Patents by Inventor Hiroyoshi Kawasaki

Hiroyoshi Kawasaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210069837
    Abstract: Provided is a flux that includes a heat-resistant activator having low reactivity with thermosetting resins, and a solder paste in which the flux is used. The flux includes 5 wt % or more and 20 wt % or less of any one of a dimer acid, a trimer acid, a hydrogenated dimer acid obtained by hydrogenating the dimer acid, and a hydrogenated trimer acid obtained by hydrogenating the trimer acid, on in total, of two or more of a dimer acid, a trimer acid, a hydrogenated dimer acid obtained by hydrogenating the dimer acid, and a hydrogenated trimer acid obtained by hydrogenating the trimer acid; 30 wt % or more and 70 wt % or less of a thermosetting resin; and 3 wt % or more and 15 wt % or less of an amine. The solder paste includes solder powder and the flux.
    Type: Application
    Filed: January 16, 2019
    Publication date: March 11, 2021
    Inventors: Yasuhiro Kajikawa, Hiroshi Sugii, Hiroyoshi Kawasaki, Yoshinori Hiraoka
  • Publication number: 20210060714
    Abstract: Provided are a resin composition and a soldering flux. The resin composition includes at least one acid and rosin. The acid is selected from a dimer acid which is a reaction product of oleic acid and linoleic acid, a trimer acid which is a reaction product of oleic acid and linoleic acid, a hydrogenated dimer acid obtained by hydrogenating a dimer acid which is a reaction product of oleic acid and linoleic acid, and a hydrogenated trimer acid obtained by hydrogenating a trimer acid which is a reaction product of oleic acid and linoleic acid. A weight ratio of the at least one acid to the rosin is 0.15 or more and 1.00 or less based on the weight of the rosin. The soldering flux is obtained by diluting the resin composition with a solvent.
    Type: Application
    Filed: December 28, 2018
    Publication date: March 4, 2021
    Inventors: Hiroyoshi Kawasaki, Masato Shiratori, Hiroyuki Yamasaki
  • Publication number: 20210060713
    Abstract: A flux is provided which maintains activity by suppressing formation of an ester due to a reaction between an organic acid and a hydroxy group of an alcohol contained in a solvent and improves solderability. The flux includes: 40 mass % to 90 mass % of water; 2 mass % to 15 mass % of an organic acid; and greater than 0 mass % and less than or equal to 48 mass % of a solvent having a hydroxy group, in which when a molar mass % of all organic acid carboxyl group unit contained in the organic acid is regarded as 100 unit mol %, the content ratio of all carboxylic acid ester unit esterified by the organic acid and the hydroxy group which is contained in the solvent is 0 unit mol % to 50 unit mol %.
    Type: Application
    Filed: September 6, 2018
    Publication date: March 4, 2021
    Inventors: Tomohisa KAWANAGO, Miyuki HIRAOKA, Takahiro NISHIZAKI, Naokatsu KOJIMA, Hiroyoshi KAWASAKI
  • Publication number: 20210060715
    Abstract: Provided are flux in which solder wettability is improved, and a solder paste in which the flux is used. The flux contains 0.5-20.0 wt % of a (2-carboxyalkyl)isocyanurate adduct, and 5.0-45.0 wt % of a rosin, and furthermore contains a solvent. The (2-carboxyalkyl)isocyanurate adduct is a mono(2-carboxyalkyl)isocyanurate adduct, a bis(2-carboxyalkyl)isocyanurate adduct, a tris(2-carboxyalkyl)isocyanurate adduct, or a combination of two or more of these.
    Type: Application
    Filed: January 16, 2019
    Publication date: March 4, 2021
    Inventors: Yutaka HASHIMOTO, Kazuyori TAKAGI, Tomoko NAGAI, Nanako MIYAGI, Kazuya KITAZAWA, Akiko TAKAKI, Kazuhiro MINEGISHI, Teppei OTSUKI, Rina HORIKOSHI, Ryuichi TSUDA, Hiroyoshi KAWASAKI, Masato SHIRATORI
  • Publication number: 20210031311
    Abstract: It is an object of the present invention to provide a flux containing flux components homogeneously dispersed without precipitation of aggregates in addition to having an appropriate balance between fluidity and shape retention property, and a solder paste. A flux comprising 0.5 to 3.5 mass % of a sorbitol-type thixotropic agent selected from the group consisting of dibenzylidene sorbitol, bis(4-methylbenzylidene)sorbitol and a combination thereof, and 2 to 350 mass ppm of a sorbitol-type additive selected from the group consisting of sorbitol, monobenzylidene sorbitol, mono(4-methylbenzylidene)sorbitol and a combination thereof, and a glycol ether-type solvent.
    Type: Application
    Filed: October 11, 2018
    Publication date: February 4, 2021
    Applicant: Senju Metal Industry Co., Ltd.
    Inventors: Hiroyoshi KAWASAKI, Masato SHIRATORI, Ko INABA, Hiroaki KAWAMATA, Kazuhiro MINEGISHI
  • Patent number: 10888957
    Abstract: The present invention accurately distinguishes a soldering material less likely to oxidize. A Cu core ball has a Cu ball having a predetermined size, and a solder layer coating the Cu ball. The Cu ball provides a space between a semiconductor package and a printed circuit board. The Cu core ball has the soldering material having lightness greater than or equal to 62.5 in L*a*b* color space subsequent to a heating storage test performed for 72 hours in a temperature-controlled bath at 150° C. with a temperature of 25° C. and 40% humidity, and the soldering material, prior to the heating storage test, having lightness greater than or equal to 65 in the L*a*b* color space and yellowness less than or equal to 7.0 in the L*a*b* color space.
    Type: Grant
    Filed: June 23, 2016
    Date of Patent: January 12, 2021
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Hiroyoshi Kawasaki, Tomoaki Nishino, Takahiro Roppongi, Isamu Sato, Yuji Kawamata
  • Patent number: 10888959
    Abstract: The Cu core ball contains a Cu ball and a solder layer for covering a surface of the Cu ball. The Cu ball contains at least one element selected from Fe, Ag, and Ni in a total amount of 5.0 or more to 50.0 ppm by mass or lower, S in an amount of 0 or more to 1.0 ppm by mass or lower, P in an amount of 0 or more to less than 3.0 ppm by mass, and remainder of Cu and inevitable impurities. The Cu ball contains purity which is 99.995% or higher and 99.9995% by mass or lower, and sphericity which is 0.95 or higher. The solder layer includes Ag in an amount of more than 0 to 4.0% by mass or less, Cu in an amount of more than 0 to 3.0% by mass or less, and remainder of Sn.
    Type: Grant
    Filed: June 10, 2019
    Date of Patent: January 12, 2021
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Hiroyoshi Kawasaki, Shigeki Kondoh, Hiroki Sudo, Masato Tsuchiya, Takashi Yashima, Takahiro Roppongi, Daisuke Soma
  • Publication number: 20200391329
    Abstract: Provided are a resin composition for soldering with not only improved wetting and spreading properties and but also excellent reliability and processability, a resin flux cored solder and a flux coated solder using this resin composition for soldering, and a liquid flux.
    Type: Application
    Filed: January 15, 2019
    Publication date: December 17, 2020
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Motohiro ONITSUKA, Yoko KURASAWA, Hiroyoshi KAWASAKI
  • Publication number: 20200384581
    Abstract: A flux which imparts thixotropy, and which exhibits excellent printability, printing sagging-inhibiting ability, and heating sagging-inhibiting ability; and a solder paste which uses said flux. This flux includes a thixotropic agent, a rosin, an organic acid, and a solvent. The thixotropic agent includes a cyclic amide compound obtained by polycondensing a dicarboxylic acid and/or a tricarboxylic acid, and a diamine and/or a triamine into a cyclic shape; and an acyclic amide compound which is obtained by polycondensing a monocarboxylic acid, a dicarboxylic acid and/or a tricarboxylic acid into an acyclic shape. The flux includes at least 0.1 wt % but not more than 8.0 wt % of the cyclic amide compound, and at least 0.5 wt % but not more than 8.0 wt % of the acyclic amide compound. The total amount of the cyclic amide compound and the acyclic amide compound is at least 1.5 wt % but not more than 10.0 wt %.
    Type: Application
    Filed: November 22, 2018
    Publication date: December 10, 2020
    Inventors: Hiroyoshi Kawasaki, Masato Shiratori, Yoshinori Takagi
  • Patent number: 10857630
    Abstract: Provided are a flux having improved wetting and spreading properties and capable of suppressing the occurrence of dewetting and a solder paste using this flux. The flux includes a total amount of 0.
    Type: Grant
    Filed: October 10, 2018
    Date of Patent: December 8, 2020
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Yoshinori Takagi, Hiroyoshi Kawasaki, Takahiro Nishizaki
  • Publication number: 20200376607
    Abstract: The present invention provides a solder material containing Sn or a Sn-containing alloy and 40 to 320 ppm by mass of A, the solder material including an As-enriched layer.
    Type: Application
    Filed: November 21, 2018
    Publication date: December 3, 2020
    Applicant: SENJU METAL INDUSTRY CO., LTD.,
    Inventors: Hiroyoshi Kawasaki, Hiroki Sudo, Takahiro Roppongi, Hiroshi Okada, Daisuke Soma, Takashi Akagawa, Hiroshi Takahashi, Hiroshi Kawanago, Satoshi Yokota, Osamu Munekata
  • Publication number: 20200376609
    Abstract: Provided are a flux, resin flux cored solder and a flux coated pellet which are washable with water. Resin flux cored solder is composed of solder having a linear shape and a flux filled in a substantially central part (core) of the cross section of the solder. The flux contains an amine for salt formation and an organic acid for salt formation, in which the amount of the organic acid is within a range between 10 parts by mass or more and 645 parts by mass or less based on 100 parts by mass of the amine. The organic acid for salt formation is composed of at least one organic acid selected from the group consisting of malonic acid, succinic acid, glutaric acid, tartaric acid, malic acid, diglycolic acid, and citric acid.
    Type: Application
    Filed: November 13, 2018
    Publication date: December 3, 2020
    Inventors: Motohiro Onitsuka, Yoko Kurasawa, Hiroyuki Yamasaki, Atsumi Takahashi, Toshihisa Kugi, Hiroyoshi Kawasaki
  • Patent number: 10843298
    Abstract: An object of the present invention is to provide a flux which does not precipitate a crystal and can improve solder wettability. A flux comprising 0.4 to 10.0 mass % of ditolylguanidine and 1.0 to 10.0 mass % of an organic acid, and not comprising diphenylguanidine as an amine compound.
    Type: Grant
    Filed: August 24, 2018
    Date of Patent: November 24, 2020
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Hiroyoshi Kawasaki, Masato Shiratori, Takahiro Nishizaki, Tomohisa Kawanago
  • Publication number: 20200361039
    Abstract: Provided is flux that can achieve a low residue so as to make it possible to ensure solder wettability, ensure holding properties of a solder ball, and suppress the amount of residue after soldering and enable application for use without washing. The flux includes 1-15% by weight of an organic acid mixture comprising an organic acid with 10 or more carbon atoms, 50-90% by weight of isobornyl cyclohexanol, and 5-45% by weight of a different solvent. The proportion of the isobornyl cyclohexanol is 50-95% by weight, where 100% by weight is the total of the isobornyl cyclohexanol and the different solvent. The organic acid mixture comprising the organic acid with 10 or more carbon atoms comprises 2-methylnonanedioic acid, 4-(methoxycarbonyl)-2,4-dimethylundecanedioic acid, 4,6-bis(methoxycarbonyl)-2,4,6-trimethyldecanedioic acid, and 8,9-bis(methoxycarbonyl)-8,9-dimethylhexadecanedioic acid.
    Type: Application
    Filed: January 15, 2019
    Publication date: November 19, 2020
    Inventors: Tomohisa Kawanago, Miyuki Hiraoka, Takahiro Nishizaki, Hiroyoshi Kawasaki, Masato Shiratori
  • Publication number: 20200346308
    Abstract: A flux in which solder wettability can be maintained and with which it is possible to suppress the amount of residue after soldering and realize low residue. This flux includes 65-99 wt % of a solvent, and also includes 1-13 wt % of at least one acid selected form a dimer acid that is a reaction product of oleic acid and linoleic acid; a trimer acid that is a reaction product of oleic acid and linoleic acid; a hydrogenated dimer acid obtained by hydrogenating dimer acid that is a reaction product of oleic acid and linoleic acid; and a hydrogenated trimer acid obtained by hydrogenating a trimer acid that is a reaction product of oleic acid and linoleic acid.
    Type: Application
    Filed: December 28, 2018
    Publication date: November 5, 2020
    Inventors: Hiroyoshi Kawasaki, Masato Shiratori, Tomohisa Kawanago
  • Patent number: 10811376
    Abstract: Provided are a Cu column, a Cu core column, a solder joint, and a through-silicon via, which have the low Vickers hardness and the small arithmetic mean roughness. For the Cu column 1 according to the present invention, its purity is equal to or higher than 99.9% and equal to or lower than 99.995%, its arithmetic mean roughness is equal to or less than 0.3 ?m, and its Vickers hardness is equal to or higher than 20 HV and equal to or less than 60 HV. Since the Cu column 1 is not melted at a melting temperature in the soldering and a definite stand-off height (a space between the substrates) can be maintained, it is preferably applied to the three dimensional mounting or the pitch narrowing mounting.
    Type: Grant
    Filed: September 9, 2014
    Date of Patent: October 20, 2020
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Hiroyoshi Kawasaki, Takahiro Roppongi, Daisuke Soma, Isamu Sato, Yuji Kawamata
  • Publication number: 20200316725
    Abstract: Provided are a flux having improved wetting and spreading properties and capable of suppressing the occurrence of dewetting and a solder paste using this flux. The flux includes a total amount of 0.
    Type: Application
    Filed: October 10, 2018
    Publication date: October 8, 2020
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Yoshinori TAKAGI, Hiroyoshi KAWASAKI, Takahiro NISHIZAKI
  • Publication number: 20200298349
    Abstract: Provided are a Cu ball, an OSP-treated Cu ball, a Cu core ball, a solder joint, solder paste, and formed solder, which realize high sphericity and low hardness and in which discoloration is suppressed. An electronic component is configured by joining a solder bump of a semiconductor chip and an electrode of a printed circuit board with solder pastes The solder bump formed by joining a Cu ball to an electrode of the semiconductor chip. The Cu ball has a purity of 99.995% by mass or more and 99.9995% by mass or less, a total content of at least one element selected from Fe, Ag, and Ni of 5.0 ppm by mass or more and 50.0 ppm by mass or less, a content of S of 1.0 ppm by mass or less, and a content of P of less than 3.0 ppm by mass.
    Type: Application
    Filed: December 4, 2018
    Publication date: September 24, 2020
    Inventors: Hiroyoshi Kawasaki, Daisuke Soma
  • Patent number: 10780531
    Abstract: A solder ball includes 0.1% by mass or more and 10% by mass or less of In and a remainder of Sn. The ball has a yellowness (b*) in an L*a*b* color system of 2.8 or more and 15.0 or less and a lightness (L*) of 60 or more and 100 or less. The ball further includes at least one element selected from a group of 0% by mass or more and 4% by mass or less of Ag, 0% by mass or more and 1.0% by mass or less of Cu, 0% to 3% by mass in total of Bi and/or Sb, and 0% to 0.1% by mass in total of an element selected from a group of Ni, Co, Fe, Ge, and P, excluding a solder ball including 3% by mass of Ag, 0.5% by mass of Cu, 0.2% by mass of In and a remainder of Sn.
    Type: Grant
    Filed: November 7, 2019
    Date of Patent: September 22, 2020
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Hiroyoshi Kawasaki, Yuri Nakamura, Osamu Munekata, Kaichi Tsuruta
  • Patent number: 10717157
    Abstract: Provided is a solder material having oxidation resistance at the time of melting solder or after melting it, as well as managing a thickness of oxide film at a fixed value or less before melting the solder. A Cu core ball 1A is provided with a Cu ball 2A for keeping a space between a semiconductor package and a printed circuit board and a solder layer 3A that covers the Cu ball 2A. The solder layer 3A is composed of Sn or a solder alloy whose main component is Sn. For the Cu core ball 1A, lightness is equal to or more than 65 in the L*a*b* color space and yellowness is equal to or less than 7.0 in the L*a*b* color space, and more preferably, the lightness is equal to or more than 70 and the yellowness thereof is equal to or less than 5.1.
    Type: Grant
    Filed: November 5, 2014
    Date of Patent: July 21, 2020
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Takahiro Hattori, Hiroyoshi Kawasaki, Hiroshi Okada, Takahiro Roppongi, Daisuke Soma, Isamu Sato