Patents by Inventor John C. Arnold

John C. Arnold has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20200144491
    Abstract: Multilayered hardmask structures are provided which can prevent degradation of the performance of a magnetic tunnel junction (MTJ) structure. The multilayered hardmask structures include at least a halogen barrier hardmask layer and an upper hardmask layer. The halogen barrier hardmask layer can prevent halogen ions that are used to pattern the upper hardmask layer from diffusing into the MTJ structure.
    Type: Application
    Filed: December 18, 2019
    Publication date: May 7, 2020
    Inventors: Michael Rizzolo, Daniel C. Edelstein, Theodorus E. Standaert, Kisup Chung, Isabel C. Chu, John C. Arnold
  • Publication number: 20200111951
    Abstract: A method for fabricating a semiconductor device includes forming a first encapsulation layer along the device, including forming the first encapsulation layer along a memory device region associated with a memory device, forming an intermediate layer on the first encapsulation layer to enable etch endpoint detection and endpoint-based process control for encapsulation layer etch back, and forming a second encapsulation layer on the intermediate layer.
    Type: Application
    Filed: October 4, 2018
    Publication date: April 9, 2020
    Inventors: Ashim Dutta, Isabel Cristina Chu, Son Nguyen, Michael Rizzolo, John C. Arnold
  • Patent number: 10580652
    Abstract: Methods of forming fins include masking a region on a three-color hardmask fin pattern, leaving a fin of a first color exposed. The exposed fin of the first color is etched away with a selective etch that does not remove fins of a second color or a third color. The mask and all fins of a second color are etched away. Fins are etched into a fin base layer using the fins of the first color and the fins of the third color.
    Type: Grant
    Filed: August 8, 2018
    Date of Patent: March 3, 2020
    Assignee: Tessera, Inc.
    Inventors: John C. Arnold, Anuja E. DeSilva, Nelson M. Felix, Chi-Chun Liu, Yann A. M. Mignot, Stuart A. Sieg
  • Publication number: 20200066520
    Abstract: A wafer element with a tight-pitch formation is provided. The wafer element includes an alternating material hard mask comprising a repeating array of abutting first, second and third vertical elements. The first, second and third vertical elements are formed of first, second and third materials, respectively. The first material is selectively etchable with respect to the second and third materials, the second material is selectively etchable with respect to the first and third materials and the third material is selectively etchable with respect to the first and second materials.
    Type: Application
    Filed: August 22, 2018
    Publication date: February 27, 2020
    Inventors: JOHN C. ARNOLD, SEAN BURNS, NELSON FELIX, CHI-CHUN LIU, YANN MIGNOT, STUART A. SIEG
  • Publication number: 20190386210
    Abstract: Multilayered hardmask structures are provided which can prevent degradation of the performance of a magnetic tunnel junction (MTJ) structure. The multilayered hardmask structures include at least a halogen barrier hardmask layer and an upper hardmask layer. The halogen barrier hardmask layer can prevent halogen ions that are used to pattern the upper hardmask layer from diffusing into the MTJ structure.
    Type: Application
    Filed: June 13, 2018
    Publication date: December 19, 2019
    Inventors: Michael Rizzolo, Daniel C. Edelstein, Theodorus E. Standaert, Kisup Chung, Isabel C. Chu, John C. Arnold
  • Publication number: 20190348281
    Abstract: A device and a method for forming the device is contemplated. The device and method include patterning a hardmask formed over a substrate. The hardmask is modified by raising an annealing temperature of the hardmask from a first annealing temperature to a second annealing temperature using ion implantation. The hardmask is annealed with a laser beam using a process temperature between the first annealing temperature and the second annealing temperature.
    Type: Application
    Filed: May 9, 2018
    Publication date: November 14, 2019
    Inventors: Yongan Xu, Yann Mignot, John C. Arnold, Oleg Gluschenkov
  • Publication number: 20190164773
    Abstract: A method of forming field effect transistor (FET) circuits, and forming Integrated Circuit (IC) chips with the FET circuits. After forming gate sidewall spacers, filling with insulation and planarizing to the top of the sidewall spacers, self-aligned source/drain contacts are etched through the insulation and said gate dielectric layer to source/drain regions. A combination fluoroether/hydrofluoroether-hydrofluorocarbon (*FE-HFC) plasma etch etches the source/drain contacts self-aligned. The self-aligned contacts are filled with conductive material, and FETs are wired together into circuits, connecting to FETs through the self-aligned contacts.
    Type: Application
    Filed: November 28, 2017
    Publication date: May 30, 2019
    Applicant: International Business Machines Corporation
    Inventors: John C. Arnold, Robert L. Bruce, Sebastian U. Engelmann, Nathan P. Marchack, Hiroyuki Miyazoe, Jeffrey C. Shearer, Takefumi Suzuki
  • Patent number: 10304692
    Abstract: A method of forming field effect transistor (FET) circuits, and forming Integrated Circuit (IC) chips with the FET circuits. After forming gate sidewall spacers, filling with insulation and planarizing to the top of the sidewall spacers, self-aligned source/drain contacts are etched through the insulation and said gate dielectric layer to source/drain regions. A combination fluoroether/hydrofluoroether-hydrofluorocarbon (*FE-HFC) plasma etch etches the source/drain contacts self-aligned. The self-aligned contacts are filled with conductive material, and FETs are wired together into circuits, connecting to FETs through the self-aligned contacts.
    Type: Grant
    Filed: November 28, 2017
    Date of Patent: May 28, 2019
    Assignee: International Business Machines Corporation
    Inventors: John C. Arnold, Robert L. Bruce, Sebastian U. Engelmann, Nathan P. Marchack, Hiroyuki Miyazoe, Jeffrey C. Shearer, Takefumi Suzuki
  • Patent number: 10242872
    Abstract: A method for reworking a semiconductor device includes, in a pattern stack formed on an interlevel dielectric (ILD) layer, polishing the pattern stack to remove a top hardmask layer of the pattern stack. Each hardmask layer of the pattern stack is selectively wet etched to remaining layers of the pattern stack and the ILD layer. A reworked pattern stack is reformed on the ILD layer.
    Type: Grant
    Filed: March 21, 2017
    Date of Patent: March 26, 2019
    Assignee: International Business Machines Corporation
    Inventors: John C. Arnold, Prasad Bhosale, Donald F. Canaperi, Raghuveer R. Patlolla, Cornelius B. Peethala, Hosadurga Shobha, Theodorus E. Standaert
  • Publication number: 20180350600
    Abstract: Methods of forming fins include masking a region on a three-color hardmask fin pattern, leaving a fin of a first color exposed. The exposed fin of the first color is etched away with a selective etch that does not remove fins of a second color or a third color. The mask and all fins of a second color are etched away. Fins are etched into a fin base layer using the fins of the first color and the fins of the third color.
    Type: Application
    Filed: August 8, 2018
    Publication date: December 6, 2018
    Inventors: John C. Arnold, Anuja E. DeSilva, Nelson M. Felix, Chi-Chun Liu, Yann A.M. Mignot, Stuart A. Sieg
  • Patent number: 10103022
    Abstract: Methods of forming fins include forming mask fins on a protection layer over a seed layer. Seed layer fins are etched out of the seed layer. Self-assembled fins are formed by directed self-assembly on the seed layer fins. A three-color hardmask fin pattern that has hardmask fins of three mutually selectively etchable compositions is formed using the self-assembled fins as a mask. A region on the three-color hardmask fin pattern is masked, leaving one or more fins of a first color exposed. All exposed fins of the first color are etched away with a selective etch that does not remove fins of a second color or a third color. The mask and all fins of a second color are etched away. Fins are etched into the fin base layer by anisotropically etching around remaining fins of the first color and fins of the third color.
    Type: Grant
    Filed: March 20, 2017
    Date of Patent: October 16, 2018
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: John C. Arnold, Anuja E. DeSilva, Nelson M. Felix, Chi-Chun Liu, Yann A. M. Mignot, Stuart A. Sieg
  • Publication number: 20180277369
    Abstract: A method for reworking a semiconductor device includes, in a pattern stack formed on an interlevel dielectric (ILD) layer, polishing the pattern stack to remove a top hardmask layer of the pattern stack. Each hardmask layer of the pattern stack is selectively wet etched to remaining layers of the pattern stack and the ILD layer. A reworked pattern stack is reformed on the ILD layer.
    Type: Application
    Filed: March 21, 2017
    Publication date: September 27, 2018
    Inventors: John C. Arnold, Prasad Bhosale, Donald F. Canaperi, Raghuveer R. Patlolla, Cornelius B. Peethala, Hosadurga Shobha, Theodorus E. Standaert
  • Publication number: 20180269060
    Abstract: Methods of forming fins include forming mask fins on a protection layer over a seed layer. Seed layer fins are etched out of the seed layer. Self-assembled fins are formed by directed self-assembly on the seed layer fins. A three-color hardmask fin pattern that has hardmask fins of three mutually selectively etchable compositions is formed using the self-assembled fins as a mask. A region on the three-color hardmask fin pattern is masked, leaving one or more fins of a first color exposed. All exposed fins of the first color are etched away with a selective etch that does not remove fins of a second color or a third color. The mask and all fins of a second color are etched away. Fins are etched into the fin base layer by anisotropically etching around remaining fins of the first color and fins of the third color.
    Type: Application
    Filed: March 20, 2017
    Publication date: September 20, 2018
    Inventors: John C. Arnold, Anuja E. DeSilva, Nelson M. Felix, Chi-Chun Liu, Yann A.M. Mignot, Stuart A. Sieg
  • Patent number: 9373580
    Abstract: A first metallic hard mask layer over an interconnect-level dielectric layer is patterned with a line pattern. At least one dielectric material layer, a second metallic hard mask layer, a first organic planarization layer (OPL), and a first photoresist are applied above the first metallic hard mask layer. A first via pattern is transferred from the first photoresist layer into the second metallic hard mask layer. A second OPL and a second photoresist are applied and patterned with a second via pattern, which is transferred into the second metallic hard mask layer. A first composite pattern of the first and second via patterns is transferred into the at least one dielectric material layer. A second composite pattern that limits the first composite pattern with the areas of the openings in the first metallic hard mask layer is transferred into the interconnect-level dielectric layer.
    Type: Grant
    Filed: December 24, 2013
    Date of Patent: June 21, 2016
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: John C. Arnold, Sean D. Burns, Steven J. Holmes, David V. Horak, Muthumanickam Sankarapandian, Yunpeng Yin
  • Publication number: 20150221547
    Abstract: A stack of an interlevel dielectric (ILD) layer, a dielectric cap layer, and a metallic hard mask layer is formed on a substrate. The metallic hard mask layer can be patterned with a first pattern. A photoresist layer is formed over the metallic hard mask layer and is patterned with a second pattern. A combination of the first pattern and the second pattern is transferred into the ILD layer to form a dual damascene trench, which includes an undercut underneath the patterned dielectric cap layer. The metallic hard mask layer is removed and the dielectric cap layer is anisotropically etched to form faceted edges and removal of overhanging portions. A metallic material can be deposited into the dual damascene trench without formation of voids during a metal fill process.
    Type: Application
    Filed: February 4, 2014
    Publication date: August 6, 2015
    Applicants: STMICROELECTRONIC, INC., INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: John C. Arnold, Shyng-Tsong Chen, Yann Mignot, Muthumanickam Sankarapandian, Oscar van der Straten, Yunpeng Yin
  • Patent number: 8916337
    Abstract: A first metallic hard mask layer over an interconnect-level dielectric layer is patterned with a line pattern. At least one dielectric material layer, a second metallic hard mask layer, a first organic planarization layer (OPL), and a first photoresist are applied above the first metallic hard mask layer. A first via pattern is transferred from the first photoresist layer into the second metallic hard mask layer. A second OPL and a second photoresist are applied and patterned with a second via pattern, which is transferred into the second metallic hard mask layer. A first composite pattern of the first and second via patterns is transferred into the at least one dielectric material layer. A second composite pattern that limits the first composite pattern with the areas of the openings in the first metallic hard mask layer is transferred into the interconnect-level dielectric layer.
    Type: Grant
    Filed: February 22, 2012
    Date of Patent: December 23, 2014
    Assignee: International Business Machines Corporation
    Inventors: John C. Arnold, Sean D. Burns, Steven J. Holmes, David V. Horak, Muthumanickam Sankarapandian, Yunpeng Yin
  • Patent number: 8883649
    Abstract: An improved method of performing sidewall spacer imager transfer is presented. The method includes forming a set of sidewall spacers next to a plurality of mandrels, the set of sidewall spacers being directly on top of a hard-mask layer; transferring image of at least a portion of the set of sidewall spacers to the hard-mask layer to form a device pattern; and transferring the device pattern from the hard-mask layer to a substrate underneath the hard-mask layer.
    Type: Grant
    Filed: March 23, 2011
    Date of Patent: November 11, 2014
    Assignee: International Business Machines Corporation
    Inventors: Yunpeng Yin, John C. Arnold, Matthew E. Colburn, Sean D. Burns
  • Patent number: 8735283
    Abstract: A method for forming small dimension openings in the organic masking layer of tri-layer lithography. The method includes forming an organic polymer layer over a semiconductor substrate; forming a silicon containing antireflective coating on the organic polymer layer; forming a patterned photoresist layer on the antireflective coating, the patterned photoresist layer having an opening therein; performing a first reactive ion etch to transfer the pattern of the opening into the antireflective coating to form a trench in the antireflective coating, the organic polymer layer exposed in a bottom of the trench; and performing a second reactive ion etch to extend the trench into the organic polymer layer, the second reactive ion etch forming a polymer layer on sidewalls of the trench, the second reactive ion etch containing a species derived from a gaseous hydrocarbon.
    Type: Grant
    Filed: June 23, 2011
    Date of Patent: May 27, 2014
    Assignee: International Business Machines Corporation
    Inventors: John C. Arnold, Jennifer Schuler, Yunpeng Yin
  • Publication number: 20140110846
    Abstract: A first metallic hard mask layer over an interconnect-level dielectric layer is patterned with a line pattern. At least one dielectric material layer, a second metallic hard mask layer, a first organic planarization layer (OPL), and a first photoresist are applied above the first metallic hard mask layer. A first via pattern is transferred from the first photoresist layer into the second metallic hard mask layer. A second OPL and a second photoresist are applied and patterned with a second via pattern, which is transferred into the second metallic hard mask layer. A first composite pattern of the first and second via patterns is transferred into the at least one dielectric material layer. A second composite pattern that limits the first composite pattern with the areas of the openings in the first metallic hard mask layer is transferred into the interconnect-level dielectric layer.
    Type: Application
    Filed: December 24, 2013
    Publication date: April 24, 2014
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: John C. Arnold, Sean D. Burns, Steven J. Holmes, David V. Horak, Muthumanickam Sankarapandian, Yunpeng Yin
  • Patent number: 8586482
    Abstract: A method for formation of a fin field effect transistor (FinFET) device includes forming a mandrel mask on a metal hardmask layer of a film stack, the film stack including a silicon on insulator (SOI) layer located underneath the metal hardmask layer; forming a large feature (FX) mask on the metal hardmask layer; etching the mandrel mask and the FX mask simultaneously into the metal hardmask layer; etching the mandrel mask and the FX mask into the SOI layer using the etched metal hardmask layer as a mask.
    Type: Grant
    Filed: June 29, 2011
    Date of Patent: November 19, 2013
    Assignee: International Business Machines Corporation
    Inventors: John C. Arnold, Sivananda K. Kanakasabapathy, Stefan Schmitz, Yunpeng Yin