Abstract: An integrated circuit package is disclosed. The integrated circuit package comprises an integrated circuit die having a plurality of solder bumps; and a substrate comprising a first plurality of contact pads on a first surface and a second plurality of contact pads on a second surface. The plurality of solder bumps on the integrated circuit die is coupled to the first plurality of contact pads on the first surface of the substrate, wherein at least one edge of the substrate is formed after the integrated circuit die is attached to the substrate. According to one embodiment of the invention, the at least one edge of the substrate is formed after excess substrate material is detached at designated areas. According to another aspect of the invention, an assembly fixture is disclosed. An apparatus and method for assembling an integrated circuit package are also disclosed.

Abstract: A metal lid for packaging semiconductor chips is stamped to form a sloped sidewall with a set-back from the edge of a package substrate. After the metal lid is placed over the semiconductor chip, molding compound is formed around portions of the exposed perimeter of the package substrate and against the sloped sidewall of the lid. The molding compound securely attaches the lid to the package substrate, providing improved reliability to the lid-substrate joint. The lightweight lid also increases standoff when a solder ball-grid array is used to connect the packaged IC to a printed wiring board, improving the reliability of the ball-grid array connections.

Abstract: A through hole is formed in a circuit board (300) that has fibers (312) dispersed in a polymer matrix. Copper is sputtered within the through hole to form a sufficiently conductive layer for electrolytic plating (308) over the sputtered copper layer (306).

Abstract: An integrated circuit package is disclosed. The integrated circuit package comprises an integrated circuit die having a plurality of solder bumps; and a substrate comprising a first plurality of contact pads on a first surface and a second plurality of contact pads on a second surface. The plurality of solder bumps on the integrated circuit die is coupled to the first plurality of contact pads on the first surface of the substrate, wherein at least one edge of the substrate is formed after the integrated circuit die is attached to the substrate. According to one embodiment of the invention, the at least one edge of the substrate is formed after excess substrate material is detached at designated areas. According to another aspect of the invention, an assembly fixture is disclosed. An apparatus and method for assembling an integrated circuit package are also disclosed.

Abstract: Solder ball assembly for a semiconductor device and method of fabricating the same is described. In one example, a solder mask is formed on a substrate having an aperture exposing at least a portion of a conductive pad of the substrate. A solder pillar is formed in the aperture and in electrical communication with the conductive pad. An insulating layer is formed on the solder mask exposing at least a portion of the solder pillar. The exposed portion of the solder pillar is removed to define a mounting surface. A solder ball is formed on the mounting surface in electrical communication with the solder pillar. The solder pillar may include high-temperature solder having a melting point higher than that of the solder ball.

Abstract: A contact pad in an integrated circuit is disclosed. The contact pad comprises a flat portion comprising a base of the contact pad; a plurality of projections extending from and substantially perpendicular to the flat portion; and a solder ball attached to the projections and the flat portion. A method of forming a contact pad is also disclosed.

Abstract: An integrated circuit package having a lid is disclosed. The integrated circuit package comprises a substrate having an embedded conductor exposed on a surface; a lid comprising a plurality of conductive portions; and a solder bond between the embedded conductor and the plurality of conductive portions of the lid. The substrate may comprise a recess for receiving a flange associated with the walls. The embedded conductor preferably comprises a conductor coupled to a power or ground plane of the substrate. A standoff within the walls may optionally be soldered to a contact pad on the substrate. A method of assembling an integrated circuit package is also disclosed.

Abstract: A metal lid for packaging semiconductor chips is stamped to form a sloped sidewall with a set-back from the edge of a package substrate. After the metal lid is placed over the semiconductor chip, molding compound is formed around portions of the exposed perimeter of the package substrate and against the sloped sidewall of the lid. The molding compound securely attaches the lid to the package substrate, providing improved reliability to the lid-substrate joint. The lightweight lid also increases standoff when a solder ball-grid array is used to connect the packaged IC to a printed wiring board, improving the reliability of the ball-grid array connections.

Abstract: Solder ball assembly for a semiconductor device and method of fabricating the same is described. In one example, a solder mask is formed on a substrate having an aperture exposing at least a portion of a conductive pad of the substrate. A solder pillar is formed in the aperture and in electrical communication with the conductive pad. An insulating layer is formed on the solder mask exposing at least a portion of the solder pillar. The exposed portion of the solder pillar is removed to define a mounting surface. A solder ball is formed on the mounting surface in electrical communication with the solder pillar. The solder pillar may include high-temperature solder having a melting point higher than that of the solder ball.

Abstract: Solder ball assembly for a semiconductor device and method of fabricating the same is described. In one example, a solder mask is formed on a substrate having an aperture exposing at least a portion of a conductive pad of the substrate. A solder pillar is formed in the aperture and in electrical communication with the conductive pad. An insulating layer is formed on the solder mask exposing at least a portion of the solder pillar. The exposed portion of the solder pillar is removed to define a mounting surface. A solder ball is formed on the mounting surface in electrical communication with the solder pillar. The solder pillar may include high-temperature solder having a melting point higher than that of the solder ball.

Abstract: An IC package provides structural rigidity to a flexible substrate, but still allows access to mounted capacitors after package assembly. In a flip chip package, the IC die is mounted face down on a flexible laminate substrate. A metal lid is mounted above and in contact with the die. The metal lid includes openings over portions of an outer region of the substrate to accommodate the capacitors. However, portions of the metal lid extend to the corners of the substrate to provide structural rigidity to the flexible substrate. Some embodiments are directed to packages configured as described above, but in which an IC die has yet to be mounted.

Abstract: A multi-package module package includes a plurality of individually packaged chips. Yield is increased over conventional multi-chip packages because the individual chips can be inexpensively and fully tested before being placed into the multi-package module package. Also, the manufacturing process is simpler because the individual chips can be more easily handled while being tested and attached to the multi-package module package. Further, a standard component surface mount process is used for package assembly. Thus, no new capital investment or process development is needed.