Patents by Inventor Kenneth S. Collins

Kenneth S. Collins has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20130206594
    Abstract: Correction of skew in plasma etch rate distribution is performed by tilting the overhead RF source power applicator about a tilt axis whose angle is determined from skew in processing data. Complete freedom of movement is provided by incorporating exactly three axial motion servos supporting a floating plate from which the overhead RF source power applicator is suspended.
    Type: Application
    Filed: March 4, 2013
    Publication date: August 15, 2013
    Inventors: Kenneth S. Collins, Andrew Nguyen, Martin Jeffrey Salinas, Imad Yousif, Ming Xu
  • Patent number: 8496756
    Abstract: Methods for processing substrates in twin chamber processing systems having first and second process chambers and shared processing resources are provided herein. In some embodiments, a method may include flowing a process gas from a shared gas panel to a processing volume of the first process chamber and to a processing volume of the second process chamber; forming a first plasma in the first processing volume to process the first substrate and a second plasma to process the second substrate; monitoring the first processing volume and the second processing volume to determine if a process endpoint is reached in either volume; and either terminating the first and second plasma simultaneously when a first endpoint is reached; or terminating the first plasma when a first endpoint is reached in the first processing volume while continuing to provide the second plasma in the second processing volume until a second endpoint is reached.
    Type: Grant
    Filed: October 29, 2010
    Date of Patent: July 30, 2013
    Assignee: Applied Materials, Inc.
    Inventors: James P. Cruse, Dermot Cantwell, Ming Xu, Charles Hardy, Benjamin Schwarz, Kenneth S. Collins, Andrew Nguyen, Zhifeng Sui, Evans Lee
  • Publication number: 20130098873
    Abstract: A plasma reactor has a main chamber for processing a workpiece in a processing region bounded between an overhead ceiling and a workpiece support surface, the reactor having an overhead electron beam source that produces an electron beam flowing into the processing region through the ceiling of the main chamber.
    Type: Application
    Filed: August 27, 2012
    Publication date: April 25, 2013
    Applicant: Applied Materials, Inc.
    Inventors: Kartik Ramaswamy, Kallol Bera, Kenneth S. Collins, Shahid Rauf
  • Publication number: 20130098872
    Abstract: An array of electron beam sources surrounding a processing region of a plasma reactor is periodically switched to change electron beam propagation direction and remove or reduce non-uniformities.
    Type: Application
    Filed: August 27, 2012
    Publication date: April 25, 2013
    Applicant: Applied Materials, Inc.
    Inventors: Leonid Dorf, Shahid Rauf, Kenneth S. Collins, Nipun Misra, James D. Carducci, Gary Leray, Kartik Ramaswamy
  • Publication number: 20130098553
    Abstract: A plasma reactor that generates plasma in a workplace processing chamber by an electron beam, has an electron beam source chamber with a wall opposite to the electron beam propagation direction, the wall being profiled to compensate for a non-uniformity in electron beam density distribution.
    Type: Application
    Filed: August 27, 2012
    Publication date: April 25, 2013
    Applicant: Applied Materials, Inc.
    Inventors: Kallol Bera, Kenneth S. Collins, Shahid Rauf, Leonid Dorf
  • Publication number: 20130098882
    Abstract: A plasma reactor that generates plasma in a workpiece processing chamber by an electron beam, has an electron beam source and segmented beam dump that is profiled to promote uniformity in the electron beam-produced plasma.
    Type: Application
    Filed: August 27, 2012
    Publication date: April 25, 2013
    Applicant: Applied Materials, Inc.
    Inventors: Leonid Dorf, Shahid Rauf, Kenneth S. Collins, Nipun Misra, James D. Carducci, Gary Leray, Kartik Ramaswamy
  • Publication number: 20130098883
    Abstract: A plasma reactor employs an e-beam source to generate plasma, and the e-beam source has a configurable magnetic shield.
    Type: Application
    Filed: August 27, 2012
    Publication date: April 25, 2013
    Applicant: Applied Materials, Inc.
    Inventors: Kallol Bera, Shahid Rauf, Leonid Dorf, Kenneth S. Collins, Ajit Balakrishna, Gary Leray
  • Publication number: 20130098551
    Abstract: A plasma reactor that generates plasma in workpiece processing chamber by a electron beam, has an electron beam source chamber and an array of plasma sources facing the electron beam source chamber for affecting plasma electron density in different portions of the processing chamber. In another embodiment, an array of separately controlled electron beam source chambers is provided.
    Type: Application
    Filed: August 27, 2012
    Publication date: April 25, 2013
    Applicant: Applied Materials, Inc.
    Inventors: Leonid Dorf, Shahid Rauf, Kenneth S. Collins, Nipun Misra, James D. Carducci, Gary Leray, Kartik Ramaswamy
  • Publication number: 20130098552
    Abstract: A plasma, reactor that relies on an electron beam as a plasma source employs a profiled electron beam extraction grid in an electron beam source to improve uniformity.
    Type: Application
    Filed: August 27, 2012
    Publication date: April 25, 2013
    Applicant: Applied Materials, Inc.
    Inventors: Leonid Dorf, Shahid Rauf, Kenneth S. Collins, Nipun Misra, James D. Carducci, Gary Leray, Kartik Ramaswamy
  • Publication number: 20130087286
    Abstract: Embodiments of the present invention provide a plasma chamber design that allows extremely symmetrical electrical, thermal, and gas flow conductance through the chamber. By providing such symmetry, plasma formed within the chamber naturally has improved uniformity across the surface of a substrate disposed in a processing region of the chamber. Further, other chamber additions, such as providing the ability to manipulate the gap between upper and lower electrodes as well as between a gas inlet and a substrate being processed, allows better control of plasma processing and uniformity as compared to conventional systems.
    Type: Application
    Filed: September 27, 2012
    Publication date: April 11, 2013
    Applicant: Applied Materials, Inc.
    Inventors: James D. Carducci, Hamid Tavassoli, Ajit Balakrishna, Zhigang Chen, Andrew Nguyen, Douglas A. Buchberger, JR., Kartik Ramaswamy, Shahid Rauf, Kenneth S. Collins
  • Patent number: 8414736
    Abstract: Correction of skew in plasma etch rate distribution is performed by tilting the overhead RF source power applicator about a tilt axis whose angle is determined from skew in processing data. Complete freedom of movement is provided by incorporating exactly three axial motion servos supporting a floating plate from which the overhead RF source power applicator is suspended.
    Type: Grant
    Filed: May 25, 2010
    Date of Patent: April 9, 2013
    Assignee: Applied Materials, Inc.
    Inventors: Kenneth S. Collins, Andrew Nguyen, Martin Jeffrey Salinas, Imad Yousif, Ming Xu
  • Patent number: 8382999
    Abstract: Radial distribution of etch rate is controlled by controlling the respective duty cycles of pulsed VHF source power applied to the ceiling and pulsed HF or MF bias power on the workpiece. Net average electrical charging of the workpiece is controlled by providing an electronegative process gas and controlling the voltage of a positive DC pulse on the workpiece applied during pulse off times of the pulsed VHF source power.
    Type: Grant
    Filed: February 23, 2010
    Date of Patent: February 26, 2013
    Assignee: Applied Materials, Inc.
    Inventors: Ankur Agarwal, Kenneth S. Collins, Shahid Rauf, Kartik Ramaswamy, Thorsten B. Lill
  • Patent number: 8367227
    Abstract: Specialty ceramic materials which resist corrosion/erosion under semiconductor processing conditions which employ a corrosive/erosive plasma. The corrosive plasma may be a halogen-containing plasma. The specialty ceramic materials have been modified to provide a controlled electrical resistivity which suppresses plasma arcing potential.
    Type: Grant
    Filed: August 2, 2007
    Date of Patent: February 5, 2013
    Assignee: Applied Materials, Inc.
    Inventors: Jennifer Y. Sun, Kenneth S. Collins, Ren-Guan Duan, Senh Thach, Thomas Graves, Xiaoming He, Jie Yuan
  • Publication number: 20130022838
    Abstract: Specialty ceramic materials which resist corrosion/erosion under semiconductor processing conditions which employ a corrosive/erosive plasma. The corrosive plasma may be a halogen-containing plasma. The specialty ceramic materials have been modified to provide a controlled electrical resistivity which suppresses plasma arcing potential.
    Type: Application
    Filed: September 10, 2012
    Publication date: January 24, 2013
    Inventors: Jennifer Y. Sun, Kenneth S. Collins, Ren-Guan Duan, Senh Thach, Thomas Graves, Xiaoming He, Jie Yuan
  • Patent number: 8357264
    Abstract: In a plasma reactor employing source and bias RF power generators, plasma is stabilized against an engineered transient in the output of either the source or bias power generator by a compensating modulation in the other generator.
    Type: Grant
    Filed: May 29, 2008
    Date of Patent: January 22, 2013
    Assignee: Applied Materials, Inc.
    Inventors: Steven C. Shannon, Kartik Ramaswamy, Daniel J. Hoffman, Matthew L. Miller, Kenneth S. Collins
  • Publication number: 20130008604
    Abstract: Methods and apparatus for processing substrates are provided herein. In some embodiments, an apparatus for processing a substrate may include a process chamber having an inner volume and an exhaust system coupled thereto, wherein the exhaust system includes a plurality of first conduits, each first conduit having an inlet adapted to receive exhaust from the inner volume of the process chamber. A pumping plenum is coupled to each of the plurality of first conduits. The pumping plenum has a pumping port adapted to pump the exhaust from the chamber. The conductance between each inlet of the plurality of first conduits and the pumping port is substantially equivalent.
    Type: Application
    Filed: September 13, 2012
    Publication date: January 10, 2013
    Applicant: APPLIED MATERIALS, INC.
    Inventors: KALLOL BERA, JAMES D. CARDUCCI, AJIT BALAKRISHNA, SHAHID RAUF, KENNETH S. COLLINS, ANDREW NGUYEN, HAMID NOORBAKHSH
  • Publication number: 20120328816
    Abstract: A quick, easy to use, and inexpensive device is disclosed for controlling most of the glass shards that can spread during the breaking of a window. A substrate material is mounted over the window by an adhesive, and the window is broken. The substrate material and adhesive are strong enough to hold the shards, and the substrate material with the window shards can be removed from the window area to allow for safe access through the window opening.
    Type: Application
    Filed: December 20, 2011
    Publication date: December 27, 2012
    Inventors: JOHN A. SALENTINE, Kenneth S. Collin, JR.
  • Patent number: 8337661
    Abstract: A plasma reactor for processing a workpiece such as a semiconductor wafer using predetermined transients of plasma bias power or plasma source power has unmatched low power RF generators synchronized to the transients to minimize transient-induced changes in plasma characteristics.
    Type: Grant
    Filed: May 29, 2008
    Date of Patent: December 25, 2012
    Assignee: Applied Materials, Inc.
    Inventors: Steven C. Shannon, Kartik Ramaswamy, Daniel J. Hoffman, Matthew L. Miller, Kenneth S. Collins
  • Patent number: 8324525
    Abstract: A method processing a workpiece in a plasma reactor chamber in which a first one of plural applied RF plasma powers is modulated in accordance with a time-varying modulation control signal corresponding to a desired process transient cycle. The method achieves a reduction in reflected power by modulating a second one of the plural plasma powers in response to the time-varying modulation control signal.
    Type: Grant
    Filed: May 29, 2008
    Date of Patent: December 4, 2012
    Assignee: Applied Materials, Inc.
    Inventors: Steven C. Shannon, Kartik Ramaswamy, Daniel J. Hoffman, Matthew L. Miller, Kenneth S. Collins
  • Patent number: 8313664
    Abstract: In a plasma reactor having an electrostatic chuck, wafer voltage may be determined from RF measurements at the bias input using previously determined constants based upon transmission line properties of the bias input, and this wafer voltage may be used to accurately control the DC wafer clamping voltage.
    Type: Grant
    Filed: November 20, 2009
    Date of Patent: November 20, 2012
    Assignee: Applied Materials, Inc.
    Inventors: Zhigang Chen, Shahid Rauf, Walter R. Merry, Leonid Dorf, Kartik Ramaswamy, Kenneth S. Collins