Abstract: The cross-sectional area of polysilicon lines is increased by selectively epitaxially growing an upper portion of the polysilicon line in the presence of a dielectric layer exposing the upper portion. Thus, a substantially T-shaped line is obtained, allowing a minimum bottom-CD while insuring a sufficient high conductivity.

Abstract: The present invention allows the manufacturing of field effect transistors with reduced thermal budget. A first amorphized region and a second amorphized region are formed in a substrate adjacent to the gate electrode by implanting ions of a non-doping element, the presence of which does not significantly alter the conductive properties of the substrate. The formation of the amorphized regions may be performed before or after the formation of a source region, a drain region, an extended source region and an extended drain region. The substrate is annealed to achieve solid phase epitaxial regrowth of the amorphized regions and to activate dopants in the source region, the drain region, the extended source region and the extended drain region.

Abstract: A method for improving the etch behavior of disposable features in the fabrication of a semiconductor device is disclosed. The semiconductor device comprises a bottom anti-reflective coating layer and/or a disposable sidewall spacer which are to be removed in a subsequent etch removal process. The bottom anti-reflective coating layer and/or the disposable sidewall spacer are irradiated by heavy inert ions to alter the structure of the irradiated features and to increase concurrently the etch rate of the employed materials, for example, silicon nitride or silicon reacted nitride.

Abstract: Test wafer consumption is a significant contributor to overall cost of manufacturing in semiconductor industry due to scrapping the test wafers after one monitoring of implantation parameters. This invention provides a method to reuse the same test wafer for monitoring the implantation parameters more than once. This method comprises the possibility of implanting the same implant species together with identical implanting and annealing conditions as well as of implanting a broad variety of implant species together with varying implanting and annealing conditions. Therefore, this invention helps to significantly reduce the number of test wafers consumed in the implant-area.

Abstract: A method is provided for forming polysilicon line structures, such as gate electrodes of field effect transistors, according to which oxide spacers are removed from the sidewalls of the poly gate lines before depositing the liner oxide. Accordingly, after formation of the final spacers, the polysilicon line sidewalls are no longer covered with spacer oxide but all silicide pre-cleans can clear the poly sidewalls completely which thus leads to improved silicidation conditions, resulting in gate lines exhibiting very low sheet resistivity.

Abstract: High-k dielectric spacer elements on the gate electrode of a field effects transistor in combination with an extension region that is formed by dopant diffusion from the high-k spacer elements into the underlying semiconductor region provides for an increased charge carrier density in the extension region. In this way, the limitation of the charge carrier density to approximately the solid solubility of dopants in the extension region may be overcome, thereby allowing extremely shallow extension regions without unduly compromising the transistor performance.

Abstract: A method for improving the etch behavior of sidewall spacers in the fabrication of a CMOS device is disclosed. The etch rate of the material of the sidewall spacers depends on the implantation conditions. Thus, the etch rates are different for N-type and P-type transistors. To remove the sidewall spacers properly, the etch rates are altered by an implantation of ions, thereby modifying the structure of the material of the sidewall spacers and increasing the etch rate of the material. The increased etch rate leads to a shorter process time in the spacer removal process. Thus, the surrounding regions are less affected by the removal process and the device reliability and performance is improved.

Abstract: In highly sophisticated MOS transistors including nickel silicide portions for reducing the silicon sheet resistance, nickel silicide stingers may lead to short circuits between the drain and source region and the channel region, thereby significantly lowering production yield. By substantially amorphizing corresponding portions of the source and drain regions, the creation of clustered point defects may effectively be avoided during curing implantation induced damage, wherein a main diffusion path for nickel during the nickel silicide formation is interrupted. Thus, nickel silicide stingers may be significantly reduced or even completely avoided.

Abstract: For aggressively scaled field effect transistors, nitrogen is incorporated into a base oxide layer, wherein, at an initial phase of a plasma nitridation process, the nitrogen ion density is maintained at a value so that incorporation of nitrogen into the channel region is minimized. Subsequently, when the thickness of the base oxide layer has increased, due to residual oxygen in the plasma ambient, the nitrogen ion density is increased, thereby increasing the nitridation rate. Preferably, the nitrogen ion density is controlled by varying the pressure of the plasma ambient. Moreover, a system is disclosed that allows control of the nitridation rate in response to an oxide layer thickness.

Abstract: The introduction of a barrier diffusion material, such as nitrogen, into a silicon-containing conductive region, for example the drain and source regions and the gate electrode of a field effect transistor, allows the formation of nickel silicide, which is substantially thermally stable up to temperatures of 500° C. Thus, the device performance may significantly improve as the sheet resistance of nickel silicide is significantly less than that of nickel disilicide.

Abstract: Polysilicon lines are formed, featuring an upper portion extending beyond the lower portion that defines the required CD. Accordingly, metal silicide layers of increased dimensions can be formed on the upper portion of the polysilicon lines so that the resulting gate structures exhibit a very low final sheet resistance. Moreover, in situ sidewall spacers are realized during the process for forming the polysilicon lines and without additional steps and/or costs.

Abstract: The cross-sectional area of polysilicon lines is increased by selectively epitaxially growing an upper portion of the polysilicon line in the presence of a dielectric layer exposing the upper portion. Thus, a substantially T-shaped line is obtained, allowing a minimum bottom-CD while insuring a sufficient high conductivity.

Abstract: A method of forming oxide layers of different thickness on a substrate is described, wherein the oxide layers preferably serve as gate insulation layers of field effect transistors. The method allows to form very thin, high quality oxide layers with a reduced number of masking steps compared to the conventional processing, wherein the thickness difference can be maintained within a range of some tenths of a nanometer. The method substantially eliminates any high temperature oxidations and is also compatible with most chemical vapor deposition techniques used for gate dielectric deposition in sophisticated semiconductor devices.

Abstract: A method of forming a dielectric layer that may be used as a dielectric separating a gate electrode from a channel region of a field effect transistor is provided which allows a high capacitive coupling while still maintaining a low leakage current level. This is achieved by introducing a dopant, for example nitrogen, that increases the resistance of the dielectric layer by means of low energy plasma irradiation, wherein an initial layer thickness is selected to substantially avoid penetration of the dopant into the underlying material. Subsequently, dielectric material is removed by an atomic layer etch to finally obtain the required design thickness.

Abstract: A semiconductor device comprises a field effect transistor and a passive capacitor, wherein the dielectric layer of the capacitor is comprised of a high-k material, whereas the gate insulation layer of the field effect transistor is formed of an ultra thin oxide layer or oxynitride layer so as to provide for superior carrier mobility at the interface between the gate insulation layer and the underlying channel region. Since carrier mobility in the capacitor is not of great importance, the high-k material allows the provision of high capacitance per unit area while featuring a thickness sufficient to effectively reduce leakage current.

Abstract: A field effect transistor comprises a gate insulation layer including an anisotropic dielectric. The orientation is selected such that a first permittivity parallel to the gate insulation layer is significantly less than a second permittivity perpendicular to the gate insulation layer.

Abstract: A method is provided for forming polysilicon line structures, such as gate electrodes of field effect transistors, according to which oxide spacers are removed from the sidewalls of the poly gate lines before depositing the liner oxide. Accordingly, after formation of the final spacers, the polysilicon line sidewalls are no longer covered with spacer oxide but all silicide pre-cleans can clear the poly sidewalls completely which thus leads to improved silicidation conditions, resulting in gate lines exhibiting very low sheet resistivity.

Abstract: A method of providing a thick thermal oxide in trench isolation is disclosed, wherein an additional polysilicon layer, blanket deposited in a chemical vapor deposition process, is employed. The polysilicon layer is subsequently, in a thermal oxidation process, transformed into a thick thermal liner oxide. Advantageously, forming the thick liner oxide by oxidation of the additional polysilicon layer reduces the formation of a “bird's beak” and, thus, reduces the introduction of mechanical stress into the semiconductor device. Due to the employment of a thick thermal liner oxide, the formation of divots is also minimized. Thus, the device stability and reliability is improved.

Abstract: The polysilicon gate electrode of a MOS transistor may be substantially completely converted into a metal silicide without sacrificing the drain and source junctions in that a thickness of the polysilicon layer, for forming the gate electrode, is targeted to be substantially converted into metal silicide in a subsequent silicidation process. The gate electrode, substantially comprised of metal silicide, offers high conductivity even at critical dimensions in the deep sub-micron range, while at the same time the effect of polysilicon gate depletion is significantly reduced. Manufacturing of the MOS transistor, having the substantially fully-converted metal silicide gate electrode, is essentially compatible with standard MOS process technology.

Abstract: The filling of sub-0.25 &mgr;m trenches with dielectric material may lead to the formation of a void. Typically, the void may be closed by oxidation. When the trench includes non-oxidizable sidewall portions, insufficient closure may result. Therefore, an oxidizable spacer layer is conformally deposited prior to depositing the bulk dielectric, so that the sidewalls of the trench may be oxidized along the entire depth of the trench, thereby allowing the complete closure of the void.