Abstract: Integrated circuits and methods for fabricating integrated circuits are provided. In an embodiment, a semiconductor substrate includes a shallow trench isolation structure disposed therein. A gate electrode structure overlies semiconductor material of the semiconductor substrate. A first sidewall spacer is formed adjacent to the gate electrode structure, with a first surface of the shallow trench isolation structure exposed and spaced from the first sidewall spacer by a region of the semiconductor material. The first surface of the shallow trench isolation structure is masked with an isolation structure mask. The region of the semiconductor material is free from the isolation structure mask. A recess is etched in the region of the semiconductor material, with the isolation structure mask in place. A semiconductor material is epitaxially grown within the recess to form an epitaxially-grown semiconductor region adjacent to the gate electrode structure.

Abstract: Methods are provided for fabricating fin structures. The methods include: fabricating at least one fin structure, the at least one fin structure having a doped middle portion separating an upper portion from a lower portion, and the fabricating comprising: providing an isolation layer in contact with the lower portion of the at least one fin structure; forming a doping layer above the isolation layer and in contact with the at least one fin structure; and annealing the doping layer to diffuse dopants therefrom into the at least one fin structure to form the doped middle portion thereof, wherein the isolation layer inhibits diffusion of dopants from the doping layer into the lower portion of the at least one fin structure.

Abstract: A method includes forming a fin in a semiconductor substrate. A plurality of sacrificial gate structures are formed above the fin. A selected one of the sacrificial gate structures is removed to define a first opening that exposes a portion of the fin. An etch process is performed through the first opening on the exposed portion of the fin to define a first recess in the fin. The first recess is filled with a dielectric material to define a diffusion break in the fin. A device includes a fin defined in a substrate, a plurality of gates formed above the fin, a plurality of recesses filled with epitaxial material defined in the fin, and a diffusion break defined at least partially in the fin between two of the recesses filled with epitaxial material and extending above the fin.

Abstract: A method includes forming at least one fin in a semiconductor substrate. A placeholder gate structure is formed above the fin. The placeholder gate structure includes a placeholder material and a cap structure defined on a top surface of the placeholder material. The cap structure includes a first cap layer disposed above the placeholder material and a second cap layer disposed above the first cap layer. An oxidization process is performed on at least a portion of the second cap layer to form an oxidized region above a remaining portion of the second cap layer. A portion of the oxidized region is removed to expose the remaining portion. The remaining portion of the second cap layer is removed. The first cap layer is removed to expose the placeholder material. The placeholder material is replaced with a conductive material.

Abstract: Fin-type transistor fabrication methods and structures are provided having one or more nitrided conformal layers, to improve reliability of the semiconductor device. The method includes, for example, providing at least one material layer disposed, in part, conformally over a fin extending above a substrate, the material layer(s) including a gate dielectric layer; and performing a conformal nitridation process over an exposed surface of the material layer(s), the conformal nitridation process forming an exposed, conformal nitrided surface.

Abstract: A method includes forming a fin in a semiconductor substrate. A plurality of sacrificial gate structures are formed above the fin. A selected one of the sacrificial gate structures is removed to define a first opening that exposes a portion of the fin. An etch process is performed through the first opening on the exposed portion of the fin to define a first recess in the fin. The first recess is filled with a dielectric material to define a diffusion break in the fin. A device includes a fin defined in a substrate, a plurality of gates formed above the fin, a plurality of recesses filled with epitaxial material defined in the fin, and a diffusion break defined at least partially in the fin between two of the recesses filled with epitaxial material and extending above the fin.

Abstract: Semiconductor devices and fabrication methods are provided having an isolation feature within a fin structure which, for instance, facilitates isolating circuit elements supported by the fin structure. The fabrication method includes, for instance, providing an isolation material disposed, in part, within the fin structure, the isolation material being formed to include a T-shaped isolation region and a first portion extending into the fin structure, and a second portion disposed over the first portion and extending above the fin structure.

Abstract: A defect-free, relaxed semiconductor covering layer (e.g., epitaxial SiGe) over a semiconductor substrate (e.g., Si) is provided having a strain relaxation degree above about 80% and a non-zero threading dislocation density of less than about 100/cm2. A lattice mismatch exists between the substrate and the covering layer. The covering layer also has a non-zero thickness that may be less than about 0.5 microns. The strain relaxation degree and threading dislocation are achieved by exposing defects at or near a surface of an initial semiconductor layer on the substrate (i.e., exposing defects via selective etch and filling-in any voids created), planarizing the filled-in surface, and creating the covering layer (e.g., growing epitaxy) on the planarized, filled-in surface, which is also planarized.

Abstract: A method includes forming at least one fin in a semiconductor substrate. A placeholder gate structure is formed above the fin. The placeholder gate structure includes a placeholder material and a cap structure defined on a top surface of the placeholder material. The cap structure includes a first cap layer disposed above the placeholder material and a second cap layer disposed above the first cap layer. An oxidization process is performed on at least a portion of the second cap layer to form an oxidized region above a remaining portion of the second cap layer. A portion of the oxidized region is removed to expose the remaining portion. The remaining portion of the second cap layer is removed. The first cap layer is removed to expose the placeholder material. The placeholder material is replaced with a conductive material.

Abstract: A method includes forming a line feature above a substrate. Carbon-containing spacers are formed on sidewalls of the line feature. A first dielectric layer is formed above the carbon spacers and the line feature. The first dielectric layer is planarized to expose upper ends of the carbon-containing spacers. An ashing process is performed to remove the carbon-containing spacers and define air gaps adjacent the line feature. A cap layer is formed to seal the upper ends of the air gaps.

Abstract: In one aspect there is set forth herein an integrated circuit having a first plurality of field effect transistors and a second plurality of field effect transistor, wherein field effect transistors of the first plurality of field effect transistors each have a first gate stack and wherein field effect transistors of the second plurality of field effect transistors each have a second gate stack, the second gate stack being different from the first gate stack by having a metal layer common to the first gate stack and the second gate stack that includes a first thickness at the first gate stack and a second thickness at the second gate stack.

Abstract: Methods are provided for fabricating fin structures. The methods include: fabricating at least one fin structure, the at least one fin structure having a doped middle portion separating an upper portion from a lower portion, and the fabricating comprising: providing an isolation layer in contact with the lower portion of the at least one fin structure; forming a doping layer above the isolation layer and in contact with the at least one fin structure; and annealing the doping layer to diffuse dopants therefrom into the at least one fin structure to form the doped middle portion thereof, wherein the isolation layer inhibits diffusion of dopants from the doping layer into the lower portion of the at least one fin structure.

Abstract: Transistor structures and methods of fabricating transistor structures are provided. The methods include: fabricating a transistor structure at least partially within a substrate, the fabricating including: providing a cavity within the substrate; and forming a first portion and a second portion of the transistor structure at least partially within the cavity, the first portion being disposed at least partially between the substrate and the second portion, where the first portion inhibits diffusion of material from the second portion into the substrate. In one embodiment, the transistor structure is a field-effect transistor structure, and the first portion and the second portion include one of a source region or a drain region of the field-effect transistor structure. In another embodiment, the transistor structure is a bipolar junction transistor structure.

Abstract: Semiconductor devices and fabrication methods are provided having an isolation feature within a fin structure which, for instance, facilitates isolating circuit elements supported by the fin structure. The fabrication method includes, for instance, providing an isolation material disposed, in part, within the fin structure, the isolation material being formed to include a T-shaped isolation region and a first portion extending into the fin structure, and a second portion disposed over the first portion and extending above the fin structure.

Abstract: Fin-type transistor fabrication methods and structures are provided having one or more nitrided conformal layers, to improve reliability of the semiconductor device. The method includes, for example, providing at least one material layer disposed, in part, conformally over a fin extending above a substrate, the material layer(s) including a gate dielectric layer; and performing a conformal nitridation process over an exposed surface of the material layer(s), the conformal nitridation process forming an exposed, conformal nitrided surface.

Abstract: Methods are presented for facilitating fabrication of a semiconductor device, such as a gate-all-around nanowire field-effect transistor. The methods include, for instance: providing at least one stack structure including at least one layer or bump extending above the substrate structure; selectively oxidizing at least a portion of the at least one stack structure to form at least one nanowire extending within the stack structure(s) surrounded by oxidized material of the stack structure(s); and removing the oxidized material from the stack structure(s), exposing the nanowire(s). This selectively oxidizing may include oxidizing an upper portion of the substrate structure, such as an upper portion of one or more fins supporting the stack structure(s) to facilitate full 360° exposure of the nanowire(s). In one embodiment, the stack structure includes one or more diamond-shaped bumps or ridges.

Abstract: Methods are presented for facilitating fabrication of a semiconductor device, such as a gate-all-around nanowire field-effect transistor. The methods include, for instance: providing at least one stack structure including at least one layer or bump extending above the substrate structure; selectively oxidizing at least a portion of the at least one stack structure to form at least one nanowire extending within the stack structure(s) surrounded by oxidized material of the stack structure(s); and removing the oxidized material from the stack structure(s), exposing the nanowire(s). This selectively oxidizing may include oxidizing an upper portion of the substrate structure, such as an upper portion of one or more fins supporting the stack structure(s) to facilitate full 360° exposure of the nanowire(s). In one embodiment, the stack structure includes one or more diamond-shaped bumps or ridges.

Abstract: Semiconductor devices and methods for forming devices with ultraviolet curing. One method includes, for instance: obtaining a wafer; forming at least one mandrel; forming spacers adjacent to the at least one mandrel; performing an ultraviolet treatment to at least one set of spacers; and etching to form hard mask regions below at least the spacers. An intermediate semiconductor device includes, for instance: a substrate; a stop layer over the substrate; a first barrier layer over the stop layer; at least one first mandrel and at least one second mandrel on the first barrier layer; at least one first set of spacers positioned adjacent to the first mandrel; at least one second set of spacers positioned adjacent to the second mandrel; and a second barrier layer over the at least one first mandrel and the at least one first set of spacers.

Abstract: A semiconductor structure with mixed n-type and p-type non-planar transistors includes a residual overlapping mask bump on one or more of the dummy gates. A dielectric layer is created over the structure having a top surface above the residual bump, for example, using a blanket deposition and chemical-mechanical underpolish (i.e., stopping before exposing the gate cap). The residual bump is then transformed into a same material as the dielectric, either in its entirety and then removing the combined dielectric, or by removing the dielectric first and partly removing the residual bump, the remainder of which is then transformed and the dielectric removed. In either case, the structure is planarized for further processing.

Abstract: A semiconductor structure with mixed n-type and p-type non-planar transistors includes a residual overlapping mask bump on one or more of the dummy gates. A dielectric layer is created over the structure having a top surface above the residual bump, for example, using a blanket deposition and chemical-mechanical underpolish (i.e., stopping before exposing the gate cap). The residual bump is then transformed into a same material as the dielectric, either in its entirety and then removing the combined dielectric, or by removing the dielectric first and partly removing the residual bump, the remainder of which is then transformed and the dielectric removed. In either case, the structure is planarized for further processing.