA
  • Publication number: 20220009041
    Abstract: Provided is flux that can be discharged using an inkjet method and that is capable of bonding to an adherend after application. This flux includes 5-50 mass % of a solid solvent having a melting point of 60° C. or less, 50-80 mass % of a solvent, 5-10 mass % of an organic acid, 10-30 mass % of an amine, and 0-5 mass % of a halide, the flux forming a liquid having a high viscosity of 5 Pa·s or higher at 25° C., and forming a liquid having a low viscosity of 50 mPa·s or less at 100° C.
    Type: Application
    Filed: November 5, 2019
    Publication date: January 13, 2022
    Inventors: Takahiro NISHIZAKI, Naoaki FUKUYAMA, Hiroyoshi KAWASAKI
  • Patent number: 11203087
    Abstract: A flux in which solder wettability can be maintained and with which it is possible to suppress the amount of residue after soldering and realize low residue. This flux includes 65-99 wt % of a solvent, and also includes 1-13 wt % of at least one acid selected form a dimer acid that is a reaction product of oleic acid and linoleic acid; a trimer acid that is a reaction product of oleic acid and linoleic acid; a hydrogenated dimer acid obtained by hydrogenating dimer acid that is a reaction product of oleic acid and linoleic acid; and a hydrogenated trimer acid obtained by hydrogenating a trimer acid that is a reaction product of oleic acid and linoleic acid.
    Type: Grant
    Filed: December 28, 2018
    Date of Patent: December 21, 2021
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Hiroyoshi Kawasaki, Masato Shiratori, Tomohisa Kawanago
  • Publication number: 20210387292
    Abstract: A flux comprising an organic acid; a solvent; and polyoxyethylene behenyl alcohol having an average number of moles of ethylene oxide added of 7 to 40 mol.
    Type: Application
    Filed: October 21, 2019
    Publication date: December 16, 2021
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Ayaka Shirakawa, Hiroshi Sugii, Atsumi Takahashi, Daisuke Maruko, Hiroyoshi Kawasaki, Masato Shiratori
  • Patent number: 11185950
    Abstract: Provided are a Cu ball, an OSP-treated Cu ball, a Cu core ball, a solder joint, solder paste, and formed solder, which realize high sphericity and low hardness and in which discoloration is suppressed. An electronic component is configured by joining a solder bump of a semiconductor chip and an electrode of a printed circuit board with solder pastes The solder bump formed by joining a Cu ball to an electrode of the semiconductor chip. The Cu ball has a purity of 99.995% by mass or more and 99.9995% by mass or less, a total content of at least one element selected from Fe, Ag, and Ni of 5.0 ppm by mass or more and 50.0 ppm by mass or less, a content of S of 1.0 ppm by mass or less, and a content of P of less than 3.0 ppm by mass.
    Type: Grant
    Filed: December 4, 2018
    Date of Patent: November 30, 2021
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Hiroyoshi Kawasaki, Daisuke Soma
  • Patent number: 11179813
    Abstract: Provided is a flux that includes a heat-resistant activator having low reactivity with thermosetting resins, and a solder paste in which the flux is used. The flux includes 5 wt % or more and 20 wt % or less of any one of a dimer acid, a trimer acid, a hydrogenated dimer acid obtained by hydrogenating the dimer acid, and a hydrogenated trimer acid obtained by hydrogenating the trimer acid, on in total, of two or more of a dimer acid, a trimer acid, a hydrogenated dimer acid obtained by hydrogenating the dimer acid, and a hydrogenated trimer acid obtained by hydrogenating the trimer acid; 30 wt % or more and 70 wt % or less of a thermosetting resin; and 3 wt % or more and 15 wt % or less of an amine. The solder paste includes solder powder and the flux.
    Type: Grant
    Filed: January 16, 2019
    Date of Patent: November 23, 2021
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Yasuhiro Kajikawa, Hiroshi Sugii, Hiroyoshi Kawasaki, Yoshinori Hiraoka
  • Publication number: 20210308808
    Abstract: A solder alloy has an alloy composition of As: 25 mass ppm to 300 mass ppm, Bi: 0 mass ppm or more and 25000 mass ppm or less, and Pb: more than 0 mass ppm and 8000 mass ppm or less, with a balance being made up of Sn, the solder alloy satisfying Expression (1) and Expression (2) below, 275?2As+Bi+Pb ??(1) 0<2.3×10?4×Bi+8.2×10?4×Pb?7 ??(2) where in Expression (1) and Expression (2), As, Bi and Pb represent respectively contents (mass ppm) thereof in the alloy composition.
    Type: Application
    Filed: May 27, 2019
    Publication date: October 7, 2021
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Hiroyoshi Kawasaki, Osamu Munekata, Masato Shiratori
  • Patent number: 11130202
    Abstract: A flux which imparts thixotropy, and which exhibits excellent printability, printing sagging-inhibiting ability, and heating sagging-inhibiting ability; and a solder paste which uses said flux. This flux includes a thixotropic agent, a rosin, an organic acid, and a solvent. The thixotropic agent includes a cyclic amide compound obtained by polycondensing a dicarboxylic acid and/or a tricarboxylic acid, and a diamine and/or a triamine into a cyclic shape; and an acyclic amide compound which is obtained by polycondensing a monocarboxylic acid, a dicarboxylic acid and/or a tricarboxylic acid into an acyclic shape. The flux includes at least 0.1 wt % but not more than 8.0 wt % of the cyclic amide compound, and at least 0.5 wt % but not more than 8.0 wt % of the acyclic amide compound. The total amount of the cyclic amide compound and the acyclic amide compound is at least 1.5 wt % but not more than 10.0 wt %.
    Type: Grant
    Filed: November 22, 2018
    Date of Patent: September 28, 2021
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Hiroyoshi Kawasaki, Masato Shiratori, Yoshinori Takagi
  • Publication number: 20210268610
    Abstract: Provided are flux for resin flux cored solder, flux for flux-coated solder, resin flux cored solder using the flux for resin flux cored solder, flux-coated solder using the flux for flux-coated solder, and a soldering method, which have low residue and are excellent in processability. The flux for resin flux cored solder or flux-coated solder contains a solid solvent in an amount of 70 wt % or more and 99.5 wt % or less, and an activator in an amount of 0.5 wt % or more and 30 wt % or less.
    Type: Application
    Filed: June 27, 2019
    Publication date: September 2, 2021
    Inventors: Yoko Kurasawa, Motohiro Onitsuka, Hisashi Tokutomi, Hiroyoshi Kawasaki
  • Publication number: 20210245306
    Abstract: Provided are a flux composition that is applicable without any film formation step, and solder paste, a solder joint and a solder joining method using the flux composition. The flux composition contains 20 wt % or more and 50 wt % or less of an epoxy resin, 15 wt % or more and 45 wt % or less of diallyl bisphenol A, and 1 wt % or more and 30 wt % or less of organic acid.
    Type: Application
    Filed: August 1, 2019
    Publication date: August 12, 2021
    Inventors: Yasuhiro Kajikawa, Hiroyoshi Kawasaki, Hiroshi Sugii, Yoshinori Hiraoka
  • Publication number: 20210245305
    Abstract: A solder alloy having an alloy composition including at least one of As: 25 to 300 mass ppm, Pb: more than 0 mass ppm and 5100 mass ppm or less, and Sb: more than 0 mass ppm and 3000 mass ppm or less, and moreover Bi: more than 0 mass ppm and 10000 mass ppm or less, as well as a balance including Sn, wherein expression (1) and expression (2) below are satisfied: 275?2As+Sb+Bi+Pb??(1) 0.01?(2As+Sb)/(Bi+Pb)?10.00??(2) where in the expression (1) and the expression (2), As, Sb, Bi, and Pb each represent a content (mass ppm) in the alloy composition.
    Type: Application
    Filed: May 27, 2019
    Publication date: August 12, 2021
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Hiroyoshi Kawasaki, Osamu Munekata, Masato Shiratori
  • Publication number: 20210197323
    Abstract: Provided is flux for resin flux cored solder using in a soldering method in which the resin flux cored solder is supplied into a through hole formed along a central axis of a soldering iron. The flux contains volatile rosin in an amount of 70 wt % or more and 98 wt % or less, non-volatile rosin in an amount of 0 wt % or more and 10% or less, and an activator in an amount of 2 wt % or more and 30 wt % or less, the activator including an organic acid in an amount of 0 wt % or more and 15 wt % or less, an organohalogen compound in an amount of 0.5 wt % and 15 wt % or less, an amine in an amount of 0 wt % or more and 5 wt % or less, and an amine hydrohalide salt in an amount of 0 wt % or more and 2.5 wt % or less.
    Type: Application
    Filed: December 21, 2020
    Publication date: July 1, 2021
    Inventors: Yoko Kurasawa, Motohiro Onitsuka, Hisashi Tokutomi, Hiroyoshi Kawasaki
  • Patent number: 10987764
    Abstract: It is an object of the present invention to provide a flux containing flux components homogeneously dispersed without precipitation of aggregates in addition to having an appropriate balance between fluidity and shape retention property, and a solder paste. A flux comprising 0.5 to 3.5 mass % of a sorbitol-type thixotropic agent selected from the group consisting of dibenzylidene sorbitol, bis(4-methylbenzylidene)sorbitol and a combination thereof, and 2 to 350 mass ppm of a sorbitol-type additive selected from the group consisting of sorbitol, monobenzylidene sorbitol, mono(4-methylbenzylidene)sorbitol and a combination thereof, and a glycol ether-type solvent.
    Type: Grant
    Filed: October 11, 2018
    Date of Patent: April 27, 2021
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Hiroyoshi Kawasaki, Masato Shiratori, Ko Inaba, Hiroaki Kawamata, Kazuhiro Minegishi