Patents by Inventor Koichiro Hayashi
Koichiro Hayashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 6852143Abstract: A turbo component for a turbocharger in which heat resistance, corrosion resistance, and wear resistance is superior, and in which the cost is further lowered, is provided. In the turbo component, the overall composition is, in ratio by mass, Cr: 23.8 to 44.3%, Mo: 1.0 to 3.0%, Si: 1.0 to 3.0%, P: 0.1 to 1.0%, C: 1.0 to 3.0%, and the balance of Fe and inevitable impurities, and carbide is dispersed in the matrix at a density ratio of 95% or more.Type: GrantFiled: January 17, 2002Date of Patent: February 8, 2005Assignee: Hitachi Powdered Metals Co., Ltd.Inventors: Koichiro Hayashi, Michiharu Mogami
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Publication number: 20040220337Abstract: A fuel tank produced in such a manner that an upper shell and a lower shell melt-molded as two split molded parts from a PPS resin composition are welded to each other at a welding portion. The PPS resin composition contains (a) 60% by weight to 95% by weight of a PPS resin, and (b) 5% by weight to 40% by weight of an olefin resin. The (a) PPS resin contains (a-1) a PPS resin having an MFR of 90 g/10 min to 350 g/10 min and an amount of extracts by chloroform of 2.2% by weight to 4.5% by weight. The (b) olefin resin contains (b-1) a specific olefin copolymer, and (b-2) an ethylene-&agr;-olefin copolymer. The MFR of the PPS resin composition is 15 g/10 min to 50 g/10 min.Type: ApplicationFiled: April 15, 2004Publication date: November 4, 2004Applicants: TOYODA GOSEI CO., LTD., FTS CO., LTD.Inventors: Daisuke Tsutsumi, Junji Koizumi, Koichiro Hayashi, Joji Kasugai, Masahide Kobayashi
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Patent number: 6660056Abstract: A valve seat is provided in which wear resistance can be ensured by optimizing the matrix structure without dispersing of expensive hard particles, and therefore the machinability can be improved and the holding down of cost can be achieved. The valve seat exhibits a metallographic structure consisting of only bainite single phase or only a mixed phase of bainite and martensite, has an area ratio of bainite and martensite in cross section of 100:0 to 50:50, and has a matrix hardness of 250 to 850 Hv.Type: GrantFiled: May 1, 2001Date of Patent: December 9, 2003Assignee: Hitachi Powdered Metals Co., Ltd.Inventors: Koichiro Hayashi, Hideaki Kawata, Toru Tsuboi
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Patent number: 6616726Abstract: Disclosed is a sintered alloy material for valve guides, containing: 1.5% to 4% by mass of carbon; 1% to 20% by mass of copper; 0.1% to 2% by mass of tin; 0.01% or more than 0.01% and less than 0.1% by mass of phosphorus; and an iron base. The metallographic structure of the sintered alloy material has a matrix phase composed mainly of pearlite, and a free carbon phase being dispersed in the matrix phase.Type: GrantFiled: August 30, 2001Date of Patent: September 9, 2003Assignee: Hitachi Powdered Metals Co., Ltd.Inventors: Katsunao Chikahata, Koichiro Hayashi
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Patent number: 6562098Abstract: A wear resistant sintered member exhibits superior wear resistance at the same level as those of the conventional materials without using a Co-based hard phase is provided. A first hard phase comprising Mo silicide particles dispersed in an Fe-based alloy matrix of the first hard phase and a second hard phase comprising a ferrite phase or a mixed phase of ferrite and austenite having a higher Cr concentration than the Fe-based alloy matrix surrounding a core consisting of Cr carbide particles, are diffused in an Fe-based alloy matrix, the Mo silicide particles are contained in the first hard phase in an amount of 3 to 25 % by area, and the Cr carbide particles are contained in the second hard phase in an amount of 3 to 30 % by area.Type: GrantFiled: August 5, 2002Date of Patent: May 13, 2003Assignees: Hitachi Powdered Metals Co., Ltd., Nissan Motor Co., Ltd.Inventors: Hiroki Fujitsuka, Hideaki Kawata, Koichiro Hayashi, Tomonori Miyazawa, Koji Koyanagi, Akira Fujiki, Hideki Muramatsu, Kunio Maki, Yoshio Okada, Shin Nomura
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Publication number: 20020139448Abstract: A turbo component for a turbocharger in which heat resistance, corrosion resistance, and wear resistance is superior, and in which the cost is further lowered, is provided. In the turbo component, the overall composition is, in ratio by mass, Cr: 23.8 to 44.3%, Mo: 1.0 to 3.0%, Si: 1.0 to 3.0%, P: 0.1 to 1.0%, C: 1.0 to 3.0%, and the balance of Fe and inevitable impurities, and carbide is dispersed in the matrix at a density ratio of 95% or more.Type: ApplicationFiled: January 17, 2002Publication date: October 3, 2002Applicant: HITACHI POWDERED METALS CO., LTD.Inventors: Koichiro Hayashi, Michiharu Mogami
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Publication number: 20020023518Abstract: Disclosed is a sintered alloy material for valve guides, containing: 1.5% to 4% by mass of carbon; 1% to 20% by mass of copper; 0.1% to 2% by mass of tin; 0.01% or more than 0.01% and less than 0.1% by mass of phosphorus; and an iron base. The metallographic structure of the sintered alloy material has a matrix phase composed mainly of pearlite, and a free carbon phase being dispersed in the matrix phase.Type: ApplicationFiled: August 30, 2001Publication date: February 28, 2002Inventors: Katsunao Chikahata, Koichiro Hayashi
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Patent number: 6340377Abstract: The invention relates to an iron-based high-temperature wear-resistant sintered alloy. This alloy contains 3.74-13.36 wt % W, 0.39-5.58 wt % V, 0.2-5.78 wt % Cr, 0.1-0.6 wt % Si, 0.39-1.99 wt % Mn, 0.21-1.18 wt % S, and up to 2.16 wt % C. This alloy includes 20-80 wt % of a first phase and 80-20 wt % of a second phase, each distributed therein, in the form of spots. The first phase contains 3-7 wt % W, up to 1 wt % Cr, 0.1-0.6 wt % Si, 0.2-1 wt % Mn, 0.1-0.6 wt % S, and up to 2.2 wt % C. The first phase may contain 0.5-1.5 wt % V, and in this case the vanadium content of the alloy becomes 0.79-5.88 wt %. The second phase contains 7-15 wt % W, 2-7 wt % V, 1-7 wt % Cr, 0.1-0.6 wt % Si, 0.2-1 wt % Mn, 0.1-0.6 wt % S, and up to 2.2 wt % of C. Each phase contains 0.3-1.6 wt % MnS and a carbide of at least tungsten, which are dispersed therein. The second phase further contains 10-20 areal % tungsten carbide (particle diameter: ≧1 &mgr;m) dispersed therein. The alloy further contains 0.Type: GrantFiled: April 11, 2000Date of Patent: January 22, 2002Assignees: Hitachi Powdered Metals Co., Ltd., Nissan Motor Co., Ltd.Inventors: Hideaki Kawata, Kei Ishii, Koichiro Hayashi, Yoshimasa Aoki, Atsushi Ehira, Kunio Maki, Masaki Toriumi
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Publication number: 20010037842Abstract: A valve seat is provided in which wear resistance can be ensured by optimizing the matrix structure without dispersing of expensive hard particles, and therefore the machinability can be improved and the holding down of cost can be achieved. The valve seat exhibits a metallographic structure consisting of only bainite single phase or only a mixed phase of bainite and martensite, has an area ratio of bainite and martensite in cross section of 100:0 to 50:50, and has a matrix hardness of 250 to 850 Hv.Type: ApplicationFiled: May 1, 2001Publication date: November 8, 2001Inventors: Koichiro Hayashi, Hideaki Kawata, Toru Tsuboi
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Patent number: 6302937Abstract: The present invention provides a sintered material having high mechanical strength and superior wear resistance, and to a process of manufacture therefor. A sintered alloy having superior wear resistance has an overall composition consisting of, in percent by weight, Ni in an amount of 6.0 to 25.0%, Cr in an amount of 0.6 to 8.75%, C in an amount of 0.54 to 2.24%, and balance consisting of Fe, the sintered alloy exhibiting a metallographic structure in which the following hard phase is dispersed in a mixed structure of martensite and austenite, the hard phase comprising a core consisting of Cr carbide and a ferrite phase diffused Cr, or a mixed phase of ferrite and austenite diffused Cr, surrounding the core, and an area ratio of austenite in the mixed structure in the metallographic structure ranging from 5 to 30%.Type: GrantFiled: November 29, 1999Date of Patent: October 16, 2001Assignee: Hitachi Powdered Metals, Co., Ltd.Inventors: Koichiro Hayashi, Yoshimasa Aoki, Koichi Aonuma
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Patent number: 6251157Abstract: A sintered alloy having superb wear resistance comprising: composite phases dispersed in a matrix of the sintered alloy; the composite phase consisting of; a particle group in which Cr carbide particles and Cr sulfide particles exist in a mixed condition; and a ferrite phase or a mixture phase of ferrite and austenite surrounding the particle group as a core.Type: GrantFiled: August 18, 1999Date of Patent: June 26, 2001Assignee: Hitachi Powdered Metals Co., Ltd.Inventors: Yoshimasa Aoki, Koichiro Hayashi, Koichi Aonuma, Toru Tsuboi
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Patent number: 6012703Abstract: Disclosed is a valve guide which is manufactured by a sintered alloy and used for an engine, and more particularly, to a valve guide which has high wear resistance and can prevent appearance of scuffing on a surface of a valve stem associated with the valve guide, and to a process for manufacturing the valve guide. The valve guide comprises an inner surface sliding with a valve stem, the inner surface finished by machining and exposing pores. Area-ratio of the pores with respect to the inner surface is 2.7 to 10.7%, and at least one pore having pore size of not less than 80 .mu.m exists per 1 mm.sup.2 of the inner surface.Type: GrantFiled: July 9, 1997Date of Patent: January 11, 2000Assignee: Hitachi Powdered Metals Co., Ltd.Inventors: Koichiro Hayashi, Katsunao Chikahata
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Patent number: 5952590Abstract: A sintered alloy having superb wear resistance consisting, percent by weight of, as a whole, Ni in the amount of 1.35 to 19.61%, Cr in the amount of 0.9 to 11.05%, Mo in the amount of 1.44 to 9.09%, Co in the amount of 3.6 to 20.05%, V in the amount of 0.018 to 0.26%, Si in the amount of 0.1 to 0.75%, C in the amount of 0.35 to 1.5%, and the balance of Fe, and the sintered alloy exhibiting a metallographic structure in which the following hard phases are dispersed in a mixed structure of martensite, sorbite, and austenite: a first hard phase comprising, a hard phase as a core mainly consisting of Mo suicide, and a diffused phase including diffused Co surrounding the hard phase; and a second hard phase comprising, a hard phase as a core consisting of Cr carbide, and a mixed phase of ferrite and austenite surrounding the hard phase.Type: GrantFiled: January 30, 1998Date of Patent: September 14, 1999Assignees: Hitachi Powdered Metals Co., Ltd., Honda Giken Kogyo Kabushiki KaishaInventors: Hideaki Kawata, Koichiro Hayashi, Katsuaki Sato, Tsutomu Saka
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Patent number: 5949003Abstract: The invention relates to a sintered alloy. This sintered alloy includes 3-13.4 wt % of W, 0.4-5.6 wt % or 0.8-5.9 wt % of V, 0.2-5.6 wt % of Cr, 0.1-0.6 wt % or 0.6-5.0 wt % of Si, 0.1-0.6 wt % or 0.2-1.0 wt % of Mn, 0.6-2.2 wt % of C, and a balance of Fe. The sintered alloy includes first and second phase which are distributed therein, in a form of spots, respectively. The second phase is in an amount of from 20 to 80 wt %, based on the total weight of the first and second phases. The first phase contains 3-7 wt % of W, 0.5-1.5 wt % of optional V, up to 1 wt % of Cr, 0.1-0.6 wt % or 0.6-5.0 wt % of Si, 0.1-0.6 wt % or 0.2-1.0 wt % of Mn, up to 2.2 wt % of C, and a balance of Fe. The second phase contains 3-15 wt % of W, 2-7 wt % of V, 1-7 wt % of Cr, 0.1-0.6 wt % or 0.6-5.0 wt % of Si, 0.1-0.6 wt % or 0.2-1.0 wt % of Mn, up to 2.2 wt % of C, and a balance of Fe. When the manganese contents of the first and second phases and the total of the sintered alloy are respectively in a range of from 0.2 to 1.Type: GrantFiled: April 14, 1997Date of Patent: September 7, 1999Assignees: Nissan Motor Co., Ltd., Hitachi Powdered Metals Co., Ltd.Inventors: Yoshimasa Aoki, Kei Ishii, Koichiro Hayashi, Kouichi Aonuma, Hideaki Kawata, Kunio Maki, Atsushi Ehira, Akira Fujiki, Sadayuki Abo, Seigo Sato
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Patent number: 5834664Abstract: The present invention provides a valve seat having a suitable degree of wear resistance, which can be produced without recourse to expensive elements represented by cobalt and at a cost lower than ever before. This valve seat is formed of a wear-resistant sintered alloy having a general composition consisting essentially of, in weight ratio, 0.736 to 5.79% of nickel, 0.12 to 6.25% of chromium, 0.294 to 0.965% of molybdenum, and 0.508 to 2.0% of carbon with the balance being iron, and inevitable impurities, and having a micro structure wherein a bainite matrix structure or a mixed bainite and sorbite matrix structure includes a nucleus having a hard phase composed mainly of chromium carbide, and a ferrite surrounding said nucleus and having a high chromium concentration and a martensite surrounding said ferrite are dispersed.Type: GrantFiled: January 7, 1997Date of Patent: November 10, 1998Assignee: Hitachi Powdered Metals Co., Ltd.Inventors: Koichi Aonuma, Yoshimasa Aoki, Koichiro Hayashi
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Patent number: 5824922Abstract: The invention provides a valve seat having a suitable degree of wear resistance, which can be produced without recourse to expensive elements represented by cobalt and at a cost lower than ever before. This valve seat is formed of a wear-resistant sintered alloy having a general composition consisting essentially of, in weight ratio, 0.736 to 9.65% of nickel, 0.736 to 2.895% of copper, 0.294 to 0.965% of molybdenum, 0.12 to 6.25% of chromium, and 0.508 to 2.0% of carbon with the balance being iron, and inevitable impurities, and having a metallic structure in which there are dispersed (1) a martensite, (2) a bainite having a nucleus of sorbite and/or upper bainite and surrounding said nucleus, (3) an austenite having a high nickel concentration, and (4) a hard phase surrounding with a ferrite having a high chromium concentration and composed mainly of a chromium carbide.Type: GrantFiled: January 7, 1997Date of Patent: October 20, 1998Assignee: Hitachi Powdered Metals Co., Ltd.Inventors: Koichi Aonuma, Yoshimasa Aoki, Koichiro Hayashi
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Patent number: 5326526Abstract: Sintered iron alloy composition and method of manufacturing the same, the sintered alloy composition comprising: about 1.5 to about 2.5% carbon by weight; about 0.5 to about 0.9% manganese by weight; about 0.1 to about 0.2% sulfur by weight; about 1.9 to about 2.5% chromium by weight; about 0.15 to about 0.3% molybdenum by weight; about 2 to about 6% copper by weight; not more than about 0.3% by weight of a metal element material comprising at least one member selected from the group consisting of tungsten and vanadium; an effective content of a first solid lubricant material comprising at least one member selected from the group consisting of magnesium metasilicate minerals and magnesium orthosilicate minerals; and balance iron. This alloy composition is preferably used for making machine parts, such as slide members of valve operating systems for internal combustion engines.Type: GrantFiled: September 30, 1991Date of Patent: July 5, 1994Assignees: Hitachi Powdered Metals Co., Ltd., Nissan Motor Co., Ltd.Inventors: Yutaka Ikenoue, Koichiro Hayashi, Makoto Kano, Akira Fujiki
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Patent number: 5259860Abstract: A sintered metal part has a magnesium metasilicate mineral, or a magnesium metasilicate mineral and a magnesium orthosilicate mineral, or at least one of a magnesium metasilicate mineral and a magnesium orthosilicate mineral and at least one of boron nitride and manganese sulfide dispersed throughout the metal matrix. An iron-based sintered sliding member is of a structure that free graphite and an intercrystalline inclusion have been dispersed throughout the metal matrix that consists essentially of, in weight ratio, 1.5 to 4% of carbon, 1 to 5% of copper, 0.1 to 2% of tin, 0.1 to 0.5% of phosphorus, 0.Type: GrantFiled: October 9, 1991Date of Patent: November 9, 1993Assignee: Hitachi Powdered Metals Co., Ltd.Inventors: Yutaka Ikenoue, Ryoji Satoh, Koichiro Hayashi, Katsunao Chikahata
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Patent number: 4049867Abstract: A novel thermosetting resin composition comprising at least one [(2,3-epoxypropoxy)alkyl]trialkoxysilane and at least one selected from polymers, prepolymers, copolymers and coprepolymers of epoxy-group-containing vinyl monomers, which may further contain at least one selected from polymers, prepolymers, copolymers and coprepolymers of vinyl monomers containing no epoxy group, is disclosed. This composition is cured by heating with addition of a ring-opening polymerization catalyst and remarkably improves surface hardness, abrasion resistance, weathering resistance, chemical resistances, heat resistances, etc. of acrylic resins and many other plastic materials without imparing the inherent transparency and other optical properties of these materials when it is applied on the surface of them and cured.Type: GrantFiled: December 23, 1975Date of Patent: September 20, 1977Assignees: Japan Atomic Energy Research Institute, Tokyo Optical Company, Ltd.Inventors: Akihiko Ito, Isao Kaetsu, Hiroshi Okubo, Masamichi Kato, Koichiro Hayashi, Yuji Maeda
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Patent number: 4049518Abstract: A multi-step process of producing polyoxymethylenes by solid state polymerization of trioxane is disclosed.Trioxane is irradiated with ionizing radiation within a temperature range in which no polymerization of trioxane takes place. The irradiated trioxane is then polymerized by raising the temperature to a value at which polymerization of trioxane takes place, said temperature value being at least 15.degree. C above the first mentioned temperature. The polymerization is effected in the presence of an amount of alkyl acetal. The polymerized product thus obtained is then again irradiated, whereupon further polymerization of the irradiated product takes place.The resulting polyoxymethylenes are snow white and exhibit excellent thermal stability. They also have high molecular weights.Type: GrantFiled: August 15, 1974Date of Patent: September 20, 1977Assignee: Japan Atomic Energy Research InstituteInventors: Akihiko Ito, Akira Shimizu, Koichiro Hayashi