Abstract: In one embodiment, a protective layer is formed on the top surface of the gate electrode of a transistor device prior to the formation of low resistance metal silicide regions on the drain and source regions. The protective layer prevents the simultaneous formation of a metal silicide region on the gate electrode. Thereafter, a process layer is formed above the source/drain regions and the cover layer that is positioned above the gate electrode. Next, a surface of the process layer is planarized to expose the cover layer, and the cover layer is removed. Then, a metal silicide region is formed above the gate electrode by depositing a layer of refractory metal and performing at least one anneal process.

Abstract: A method is disclosed in which a lightly doped region in a semiconductor layer is obtained by diffusing dopant atoms of a first and second type into the underlying semiconductor layer. Preferably, the method is applied to the formation of lightly doped source and drain regions in a field effect transistor so as to obtain a required gradual dopant concentration transition from the general region to the drain and source regions for avoiding the hot carrier effect. Advantageously, a diffusion of the dopant atoms is initiated during an oxidizing step in which the thickness of the gate insulation layer is increased at the edge portions thereof.

Abstract: A method is disclosed in which a lightly doped region in a semiconductor layer is obtained by diffusing dopant atoms of a first and second type into the underlying semiconductor layer. Preferably, the method is applied to the formation of lightly doped source and drain regions in a field effect transistor so as to obtain a required gradual dopant concentration transition from the general region to the drain and source regions for avoiding the hot carrier effect. Advantageously, a diffusion of the dopant atoms is initiated during an oxidizing step in which the thickness of the gate insulation layer is increased at the edge portions thereof.

Abstract: A field effect transistor comprises a gate electrode contact of a highly conductive material that contacts the gate electrode and extends in the transistor width dimension at least along a portion of the channel. Thus, the gate resistance and the gate signal propagation time for a voltage applied to the gate contact is significantly reduced even for devices with an extremely down scaled gate length. Moreover, a method for fabricating the above FET is disclosed.

Abstract: Test wafer consumption is a significant contributor to overall cost of manufacturing in semiconductor industry due to scrapping the test wafers after one monitoring of implantation parameters. This invention provides a method to reuse the same test wafer for monitoring the implantation parameters more than once. This method comprises the possibility of implanting the same implant species together with identical implanting and annealing conditions as well as of implanting a broad variety of implant species together with varying implanting and annealing conditions. Therefore, this invention helps to significantly reduce the number of test wafers consumed in the implant-area.

Abstract: In manufacturing a semiconductor device, an etch stop layer is formed on a cobalt silicide layer during a heat treatment when the cobalt and silicon are transformed in a low resistance phase of cobalt silicide. During a predefined time period, oxygen is added to an inert gas ambient and leads to the formation of silicon oxide on the cobalt silicide. Thus, the present invention avoids a deposition step which would otherwise be necessary for forming the silicon oxide layer on top of the cobalt suicide.

Abstract: A transistor formed on a substrate comprises a gate electrode having a lateral extension at the foot of the gate electrode that is less than the average lateral extension of the gate electrode. The increased cross-section of the gate electrode compared to the rectangular cross-sectional shape of a prior art device provides for a significantly reduced gate resistance while the effective gate length, i.e., the lateral extension of the gate electrode at its foot, may be scaled down to a size of 100 nm and beyond. Moreover, a method for forming the field effect transistor described above is disclosed.

Abstract: A transistor device is disclosed, having an insulating material disposed between the gate electrode and the drain and source lines, wherein the dielectric constant of the insulating material is 3.5 or less. Accordingly, the capacitance between the gate electrode and the drain and source lines can be reduced, thereby improving signal performance of the field effect transistor with decreased cross talk noise.

Abstract: A method is disclosed in which a lightly doped region in a semiconductor layer is obtained by diffusing dopant atoms of a first and second type into the underlying semiconductor layer. Preferably, the method is applied to the formation of lightly doped source and drain regions in a field effect transistor so as to obtain a required gradual dopant concentration transition from the general region to the drain and source regions for avoiding the hot carrier effect. Advantageously, a diffusion of the dopant atoms is initiated during an oxidizing step in which the thickness of the gate insulation layer is increased at the edge portions thereof.

Abstract: A method for forming ultra shallow junctions in a semiconductor wafer uses disposable spacers and a silicon cap layer to achieve ultra-low low silicon consumption during a salicide formation process. A refractory metal layer, such as a cobalt layer, is deposited over the gate and source/drain junctions of a semiconductor device. Silicon nitride disposable spacers are formed over the metal layer in the region of the sidewall spacers previously formed on the sidewalls of the gate. A silicon cap layer is deposited over the metal layer and the disposable spacers. Rapid thermal annealing is performed to form the high-ohmic phase of the salicide, with the disposable spacers preventing interaction and between the cobalt and the silicon in the area between the gate and the source/drain junctions along the sidewall spacers. The silicon cap layer provides a source of silicon for consumption during the first phase of salicide formation, reducing the amount of silicon of the source/drain junctions that is consumed.

Abstract: High integrity cobalt silicide contacts are formed with shallow source/drain junctions. Embodiments include depositing a layer of cobalt on a substrate above intended source/drain regions, followed by silicidation and diffusing impurities from a doped film during or after silicidation in an environment which discourages out-diffusion of the impurities to the environment. The resulting source/drain junctions are self-aligned to the cobalt silicide/silicon substrate interface, thereby preventing junction leakage while advantageously enabling forming the cobalt silicide contacts at optimum thickness to avoid parasitic series resistances. The formation of self-aligned source/drain junctions to the cobalt silicide/silicon substrate interface facilitates reliable device scaling, while the avoidance of unwanted diffusion of impurities to the environment assures adequate doping of the source/drain regions.

Abstract: This invention provides methods of forming a field-effect transistor in an integrated circuit using self-aligning technology on the basis of a sidewall spacer masking procedure, both for defining the device isolation features and the source and drain regions. The active region is defined after patterning the gate electrode by means of deposition and etch processes instead of overlay alignment technique. Thus, the present invention enables an increase of the integration density of semiconductor devices, a minimization of the parasitic capacitances in field-effect transistor devices, and a quicker manufacturing process.

Abstract: This invention provides methods of forming a field-effect transistor in an integrated circuit using self-aligning technology on the basis of a gate electrode and sidewall spacer masking procedure both for forming the device isolation features and the source and drain regions. This invention enables an increase of the integration-density of semiconductor devices, a minimization of the parasitic capacitances in field-effect transistor devices, and a quicker manufacturing process.

Abstract: A method is provided for fabricating a semiconductor device on a structure, the method including forming a dielectric layer adjacent a gate conductor of the semiconductor device and above an LDD region of the structure and forming a first dielectric spacer adjacent a first portion of the dielectric layer adjacent the gate conductor and above a second portion of the dielectric layer above the LDD region. The method also includes introducing a dopant into a source/drain region of the structure and removing a third portion of the dielectric layer above the gate conductor, the second portion of the dielectric layer above the LDD region, and the first dielectric spacer. In addition, the method includes forming a first conductive layer above the gate conductor, adjacent the first portion of the dielectric layer and above the LDD region, and saliciding the first conductive layer above the gate conductor and above the LDD region to form a salicided first conductive layer.

Abstract: A transistor having a gate insulation layer whose peripheral portion has an increased thickness and a method of fabricating these transistor devices is disclosed. The peripheral portions with increased thickness of the gate insulation layer significantly reduce the injection of charge carriers into the gate insulation layer. Accordingly, the transistors described in the present application exhibit an improved long-time reliability. In addition, the lateral penetration of ions beneath the gate insulation layer for forming the lightly-doped drain and/or the lightly doped source is increased since the implantation may be performed at a tilt angle with respect to the perpendicular direction which is the conventionally used direction of the implantation step.

Abstract: In one illustrative embodiment, the present invention is directed to forming a masking layer (104) above a semiconducting substrate (102), forming an opening (105) in the masking layer (104), forming sidewall spacers (109) that define an exposed surface of said substrate lying between the sidewall spacers (109), and forming a layer of gate dielectric material (108) on the exposed surface of the substrate. The method further comprises forming a layer of polysilicon in the opening (105) and on the gate dielectric layer (108), removing portions of the polysilicon layer lying outside the opening (105) to define a gate electrode (111), forming a layer of refractory metal above the gate electrode (111), converting at least some of the refractory metal layer to a metal silicide region (112) above the gate electrode (111), and removing the masking layer (104).

Abstract: The present invention is directed to a semiconductor device (100) having enhanced electrical performance characteristics, and a method of making such a device. In one illustrative embodiment, the semiconductor device (100) is comprised of a polysilicon gate electrode (104) positioned above a gate insulation layer (105), a plurality of source/drain regions (109) formed in a semiconducting substrate (101), a first metal silicide region (111A) positioned above the gate electrode (104), a second metal silicide region (107) positioned above each of the source/drain regions (109), wherein the first metal silicide region (111A) is approximately 2-10 times thicker than each of the second metal silicide regions (107).

Abstract: A semiconductor device and a method of fabricating the same is provided, wherein the semiconductor device exhibits a lower gate delay time when compared to that of a conventional semiconductor device. The reduction of gate delay time is achieved by providing a conductive layer enclosing the gate electrode so as to significantly increase the surface portion of the gate electrode having a low electric resistance. For example, providing a substantially inverted U-shaped silicide layer enclosing the gate electrode leads to a decrease in the electrical resistance of about 67% with a given aspect ratio of about 1. Moreover, reducing the gate length, i.e., increasing the aspect ratio of the gate electrode results in a nearly complete independence of the gate resistance from the gate length.

Abstract: A transistor having source and drain regions which include lower-bandgap portions and a method for making the same are provided. A gate conductor is formed over a gate dielectric on a semiconductor substrate. The gate conductor is covered on all sides with oxide or another dielectric for protection during subsequent processing. Anisotropic etching is used to form shallow trenches in the substrate on either side of the gate conductor. The trenches are bounded by the dielectric-coated gate conductor and by dielectric isolation regions, or by an adjacent gate conductor in the case of non-isolated transistors. A selective epitaxy technique may then be used to grow a layer within each trench of a material having a bandgap lower than that of the semiconductor substrate. The lower-bandgap material is preferably grown only on the exposed semiconductor surfaces in the trenches, and not on the surrounding dielectric regions.

Abstract: A method for forming ultra shallow junctions in a semiconductor wafer with reduced junction leakage arising from a silicidation process due to grain boundary induced stress induced junction spiking amorphizes the metal layer prior to annealing during silicidation. After the gate and source/drain junctions are formed in a semiconductor device, dopant or non-dopant material is implanted into the anamorphous metal layer that has been previously deposited over the gate and source/drain junctions. The ion implantation is performed at an energy level sufficient to amorphize the metal (e.g. cobalt), and substantially eliminate grain boundaries in the metal and release grain boundary induced stress. This prevents grain boundary stress induced diffusion of the metal during the first phase of the silicidation process, where the metal is the diffusing species. The silicide regions that are formed during subsequent annealing steps therefore do not exhibit junction spikes.