Patents by Inventor Marc A. Bergendahl

Marc A. Bergendahl has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9799765
    Abstract: In an embodiment, this invention relates to a vertical field-effect transistor component including a bottom source-drain layer and a method of creating the same. The method of forming a bottom source-drain layer of a vertical field-effect transistor component can comprise forming an anchor structure on a substrate. A sacrificial layer can be deposited on a middle region of the substrate and a channel layer can be deposited on the sacrificial layer. A plurality of vertical fins can be formed on the substrate and the sacrificial layer can be removed such that the plurality of vertical fins in the middle region form a plurality of floating fins having a gap located between the plurality of floating fins and the substrate. The bottom source-drain layer can then be formed such that the bottom source-drain layer fills in the gap.
    Type: Grant
    Filed: June 29, 2016
    Date of Patent: October 24, 2017
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Marc A. Bergendahl, Kangguo Cheng, Fee Li Lie, Shogo Mochizuki, Junli Wang
  • Patent number: 9780027
    Abstract: A technique relates to an airgap structure. A dielectric layer is formed on an underlying layer. Copper filled trenches are formed in the dielectric layer, and a metal liner lines the copper filled trenches. An oxide liner lines the metal liner and covers the dielectric layer. One or more airgaps are formed between the copper filled trenches in areas in which the oxide liner was not present on the dielectric layer. A cap layer is formed on top of the one or more airgaps, the copper filled trenches, and portions of the oxide liner.
    Type: Grant
    Filed: May 20, 2016
    Date of Patent: October 3, 2017
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Marc A. Bergendahl, James J. Demarest, Christopher J. Penny, Christopher J. Waskiewicz
  • Patent number: 9768075
    Abstract: A method for manufacturing a semiconductor device includes forming a first semiconductor layer on a substrate having a {100} crystallographic surface orientation, forming a second semiconductor layer on the substrate, patterning the first semiconductor layer and the second semiconductor layer into a first plurality of fins and a second plurality of fins, respectively, wherein the first and second plurality of fins extend vertically with respect to the substrate, covering the first plurality of fins and a portion of the substrate corresponding to the first plurality of fins, and epitaxially growing semiconductor layers on exposed portions of the second plurality of fins and on exposed portions of the substrate, wherein the epitaxially grown semiconductor layers on the exposed portions of the second plurality of fins increase a critical dimension of each of the second plurality of fins.
    Type: Grant
    Filed: June 20, 2016
    Date of Patent: September 19, 2017
    Assignee: International Business Machines Corporation
    Inventors: Marc A. Bergendahl, Kangguo Cheng, John R. Sporre, Sean Teehan
  • Patent number: 9754942
    Abstract: A method of forming a semiconductor device that includes forming a high-k dielectric fin liner on the first plurality of fin structures in a first device region and a second plurality of fin structures in a second device region, and forming a gate structure including a low-k dielectric gate sidewall spacer on the channel region of the first and second plurality of fin structures. A first epitaxial semiconductor material on the first plurality of fin structures from which the high-k dielectric fin liner has been removed. The first epitaxial semiconductor material is then oxidized, and a remaining portion of the high-k dielectric fin liner is removed. A second epitaxial semiconductor material is formed on the second plurality of fin structures.
    Type: Grant
    Filed: June 1, 2016
    Date of Patent: September 5, 2017
    Assignee: International Business Machines Corporation
    Inventors: Marc A. Bergendahl, Kangguo Cheng, Jessica Dechene, Fee Li Lie, Eric R. Miller, Jeffrey C. Shearer, John R. Sporre, Sean Teehan
  • Patent number: 9748146
    Abstract: A method of forming a semiconductor device that includes forming a high-k dielectric fin liner on the first plurality of fin structures in a first device region and a second plurality of fin structures in a second device region, and forming a gate structure including a low-k dielectric gate sidewall spacer on the channel region of the first and second plurality of fin structures. A first epitaxial semiconductor material on the first plurality of fin structures from which the high-k dielectric fin liner has been removed. The first epitaxial semiconductor material is then oxidized, and a remaining portion of the high-k dielectric fin liner is removed. A second epitaxial semiconductor material is formed on the second plurality of fin structures.
    Type: Grant
    Filed: August 18, 2016
    Date of Patent: August 29, 2017
    Assignee: International Business Machines Corporation
    Inventors: Marc A. Bergendahl, Kangguo Cheng, Jessica Dechene, Fee Li Lie, Eric R. Miller, Jeffrey C. Shearer, John R. Sporre, Sean Teehan
  • Publication number: 20170243822
    Abstract: A method of forming an electrical device that includes forming a first level including an array of metal lines, wherein an air gap is positioned between the adjacent metal lines. A second level is formed including at least one dielectric layer atop the first level. A plurality of trench structures is formed in the at least on dielectric layer. At least one of the plurality of trench structures opens the air gap. A conductive material is formed within the trenches. The conductive material deposited in the open air gap provides a vertical fuse.
    Type: Application
    Filed: April 5, 2017
    Publication date: August 24, 2017
    Inventors: Marc A. Bergendahl, James J. Demarest, Christopher J. Penny, Christopher J. Waskiewicz
  • Publication number: 20170243821
    Abstract: A method of forming an electrical device that includes forming a first level including an array of metal lines, wherein an air gap is positioned between the adjacent metal lines. A second level is formed including at least one dielectric layer atop the first level. A plurality of trench structures is formed in the at least on dielectric layer. At least one of the plurality of trench structures opens the air gap. A conductive material is formed within the trenches. The conductive material deposited in the open air gap provides a vertical fuse.
    Type: Application
    Filed: November 22, 2016
    Publication date: August 24, 2017
    Inventors: Marc A. Bergendahl, James J. Demarest, Christopher J. Penny, Christopher J. Waskiewicz
  • Publication number: 20170229463
    Abstract: A method of forming a semiconductor device that includes forming a high-k dielectric fin liner on the first plurality of fin structures in a first device region and a second plurality of fin structures in a second device region, and forming a gate structure including a low-k dielectric gate sidewall spacer on the channel region of the first and second plurality of fin structures. A first epitaxial semiconductor material on the first plurality of fin structures from which the high-k dielectric fin liner has been removed. The first epitaxial semiconductor material is then oxidized, and a remaining portion of the high-k dielectric fin liner is removed. A second epitaxial semiconductor material is formed on the second plurality of fin structures.
    Type: Application
    Filed: June 1, 2016
    Publication date: August 10, 2017
    Inventors: MARC A. BERGENDAHL, KANGGUO CHENG, JESSICA DECHENE, FEE LI LIE, ERIC R. MILLER, JEFFREY C. SHEARER, JOHN R. SPORRE, SEAN TEEHAN
  • Publication number: 20170229350
    Abstract: A method of forming a semiconductor device that includes forming a high-k dielectric fin liner on the first plurality of fin structures in a first device region and a second plurality of fin structures in a second device region, and forming a gate structure including a low-k dielectric gate sidewall spacer on the channel region of the first and second plurality of fin structures. A first epitaxial semiconductor material on the first plurality of fin structures from which the high-k dielectric fin liner has been removed. The first epitaxial semiconductor material is then oxidized, and a remaining portion of the high-k dielectric fin liner is removed. A second epitaxial semiconductor material is formed on the second plurality of fin structures.
    Type: Application
    Filed: August 18, 2016
    Publication date: August 10, 2017
    Inventors: MARC A. BERGENDAHL, KANGGUO CHENG, JESSICA DECHENE, FEE LI LIE, ERIC R. MILLER, JEFFREY C. SHEARER, JOHN R. SPORRE, SEAN TEEHAN
  • Patent number: 9728622
    Abstract: Forming a dummy gate on a semiconductor device is disclosed. A first sacrificial layer is formed on a fin, and a second sacrificial layer is formed on the first sacrificial layer. A first hardmask layer is formed on the second sacrificial layer, and a second hardmask layer is formed on the first hardmask layer and patterned. The first hardmask layer is laterally recessed in a lateral direction under the second hardmask layer. The first and second sacrificial layers are etched to a corresponding width of the first hardmask layer. A spacer layer is formed on the fin, the first sacrificial layer, second sacrificial layer, the first hardmask layer and the second hardmask layer. The spacer layer is etched until it remains on a sidewall of the first sacrificial layer, the second sacrificial layer and the first hardmask layer, wherein the first and second sacrificial layers form the dummy gate.
    Type: Grant
    Filed: May 9, 2016
    Date of Patent: August 8, 2017
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Marc A. Bergendahl, Kangguo Cheng, Fee Li Lie, Eric R. Miller, John R. Sporre, Sean Teehan
  • Publication number: 20170222024
    Abstract: A semiconductor device comprises a nanowire arranged over a substrate, a gate stack arranged around the nanowire, a spacer arranged along a sidewall of the gate stack, a cavity defined by a distal end of the nanowire and the spacer, and a source/drain region partially disposed in the cavity and in contact with the distal end of the nanowire.
    Type: Application
    Filed: December 2, 2016
    Publication date: August 3, 2017
    Inventors: Marc A. Bergendahl, Kangguo Cheng, Fee Li Lie, Eric R. Miller, Jeffrey C. Shearer, John R. Sporre, Sean Teehan
  • Publication number: 20170221708
    Abstract: A semiconductor device comprises a nanowire arranged over a substrate, a gate stack arranged around the nanowire, a spacer arranged along a sidewall of the gate stack, a cavity defined by a distal end of the nanowire and the spacer, and a source/drain region partially disposed in the cavity and in contact with the distal end of the nanowire.
    Type: Application
    Filed: January 28, 2016
    Publication date: August 3, 2017
    Inventors: Marc A. Bergendahl, Kangguo Cheng, Fee Li Lie, Eric R. Miller, Jeffrey C. Shearer, John R. Sporre, Sean Teehan
  • Patent number: 9666528
    Abstract: A method of forming an electrical device that includes forming a first level including an array of metal lines, wherein an air gap is positioned between the adjacent metal lines. A second level is formed including at least one dielectric layer atop the first level. A plurality of trench structures is formed in the at least on dielectric layer. At least one of the plurality of trench structures opens the air gap. A conductive material is formed within the trenches. The conductive material deposited in the open air gap provides a vertical fuse.
    Type: Grant
    Filed: February 23, 2016
    Date of Patent: May 30, 2017
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Marc A. Bergendahl, James J. Demarest, Christopher J. Penny, Christopher J. Waskiewicz
  • Patent number: 9660030
    Abstract: A dielectric disposable gate structure can be formed across a semiconductor material portion, and active semiconductor regions are formed within the semiconductor material portion. Raised active semiconductor regions are grown over the active semiconductor regions while the dielectric disposable gate structure limits the extent of the raised active semiconductor regions. A planarization dielectric layer is formed over the raised active semiconductor regions. In one embodiment, the dielectric disposable gate structure is removed, and a dielectric gate spacer can be formed by conversion of surface portions of the raised active semiconductor regions around a gate cavity. Alternately, an etch mask layer overlying peripheral portions of the disposable gate structure can be formed, and a gate cavity and a dielectric spacer can be formed by anisotropically etching an unmasked portion of the dielectric disposable gate structure. A replacement gate structure can be formed in the gate cavity.
    Type: Grant
    Filed: August 29, 2014
    Date of Patent: May 23, 2017
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Shom Ponoth, Marc A. Bergendahl, Steven J. Holmes, David V. Horak, Charles W. Koburger, III, Chih-Chao Yang
  • Publication number: 20170141030
    Abstract: A technique relates to an airgap structure. A dielectric layer is formed on an underlying layer. Copper filled trenches are formed in the dielectric layer, and a metal liner lines the copper filled trenches. An oxide liner lines the metal liner and covers the dielectric layer. One or more airgaps are formed between the copper filled trenches in areas in which the oxide liner was not present on the dielectric layer. A cap layer is formed on top of the one or more airgaps, the copper filled trenches, and portions of the oxide liner.
    Type: Application
    Filed: May 20, 2016
    Publication date: May 18, 2017
    Inventors: Marc A. Bergendahl, James J. Demarest, Christopher J. Penny, Christopher J. Waskiewicz
  • Patent number: 9620590
    Abstract: A method and structures are used to fabricate a nanosheet semiconductor device. Nanosheet fins including nanosheet stacks including alternating silicon (Si) layers and silicon germanium (SiGe) layers are formed on a substrate and etched to define a first end and a second end along a first axis between which each nanosheet fin extends parallel to every other nanosheet fin. The SiGe layers are undercut in the nanosheet stacks at the first end and the second end to form divots, and a dielectric is deposited in the divots. The SiGe layers between the Si layers are removed before forming source and drain regions of the nanosheet semiconductor device such that there are gaps between the Si layers of each nanosheet stack, and the dielectric anchors the Si layers. The gaps are filled with an oxide that is removed after removing the dummy gate and prior to forming the replacement gate.
    Type: Grant
    Filed: September 20, 2016
    Date of Patent: April 11, 2017
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Marc A. Bergendahl, Kangguo Cheng, Fee Li Lie, Eric R. Miller, John R. Sporre, Sean Teehan
  • Patent number: 9608065
    Abstract: A method of forming a semiconductor device that includes forming a trench adjacent to a gate structure to expose a contact surface of one of a source region and a drain region. A sacrificial spacer may be formed on a sidewall of the trench and on a sidewall of the gate structure. A metal contact may then be formed in the trench to at least one of the source region and the drain region. The metal contact has a base width that is less than an upper surface width of the metal contact. The sacrificial spacer may be removed, and a substantially conformal dielectric material layer can be formed on sidewalls of the metal contact and the gate structure. Portions of the conformally dielectric material layer contact one another at a pinch off region to form an air gap between the metal contact and the gate structure.
    Type: Grant
    Filed: June 3, 2016
    Date of Patent: March 28, 2017
    Assignee: International Business Machines Corporation
    Inventors: Marc A. Bergendahl, Kangguo Cheng, Fee Li Lie, Eric R. Miller, John R. Sporre, Sean Teehan
  • Patent number: 9449871
    Abstract: A technique relates to an airgap structure. A dielectric layer is formed on an underlying layer. Copper filled trenches are formed in the dielectric layer, and a metal liner lines the copper filled trenches. An oxide liner lines the metal liner and covers the dielectric layer. One or more airgaps are formed between the copper filled trenches in areas in which the oxide liner was not present on the dielectric layer. A cap layer is formed on top of the one or more airgaps, the copper filled trenches, and portions of the oxide liner.
    Type: Grant
    Filed: November 18, 2015
    Date of Patent: September 20, 2016
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Marc A. Bergendahl, James J. Demarest, Christopher J. Penny, Christopher J. Waskiewicz
  • Patent number: 9450095
    Abstract: A method of forming a semiconductor device that includes forming a high-k dielectric fin liner on the first plurality of fin structures in a first device region and a second plurality of fin structures in a second device region, and forming a gate structure including a low-k dielectric gate sidewall spacer on the channel region of the first and second plurality of fin structures. A first epitaxial semiconductor material on the first plurality of fin structures from which the high-k dielectric fin liner has been removed. The first epitaxial semiconductor material is then oxidized, and a remaining portion of the high-k dielectric fin liner is removed. A second epitaxial semiconductor material is formed on the second plurality of fin structures.
    Type: Grant
    Filed: February 4, 2016
    Date of Patent: September 20, 2016
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Marc A. Bergendahl, Kangguo Cheng, Jessica Dechene, Fee Li Lie, Eric R. Miller, Jeffrey C. Shearer, John R. Sporre, Sean Teehan
  • Patent number: 9331073
    Abstract: A method of forming a quantum well having a conformal epitaxial well on a {100} crystallographic orientated fin. The method may include: forming fins in a {100} crystallographic oriented substrate; forming a conformal well on the fins using epitaxial growth; and forming a conformal barrier on the conformal well using epitaxial growth.
    Type: Grant
    Filed: September 26, 2014
    Date of Patent: May 3, 2016
    Assignee: International Business Machines Corporation
    Inventors: Marc A. Bergendahl, James J. Demarest, Hong He, Seth L. Knupp, Raghavasimhan Sreenivasan, Sean Teehan, Allan W. Upham, Chih-Chao Yang