Patents by Inventor Kenji Furuta
Kenji Furuta has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20160376473Abstract: A pressure-sensitive adhesive sheet includes a pressure-sensitive adhesive layer and a base including a metal layer and a resin layer, and a product of an initial elastic modulus of the base and a total thickness of the base is 3000 N/mm or less, and a separation distance is 2 mm or less, the separation distance is measured with a peel test with a constant load as follows: a test piece of the pressure-sensitive adhesive sheet having a 10 mm width and a 100 mm length is attached to a surface of a stainless steel test plate and then, the test plate is left stand at a temperature of 23° C. for twenty four hours and then, a load of 100 gf is applied to one end of a length dimension of the test piece vertical to the surface of the test plate and a separation distance of the test piece is measured after one hour.Type: ApplicationFiled: June 17, 2016Publication date: December 29, 2016Applicant: NITTO DENKO CORPORATIONInventors: Kenji FURUTA, Yoshio TERADA, Kota NAKAO, Akira HIRAO, Ryo MORIOKA
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Patent number: 9478465Abstract: A method of processing a wafer having a device area where a plurality of devices are formed and a peripheral marginal area surrounding the device area on the front side of the wafer is disclosed. The devices are formed in regions defined by division lines. Each device has a plurality of bump electrodes on the front side. A first laser beam is applied through dicing tape from the back side along the boundary between the device area and the peripheral marginal area, with the focal point of the first laser beam set inside the wafer, thereby forming an annular modified layer inside the wafer. A second laser beam is applied through the dicing tape from the back side along each division line with the focal point of the second laser beam set inside the wafer, thereby forming a modified layer inside the wafer along each division line.Type: GrantFiled: October 8, 2015Date of Patent: October 25, 2016Assignee: Disco CorporationInventors: Yohei Yamashita, Kenji Furuta, Yihui Lee
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Publication number: 20160265140Abstract: In order to correct warpage resulting from the formation of a multilayer film, provided are a single crystal substrate which includes a heat-denatured layer provided in one of two regions including a first region and a second region obtained by bisecting the single crystal substrate in a thickness direction thereof, and which is warped convexly toward a side of a surface of the region provided with the heat-denatured layer, a manufacturing method for the single crystal substrate, a manufacturing method for a single crystal substrate with a multilayer film using the single crystal substrate, and an element manufacturing method using the manufacturing method for a single crystal substrate with a multilayer film.Type: ApplicationFiled: May 25, 2016Publication date: September 15, 2016Inventors: Hideo AIDA, Natsuko AOTA, Hitoshi HOSHINO, Kenji FURUTA, Tomosaburo HAMAMOTO, Keiji HONJO
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Publication number: 20160208142Abstract: A pressure-sensitive adhesive sheet according to the present invention includes a pressure-sensitive adhesive layer including an acrylic polymer, and a release liner including a release layer made of a silicone release agent, the release layer being applied on the pressure-sensitive adhesive layer. The acrylic polymer includes at least one alkyl(meth)acrylate whose alkyl group being a linear or branched chain alkyl group with a carbon number of 1 to 18 as a monomer unit, and an amount of siloxane gas generated in a unit area of the pressure-sensitive adhesive layer where the release liner is removed is less than 20.0 ng/cm2 after heating at 120° C. for ten minutes.Type: ApplicationFiled: January 6, 2016Publication date: July 21, 2016Applicant: NITTO DENKO CORPORATIONInventors: Kenji FURUTA, Yoshio TERADA, Kota NAKAO
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Publication number: 20160163597Abstract: A wafer processing method for dividing a wafer into individual device chips along division lines is disclosed. The wafer processing method includes a back grinding step of grinding the back side of the wafer in the condition where a protective tape is attached to the front side of the wafer, thereby reducing the thickness of the wafer to a predetermined thickness, and a reinforcing insulation seal mounting step of mounting a reinforcing insulation seal capable of transmitting infrared light on the back side of the wafer. The wafer processing method further includes a modified layer forming step of applying a laser beam along each division line to thereby form a modified layer inside the wafer along each division line and a wafer dividing step of applying an external force to the wafer to thereby divide the wafer into the individual device chips along each division line.Type: ApplicationFiled: December 8, 2015Publication date: June 9, 2016Inventors: Yohei Yamashita, Kenji Furuta, Yihui Lee
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Publication number: 20160152872Abstract: A thermally-conductive pressure-sensitive adhesive sheet according to the present invention includes a pressure-sensitive adhesive layer containing thermally-conductive particles. One side of the sheet is an adhesive face, and the other side is a non-adhesive face. The thermally-conductive pressure-sensitive adhesive sheet may include a non-adhesive layer on or over only one side of the pressure-sensitive adhesive layer. In this case, the ratio of the thickness of the non-adhesive layer to the thickness of the pressure-sensitive adhesive layer is preferably 0.04 to 0.6. The thermally-conductive pressure sensitive adhesive sheet preferably has a thermal resistance of 6 K·cm2/W or less. The thermally-conductive pressure sensitive adhesive sheet preferably has a total thickness of 50 to 500 ?m.Type: ApplicationFiled: May 29, 2014Publication date: June 2, 2016Applicant: NITTO DENKO CORPORATIONInventors: Kenji FURUTA, Yoshio TERADA
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Publication number: 20160104643Abstract: A method of processing a wafer having a device area where a plurality of devices are formed and a peripheral marginal area surrounding the device area on the front side of the wafer is disclosed. The devices are formed in regions defined by division lines. Each device has a plurality of bump electrodes on the front side. A first laser beam is applied through dicing tape from the back side along the boundary between the device area and the peripheral marginal area, with the focal point of the first laser beam set inside the wafer, thereby forming an annular modified layer inside the wafer. A second laser beam is applied through the dicing tape from the back side along each division line with the focal point of the second laser beam set inside the wafer, thereby forming a modified layer inside the wafer along each division line.Type: ApplicationFiled: October 8, 2015Publication date: April 14, 2016Inventors: Yohei Yamashita, Kenji Furuta, Yihui Lee
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Publication number: 20150299531Abstract: A pressure-sensitive adhesive material contains a monomer and/or a polymer and 55 mass % or more of thermally conductive particles. The thermally conductive particles contain first thermally conductive particles having a particle size of primary particle based on volume of less than 10 ?m and having a first particle size distribution and second thermally conductive particles having a particle size of primary particle based on volume of 10 ?m or more and having a second particle size distribution. The first thermally conductive particles are contained in the thermally conductive particles at a ratio of 10 to 80 mass %. The second thermally conductive particles are contained in the thermally conductive particles at a ratio of 20 to 90 mass %.Type: ApplicationFiled: January 31, 2013Publication date: October 22, 2015Applicant: NITTO DENKO CORPORATIONInventors: Midori TOJO, Yoshio TERADA, Kenji FURUTA
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Patent number: 9093519Abstract: In a wafer processing method, the back side of the wafer is ground to reduce the thickness of the wafer to a predetermined thickness. A modified layer is formed by applying a laser beam to the wafer from the back side of the wafer along each division line with the focal point of the laser beam set inside the wafer. The wafer is mounted on a reinforcing sheet having an insulating function on the back side of the wafer and a dicing tape is attached to the reinforcing sheet. The peripheral portion of the dicing tape is supported by an annular frame. The wafer is heated, which also heats the reinforcing sheet, thereby hardening the reinforcing sheet. An external force is applied to the wafer to divide the wafer into individual devices along each division line and to also break the reinforcing sheet along the individual devices.Type: GrantFiled: October 1, 2014Date of Patent: July 28, 2015Assignee: Disco CorporationInventors: Yohei Yamashita, Kenji Furuta, Yoshiaki Yodo
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Patent number: 9025279Abstract: A pressure-sensitive adhesive sheet according to the present invention includes a base including a metal layer, a first plastic film layer A, and a second plastic film layer B and a pressure-sensitive adhesive layer on a surface of the second plastic film B. The metal layer is positioned between the first plastic film layer A and the second plastic film layer B. The metal layer has a thickness of 2 ?m to 15 ?m. A total of a thickness Ta of the first plastic film layer A and a thickness Tb of the second plastic film layer B is within a range of 25 ?m to 70 ?m.Type: GrantFiled: February 20, 2014Date of Patent: May 5, 2015Assignee: Nitto Denko CorporationInventors: Kenji Furuta, Rie Nakahira, Yoshihisa Furuta, Koichi Ikeda
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Patent number: 9018080Abstract: A wafer processing method of dividing a wafer along a plurality of crossing streets formed on the wafer to obtain individual chips. The wafer processing method includes a modified layer forming step of applying a laser beam having a transmission wavelength to the wafer along each street to thereby form a modified layer inside the wafer and a dividing step of applying an external force to the wafer to thereby divide the wafer into the individual chips along each street with the modified layer functioning as a division start point. In the modified layer forming step, the modified layer is formed at each intersection of the crossing streets at a height where cracking can be avoided on the corner edges of each chip obtained by dividing the wafer.Type: GrantFiled: September 30, 2013Date of Patent: April 28, 2015Assignee: Disco CorporationInventor: Kenji Furuta
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Publication number: 20150099346Abstract: In a wafer processing method, the back side of the wafer is ground to reduce the thickness of the wafer to a predetermined thickness. A modified layer is formed by applying a laser beam to the wafer from the back side of the wafer along each division line with the focal point of the laser beam set inside the wafer. The wafer is mounted on a reinforcing sheet having an insulating function on the back side of the wafer and a dicing tape is attached to the reinforcing sheet. The peripheral portion of the dicing tape is supported by an annular frame. The wafer is heated, which also heats the reinforcing sheet, thereby hardening the reinforcing sheet. An external force is applied to the wafer to divide the wafer into individual devices along each division line and to also break the reinforcing sheet along the individual devices.Type: ApplicationFiled: October 1, 2014Publication date: April 9, 2015Inventors: Yohei Yamashita, Kenji Furuta, Yoshiaki Yodo
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Patent number: 8865334Abstract: An object is to, in a battery pack device in which battery cells are lined up, provide a thermally conductive member that can reduce the risk of heat being conducted to an adjacent battery cell in order to make the cooling property of each battery cell uniform, and a battery pack device using this thermally conductive member. Provided is a thermally conductive member arranged between battery cells when assembling the battery cells into a battery pack, wherein the thermally conductive member includes thermally conductive layers each having a thermal conductivity of 0.5 W/mK or more provided respectively on both sides of a backing layer having a thermal conductivity of less than 0.5 W/mK. Especially, it is preferred that a resin member forming the backing layer has a flexural modulus of 1 GPa or more.Type: GrantFiled: July 17, 2013Date of Patent: October 21, 2014Assignee: Nitto Denko CorporationInventors: Yoshio Terada, Akira Shouji, Kouki Tomioka, Kenji Furuta, Midori Tojo, Kazunori Hayashi, Shoujirou Moriki
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Patent number: 8822058Abstract: An object is to, in a battery pack device in which battery cells are lined up, provide a thermally conductive member that can reduce the risk of heat being conducted to an adjacent battery cell in order to make the cooling property of each battery cell uniform, and a battery pack device using this thermally conductive member. Provided is a thermally conductive member arranged between battery cells when assembling the battery cells into a battery pack, wherein the thermally conductive member includes thermally conductive layers each having a thermal conductivity of 0.5 W/mK or more provided respectively on both sides of a backing layer having a thermal conductivity of less than 0.5 W/mK. Especially, it is preferred that a resin member forming the backing layer has a flexural modulus of 1 GPa or more.Type: GrantFiled: July 17, 2013Date of Patent: September 2, 2014Assignee: Nitto Denko CorporationInventors: Yoshio Terada, Akira Shouji, Kouki Tomioka, Kenji Furuta, Midori Tojo, Kazunori Hayashi, Shoujirou Moriki
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Publication number: 20140240869Abstract: A pressure-sensitive adhesive sheet according to the present invention includes a base including a metal layer, a first plastic film layer A, and a second plastic film layer B and a pressure-sensitive adhesive layer on a surface of the second plastic film B. The metal layer is positioned between the first plastic film layer A and the second plastic film layer B. The metal layer has a thickness of 2 ?m to 15 ?m. A total of a thickness Ta of the first plastic film layer A and a thickness Tb of the second plastic film layer B is within a range of 25 ?m to 70 ?m.Type: ApplicationFiled: February 20, 2014Publication date: August 28, 2014Applicant: NITTO DENKO CORPORATIONInventors: Kenji FURUTA, Rie NAKAHIRA, Yoshihisa FURUTA, Koichi IKEDA
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Publication number: 20140094019Abstract: A wafer processing method of dividing a wafer along a plurality of crossing streets formed on the wafer to obtain individual chips. The wafer processing method includes a modified layer forming step of applying a laser beam having a transmission wavelength to the wafer along each street to thereby form a modified layer inside the wafer and a dividing step of applying an external force to the wafer to thereby divide the wafer into the individual chips along each street with the modified layer functioning as a division start point. In the modified layer forming step, the modified layer is formed at each intersection of the crossing streets at a height where cracking can be avoided on the corner edges of each chip obtained by dividing the wafer.Type: ApplicationFiled: September 30, 2013Publication date: April 3, 2014Applicant: Disco CorporationInventor: Kenji Furuta
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Patent number: 8685839Abstract: In a semiconductor wafer with a supporting tape attached to the back side of the wafer, a coating member having a refractive index close to that of the supporting tape is formed on a pear-skin surface of the supporting tape to thereby planarize the pear-skin surface. Thereafter, a pulsed laser beam is applied from the upper side of the coating member to the semiconductor wafer in the condition where the focal point of the pulsed laser beam is set at a predetermined depth in the semiconductor wafer. Accordingly, the pulsed laser beam can be sufficiently focused inside the semiconductor wafer to thereby well form a modified layer inside the semiconductor wafer.Type: GrantFiled: October 5, 2011Date of Patent: April 1, 2014Assignee: Disco CorporationInventor: Kenji Furuta
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Publication number: 20140037924Abstract: A flame-retardant thermally-conductive pressure-sensitive adhesive sheet includes a substrate and a flame-retardant thermally-conductive pressure-sensitive adhesive layer provided on at least one surface of the substrate. The substrate includes a polyester film and the thickness of the polyester film is 10 to 40 ?m, and the thermal resistance of the flame-retardant thermally-conductive pressure-sensitive adhesive sheet is 10 cm2·K/W or less.Type: ApplicationFiled: February 21, 2012Publication date: February 6, 2014Applicant: NITTO DENKO CORPORATIONInventors: Kenji Furuta, Yoshio Terada, Midori Tojo, Koichi Nakamura
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Publication number: 20140004342Abstract: A flame-retardant thermally-conductive pressure-sensitive adhesive sheet includes a flame-retardant thermally-conductive pressure-sensitive adhesive layer containing at least: (a) an acrylic polymer prepared by copolymerizing a monomer component containing an alkyl(meth)acrylate as a main component, containing a polar group-containing monomer, and not substantially containing a carboxyl group-containing monomer and (b) a hydrated metal compound.Type: ApplicationFiled: January 31, 2012Publication date: January 2, 2014Applicant: Nitto Denko CorporationInventors: Midori Tojo, Yusuke Nakayama, Yoshio Terada, Kenji Furuta
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Patent number: 8597812Abstract: An object is to, in a battery pack device in which battery cells are lined up, provide a thermally conductive member that can reduce the risk of heat being conducted to an adjacent battery cell in order to make the cooling property of each battery cell uniform, and a battery pack device using this thermally conductive member. Provided is a thermally conductive member arranged between battery cells when assembling the battery cells into a battery pack, wherein the thermally conductive member includes thermally conductive layers each having a thermal conductivity of 0.5 W/mK or more provided respectively on both sides of a backing layer having a thermal conductivity of less than 0.5 W/mK. Especially, it is preferred that a resin member forming the backing layer has a flexural modulus of 1 GPa or more.Type: GrantFiled: September 29, 2010Date of Patent: December 3, 2013Assignee: Nitto Denko CorporationInventors: Yoshio Terada, Akira Shouji, Kouki Tomioka, Kenji Furuta, Midori Tojo, Kazunori Hayashi, Shoujirou Moriki