Patents by Inventor Hiroyuki Ode

Hiroyuki Ode has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8530348
    Abstract: A method for forming a capacitor stack is described. In some embodiments of the present invention, a first electrode structure is comprised of multiple materials. A first material is formed above the substrate. A portion of the first material is etched. A second material is formed above the first material. A portion of the second material is etched. Optionally, the first electrode structure receives an anneal treatment. A dielectric material is formed above the first electrode structure. Optionally, the dielectric material receives an anneal treatment. A second electrode material is formed above the dielectric material. Typically, the capacitor stack receives an anneal treatment.
    Type: Grant
    Filed: May 29, 2012
    Date of Patent: September 10, 2013
    Assignees: Intermolecular, Inc., Elpida Memory, Inc.
    Inventors: Sandra G. Malhotra, Hanhong Chen, Wim Y. Deweerd, Edward L. Haywood, Hiroyuki Ode, Gerald Richardson
  • Patent number: 8486780
    Abstract: A metal oxide first electrode layer for a MIM DRAM capacitor is formed wherein the first and/or second electrode layers contain one or more dopants up to a total doping concentration that will not prevent the electrode layers from crystallizing during a subsequent anneal step. One or more of the dopants has a work function greater than about 5.0 eV. One or more of the dopants has a resistivity less than about 1000 ?? cm. Advantageously, the electrode layers are conductive molybdenum oxide.
    Type: Grant
    Filed: August 29, 2011
    Date of Patent: July 16, 2013
    Assignees: Intermolecular, Inc., Elpida Memory, Inc.
    Inventors: Xiangxin Rui, Hiroyuki Ode
  • Patent number: 8476141
    Abstract: A method for fabricating a DRAM capacitor stack is described wherein the dielectric material is a multi-layer stack formed from a highly-doped material combined with a lightly or non-doped material. The highly-doped material remains amorphous with a crystalline content of less than 30% after an annealing step. The lightly or non-doped material becomes crystalline with a crystalline content of equal to or greater than 30% after an annealing step. The dielectric multi-layer stack maintains a high k-value while minimizing the leakage current and the EOT value.
    Type: Grant
    Filed: January 9, 2013
    Date of Patent: July 2, 2013
    Assignees: Intermolecular, Inc., Elpida Memory, Inc.
    Inventors: Sandra Malhotra, Hanhong Chen, Wim Deweerd, Mitsuhiro Horikawa, Kenichi Koyanagi, Hiroyuki Ode, Xiangxin Rui
  • Publication number: 20130143379
    Abstract: A method for reducing the leakage current in DRAM MIM capacitors comprises forming a multi-layer dielectric stack from an amorphous highly doped material, an amorphous high band gap material, and a lightly or non-doped material. The highly doped material will remain amorphous (<30% crystalline) after an anneal step. The high band gap material will remain amorphous (<30% crystalline) after an anneal step. The lightly or non-doped material will become crystalline (?30% crystalline) after an anneal step. The high band gap material is formed between the amorphous highly doped material and the lightly or non-doped material and provides an intermediate barrier to conduction through the multi-layer dielectric stack.
    Type: Application
    Filed: December 5, 2011
    Publication date: June 6, 2013
    Applicants: Elpida Memory, Inc., Intermolecular, Inc.
    Inventors: Sandra Malholtra, Kenichi Koyanagi, Hiroyuki Ode, Xiangxin Rui, Takashi Arao, Naonori Fujiwara
  • Publication number: 20130143383
    Abstract: In some embodiments of the present invention, methods are developed wherein a gas flow of an electron donating compound (EDC) is introduced in sequence with a precursor pulse and alters the deposition of the precursor material. In some embodiments, the EDC pulse is introduced sequentially with the precursor pulse with a purge step used to remove the non-adsorbed EDC from the process chamber before the precursor is introduced. In some embodiments, the EDC pulse is introduced using a vapor draw technique or a bubbler technique. In some embodiments, the EDC pulse is introduced in the same gas distribution manifold as the precursor pulse. In some embodiments, the EDC pulse is introduced in a separate gas distribution manifold from the precursor pulse.
    Type: Application
    Filed: December 5, 2011
    Publication date: June 6, 2013
    Applicants: Elpida Memory, Inc., Intermolecular, Inc.
    Inventors: Sandra Malhotra, Wim Deweerd, Edward Haywood, Hiroyuki Ode
  • Publication number: 20130122682
    Abstract: A method for forming a DRAM MIM capacitor stack comprises forming a first electrode layer, annealing the first electrode layer, forming a dielectric layer on the first electrode layer, annealing the dielectric layer, forming a second electrode layer on the dielectric layer, annealing the second electrode layer, patterning the capacitor stack, and annealing the capacitor stack for times greater than about 10 minutes, and advantageously greater than about 1 hour, at low temperatures (less than about 300 C) in an atmosphere containing less than about 25% oxygen and preferably less than about 10% oxygen.
    Type: Application
    Filed: November 14, 2011
    Publication date: May 16, 2013
    Applicants: Elpida Memory, Inc., Intermolecular, Inc.
    Inventors: Wim Deweerd, Hiroyuki Ode
  • Publication number: 20130122678
    Abstract: A method for doping a dielectric material by pulsing a first dopant precursor, purging the non-adsorbed precursor, pulsing a second precursor, purging the non-adsorbed precursor, and pulsing a oxidant to form an intermixed layer of two (or more) metal oxide dielectric dopant materials. The method may also be used to form a blocking layer between a bulk dielectric layer and a second electrode layer. The method improves the control of the composition and the control of the uniformity of the dopants throughout the thickness of the doped dielectric material.
    Type: Application
    Filed: November 11, 2011
    Publication date: May 16, 2013
    Applicants: Elpida Memory, Inc., Intermolecular, Inc.
    Inventors: Sandra Malhotra, Hanhong Chen, Wim Deweerd, Toshiyuki Hirota, Hiroyuki Ode
  • Publication number: 20130122681
    Abstract: A method for forming a DRAM MIM capacitor stack having low leakage current involves the use of a first electrode that serves as a template for promoting the high k phase of a subsequently deposited dielectric layer. The high k dielectric layer comprises a doped material that can be crystallized after a subsequent annealing treatment. A metal oxide second electrode layer is formed above the dielectric layer. The metal oxide second electrode layer has a crystal structure that is compatible with the crystal structure of the dielectric layer. Optionally, a second electrode bulk layer is formed above the metal oxide second electrode layer.
    Type: Application
    Filed: November 11, 2011
    Publication date: May 16, 2013
    Applicants: Elpida Memory, Inc., Intermolecular, Inc.
    Inventors: Sandra Malhotra, Hanhong Chen, Wim Deweerd, Hiroyuki Ode
  • Patent number: 8440537
    Abstract: A method for doping a dielectric material by pulsing a first dopant precursor, purging the non-adsorbed precursor, pulsing a second precursor, purging the non-adsorbed precursor, and pulsing a oxidant to form an intermixed layer of two (or more) metal oxide dielectric dopant materials. The method may also be used to form a blocking layer between a bulk dielectric layer and a second electrode layer. The method improves the control of the composition and the control of the uniformity of the dopants throughout the thickness of the doped dielectric material.
    Type: Grant
    Filed: November 11, 2011
    Date of Patent: May 14, 2013
    Assignees: Intermolecular, Inc., Elpida Memory, Inc.
    Inventors: Sandra Malhotra, Hanhong Chen, Wim Deweerd, Toshiyuki Hirota, Hiroyuki Ode
  • Publication number: 20130115750
    Abstract: A method for forming a DRAM MIM capacitor stack having low leakage current involves the use of a first electrode that serves as a template for promoting the high k phase of a subsequently deposited dielectric layer. The high k dielectric layer comprises a doped material that can be crystallized after a subsequent annealing treatment. An amorphous blocking is formed on the dielectric layer. The thickness of the blocking layer is chosen such that the blocking layer remains amorphous after a subsequent annealing treatment. A second electrode layer compatible with the blocking layer is formed on the blocking layer.
    Type: Application
    Filed: November 7, 2011
    Publication date: May 9, 2013
    Applicants: Elpida Memory, Inc., Intermolecular, Inc.
    Inventors: Sandra Malhotra, Hanhong Chen, Wim Deweerd, Hiroyuki Ode
  • Patent number: 8435854
    Abstract: A method for forming a DRAM MIM capacitor stack having low leakage current involves the use of a first electrode that serves as a template for promoting the high k phase of a subsequently deposited dielectric layer. The high k dielectric layer comprises a doped material that can be crystallized after a subsequent annealing treatment. A metal oxide second electrode layer is formed above the dielectric layer. The metal oxide second electrode layer has a crystal structure that is compatible with the crystal structure of the dielectric layer. Optionally, a second electrode bulk layer is formed above the metal oxide second electrode layer.
    Type: Grant
    Filed: November 11, 2011
    Date of Patent: May 7, 2013
    Assignees: Intermolecular, Inc., Elpida Memory, Inc.
    Inventors: Sandra Malhotra, Hanhong Chen, Wim Deweerd, Hiroyuki Ode
  • Patent number: 8415227
    Abstract: A method for fabricating a DRAM capacitor stack is described wherein the dielectric material is a multi-layer stack formed from a highly-doped material combined with a lightly or non-doped material. The highly-doped material remains amorphous with a crystalline content of less than 30% after an annealing step. The lightly or non-doped material becomes crystalline with a crystalline content of equal to or greater than 30% after an annealing step. The dielectric multi-layer stack maintains a high k-value while minimizing the leakage current and the EOT value.
    Type: Grant
    Filed: August 29, 2011
    Date of Patent: April 9, 2013
    Assignees: Intermolecular, Inc., Elpida Memory, Inc.
    Inventors: Sandra Malhotra, Wim Deweerd, Hanhong Chen, Xiangxin Rui, Hiroyuki Ode, Mitsuhiro Horikawa, Kenichi Koyanagi
  • Publication number: 20130071988
    Abstract: A method for reducing leakage current in DRAM capacitor stacks by introducing dielectric interface layers between the electrodes and the bulk dielectric material. The dielectric interface layers are typically amorphous dielectric materials with a k value between about 10 and about 30 and are less than about 1.5 nm in thickness. Advantageously, the thickness of each of the dielectric interface layers is less than 1.0 nm. In some cases, only a single dielectric interface layer is used between the bulk dielectric material and the second electrode.
    Type: Application
    Filed: September 21, 2011
    Publication date: March 21, 2013
    Applicants: ELPIDA MEMORY, INC., INTERMOLECULAR, INC.
    Inventors: Wim Deweerd, Hiroyuki Ode
  • Publication number: 20130071989
    Abstract: A method for forming a DRAM MIM capacitor stack having low leakage current and low EOT involves the use of a first electrode that serves as a template for promoting the high k phase of a subsequently deposited first dielectric layer. The first high k dielectric layer comprises a doped material that can be crystallized after a subsequent annealing treatment. An amorphous, doped high k second dielectric material is form on the first dielectric layer. The dopant concentration and the thickness of the second dielectric layer are chosen such that the second dielectric layer remains amorphous after a subsequent annealing treatment. A second electrode layer compatible with the second dielectric layer is formed on the second dielectric layer.
    Type: Application
    Filed: September 21, 2011
    Publication date: March 21, 2013
    Applicants: ELPIDA MEMORY, INC., INTERMOLECULAR, INC.
    Inventors: Wim Deweerd, Hanhong Chen, Xiangxin Rui, Hiroyuki Ode
  • Publication number: 20130071987
    Abstract: A method for forming a DRAM MIM capacitor stack having low leakage current and low EOT involves the use of an compound high k dielectric material. The dielectric material further comprises a dopant. One component of the compound high k dielectric material is present in a concentration between about 30 atomic % and about 80 atomic % and more preferably between about 40 atomic % and about 60 atomic %. In some embodiments, the compound high k dielectric material comprises an alloy of TiO2 and ZrO2 and further comprises a dopant of Al2O3. In some embodiments, the compound high k dielectric material comprises an admixture of TiO2 and HfO2 and further comprises a dopant of Al2O3.
    Type: Application
    Filed: September 20, 2011
    Publication date: March 21, 2013
    Applicants: ELPIDA MEMORY, INC., INTERMOLECULAR, INC.
    Inventors: Hanhong Chen, Sandra Malhotra, Wim Deweerd, Hiroyuki Ode
  • Publication number: 20130071986
    Abstract: A method for fabricating a dynamic random access memory (DRAM) capacitor stack is disclosed wherein the stack includes a first electrode, a dielectric layer, and a second electrode. The first electrode is formed from a conductive binary metal compound and the conductive binary metal compound is first etched and then annealed in a reducing atmosphere or an inert atmosphere to promote the formation of a desired crystal structure and to remove oxygen rich compounds. The binary metal compound may be a metal oxide. Etching the metal oxide (i.e. molybdenum oxide) may result in the removal of oxygen rich phases and the formation of a first electrode material (i.e. MoO2) with a rutile-phase crystal structure. This facilitates the formation of the rutile-phase crystal structure when TiO2 is used as the dielectric layer.
    Type: Application
    Filed: September 16, 2011
    Publication date: March 21, 2013
    Applicants: ELPIDA MEMORY, INC., INTERMOLECULAR, INC.
    Inventors: Wim Deweerd, Art Gevondyan, Hiroyuki Ode
  • Publication number: 20130052791
    Abstract: A metal oxide first electrode layer for a MIM DRAM capacitor is formed wherein the first and/or second electrode layers contain one or more dopants up to a total doping concentration that will not prevent the electrode layers from crystallizing during a subsequent anneal step. One or more of the dopants has a work function greater than about 5.0 eV. One or more of the dopants has a resistivity less than about 1000 ?? cm. Advantageously, the electrode layers are conductive molybdenum oxide.
    Type: Application
    Filed: August 29, 2011
    Publication date: February 28, 2013
    Applicants: ELPIDA MEMORY, INC., INTERMOLECULAR, INC.
    Inventors: Xiangxin Rui, Hiroyuki Ode
  • Publication number: 20130052790
    Abstract: A method for fabricating a DRAM capacitor stack is described wherein the dielectric material is a doped material formed from a first dopant in concert with a second dopant wherein the second dopant has a different physical size from the first dopant and the presence of the second dopant influences the solubility of the first dopant in the dielectric material.
    Type: Application
    Filed: August 29, 2011
    Publication date: February 28, 2013
    Applicants: ELPIDA MEMORY, INC., INTERMOLECULAR, INC.
    Inventors: Wim Deweerd, Hanhong Chen, Hiroyuki Ode
  • Publication number: 20130052792
    Abstract: A method for fabricating a DRAM capacitor stack is described wherein the dielectric material is a multi-layer stack formed from a highly-doped material combined with a lightly or non-doped material. The highly-doped material remains amorphous with a crystalline content of less than 30% after an annealing step. The lightly or non-doped material becomes crystalline with a crystalline content of equal to or greater than 30% after an annealing step. The dielectric multi-layer stack maintains a high k-value while minimizing the leakage current and the EOT value.
    Type: Application
    Filed: August 29, 2011
    Publication date: February 28, 2013
    Applicants: ELPIDA MEMORY, INC., INTERMOLECULAR, INC.
    Inventors: Sandra Malhotra, Wim Deweerd, Hanhong Chen, Xiangxin Rui, Hiroyuki Ode, Mitsuhiro Horikawa, Kenichi Koyanagi
  • Patent number: 8349696
    Abstract: A bilayer second electrode for a MIM DRAM capacitor is formed wherein the layer of the electrode that is in contact with the dielectric layer (i.e. bottom layer) has a composition that is resistant to oxidation during subsequent anneal steps and have rutile templating capability. Examples include SnO2 and RuO2. The capacitor stack including the bottom layer is subjected to a PMA treatment to reduce the oxygen vacancies in the dielectric layer and reduce the interface states at the dielectric/second electrode interface. The other component of the bilayer (i.e. top layer) is a high work function, high conductivity metal or conductive metal compound.
    Type: Grant
    Filed: August 1, 2011
    Date of Patent: January 8, 2013
    Assignee: Intermolecular, Inc.
    Inventors: Hanhong Chen, Hiroyuki Ode