Patents by Inventor Mark I. Gardner

Mark I. Gardner has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230178436
    Abstract: A method of microfabrication includes forming a stack of source/drain (S/D) contact structures over a substrate. The S/D contact structures are vertically separated. Gate contact structures are formed over the substrate and vertically separated. A first opening is formed so that middle portions of the S/D contact structures are removed while end portions of the S/D contact structures are positioned on opposing sides of the first opening. A layer stack is formed within the first opening, and includes channel structures stacked over the substrate, vertically separated and connected to respective end portions of the S/D contact structures. Second openings are formed, each uncovering a respective side surface of the layer stack and a respective side surface of at least one gate contact structure. Gate structures are formed in the second openings so that each gate structure is connected to a respective gate contact structure and a respective channel structure.
    Type: Application
    Filed: July 26, 2022
    Publication date: June 8, 2023
    Applicant: Tokyo Electron Limited
    Inventors: Mark I. GARDNER, H. Jim FULFORD
  • Publication number: 20230161267
    Abstract: Aspects of the present disclosure provide a method for improving overlay alignment of patterning by correcting wafer shape. For example, the method can include receiving a wafer having a working surface with at least partially-fabricated semiconductor devices, and a backside surface opposite to the working surface. The method can also include forming a first stressor film on the backside surface. The first stressor film can modify overlay alignment of the working surface in a first direction across the working surface of the wafer. The method can also include forming one or more first semiconductor structures on the working surface of the wafer. The first semiconductor structures are aligned in the first direction.
    Type: Application
    Filed: August 16, 2022
    Publication date: May 25, 2023
    Applicant: Tokyo Electron Limited
    Inventors: Daniel J. FULFORD, Anthony R. SCHEPIS, Mark I. GARDNER, Anton J. DEVILLIERS, H. Jim FULFORD
  • Patent number: 11652139
    Abstract: A semiconductor device includes a first universal device formed over a substrate, an isolation structure over the first universal device, and a second universal device over the isolation structure. The first universal device includes a first source/drain (S/D) region formed over the substrate, a first channel region over the first S/D region, a second S/D region over the first channel region. The second universal device includes a third S/D region positioned over the isolation structure, a second channel region over the third S/D region, a fourth S/D region over the second channel region. The first universal device is one of a first n-type transistor according to first applied bias voltages, and a first p-type transistor according to second applied bias voltages. The second universal device is one of a second n-type transistor according to third applied bias voltages, and a second p-type transistor according to fourth applied bias voltages.
    Type: Grant
    Filed: May 24, 2021
    Date of Patent: May 16, 2023
    Assignee: Tokyo Electron Limited
    Inventors: Mark I. Gardner, H. Jim Fulford
  • Publication number: 20230147116
    Abstract: Methods for the manufacture of three-dimensional (3D) semiconductor devices are disclosed. Aspects can include forming a patterned first conductive source/drain structure of a transistor structure, forming a gate patterned conductive structure of the transistor structure separated from the first conductive source/drain structure by at least one dielectric layer, forming a patterned second conductive source/drain structure of the transistor structure separated from the gate patterned conductive structure by at least one dielectric layer, forming a transistor body opening extending through the transistor structure, forming a gate dielectric in the transistor body opening, and forming a material in the transistor body opening extending from the patterned first conductive source/drain structure to the patterned second conductive source/drain structure.
    Type: Application
    Filed: November 11, 2021
    Publication date: May 11, 2023
    Applicant: Tokyo Electron Limited
    Inventors: Mark I. Gardner, H. Jim Fulford, Partha Mukhopadhyay
  • Patent number: 11640937
    Abstract: In a method for forming a semiconductor device, a plurality of conductive lines is formed as a part of a first wiring level of the semiconductor device. The first wiring level is positioned over a first level having a plurality of transistor devices. The plurality of conductive lines extends parallel to the first level. In addition, a programmable horizontal bridge is formed that extends parallel to the first level, and electrically connects a first conductive line and a second conductive line of the plurality of conductive lines in the first wiring level. The programmable horizontal bridge is formed based on a programmable material that changes phase between a conductive state and a non-conductive state according to a current pattern delivered to the programmable horizontal bridge.
    Type: Grant
    Filed: June 2, 2021
    Date of Patent: May 2, 2023
    Assignee: Tokyo Electron Limited
    Inventors: H. Jim Fulford, Mark I. Gardner, Anton J. deVilliers
  • Publication number: 20230128495
    Abstract: A semiconductor device includes a stack of transistors stacked over a base in a direction substantially perpendicular to a working surface of the base. Each transistor includes a respective channel structure, respective source/drain (S/D) regions positioned on ends of the respective channel structure, and a respective gate structure disposed all around the respective channel structure. Each channel structure includes a respective non-epitaxial compound semiconductor.
    Type: Application
    Filed: May 12, 2022
    Publication date: April 27, 2023
    Applicant: Tokyo Electron Limited
    Inventors: H. Jim FULFORD, Mark I. GARDNER, Partha MUKHOPADHYAY
  • Patent number: 11631671
    Abstract: A method of fabricating a semiconductor device is provided. An initial stack of layers is formed over a substrate. The initial stack alternates between a first material layer and a second material layer that has a different composition from the first material layer. The initial stack is divided into a first stack and a second stack. First GAA transistors are formed in the first stack by using the first material layers as respective channel regions for the first GAA transistors and using the second material layers as respective replacement gates for the first GAA transistors. Second GAA transistors are formed in the second stack by using the second material layers as respective channel regions for the second GAA transistors and using the first material layers as respective replacement gates for the second GAA transistors. The second GAA transistors are vertically offset from the first GAA transistors.
    Type: Grant
    Filed: December 29, 2020
    Date of Patent: April 18, 2023
    Assignee: Tokyo Electron Limited
    Inventors: H. Jim Fulford, Anton J. Devilliers, Mark I. Gardner, Daniel Chanemougame, Jeffrey Smith, Lars Liebmann, Subhadeep Kal
  • Publication number: 20230116857
    Abstract: The solution provides structures and fabrication steps for manufacturing a device that includes a core comprising a dielectric material extending vertically from a substrate and a vertical shell having a cross-section having a rounded portion. The vertical shell can include an epitaxially grown semiconductor material that at least partially surrounds the core and forms a channel of a transistor. The core can include a second vertical shell including a second epitaxially grown semiconductor material that at least partially surrounds the core and forms a second channel of the transistor.
    Type: Application
    Filed: August 4, 2022
    Publication date: April 13, 2023
    Applicant: Tokyo Electron Limited
    Inventors: Mark I. Gardner, H. Jim Fulford
  • Publication number: 20230114024
    Abstract: One or more 3D transistor structures that use one or more 2D materials as transistor channels along with methods for fabricating the same are disclosed. A 3D transistor can include a first carrier nanosheet at least partially surrounded by a first 2D material and a second carrier nanosheet at least partially surrounded by a second 2D material. The transistor can include a first source/drain structure in electrical contact with a first end of the first 2D material and a first end of the second 2D material. The transistor can include a second source/drain structure in electrical contact with a second end of the first 2D material and a second end of the second 2D material. The transistor can include a gate structure at least partially surrounding the first 2D material and the second 2D material.
    Type: Application
    Filed: January 21, 2022
    Publication date: April 13, 2023
    Applicant: Tokyo Electron Limited
    Inventors: Mark I. Gardner, H. Jim Fulford
  • Patent number: 11626329
    Abstract: A semiconductor device can include a pad layer including at least one pad structure having a core area surrounded by a peripheral area, and a transistor over the core area. The transistor includes a channel structure extending vertically and a gate structure all around a sidewall portion of the channel structure. The channel structure has a source region and a drain region on opposing ends of a vertical channel region. The channel structure is configured to be electrically coupled to the pad structure. The semiconductor device can further include a first vertical interconnect structure that contacts a top surface of the channel structure, a second vertical interconnect structure that contacts the peripheral area and is configured to be coupled to a bottom surface of the channel structure via the pad structure, and a third vertical interconnect structure that is positioned away from the channel structure and contacts the gate structure.
    Type: Grant
    Filed: December 8, 2020
    Date of Patent: April 11, 2023
    Assignee: Tokyo Electron Limited
    Inventors: H. Jim Fulford, Mark I. Gardner
  • Publication number: 20230108707
    Abstract: One or more 3D transistor structures that use one or more 2D materials as transistor channels along with methods for fabricating the same are disclosed. A 3D transistor can include a first carrier nanosheet at least partially surrounded by a first 2D material and a second carrier nanosheet at least partially surrounded by a second 2D material. The transistor can include a first source/drain structure in electrical contact with a first end of the first 2D material and a first end of the second 2D material. The transistor can include a second source/drain structure in electrical contact with a second end of the first 2D material and a second end of the second 2D material. The transistor can include a gate structure at least partially surrounding the first 2D material and the second 2D material.
    Type: Application
    Filed: January 18, 2022
    Publication date: April 6, 2023
    Applicant: Tokyo Electron Limited
    Inventors: Mark I. Gardner, H. Jim Fulford
  • Patent number: 11610993
    Abstract: Aspects of the disclosure provide a method of forming a semiconductor apparatus including a first portion and a second portion. The first portion is formed on a first substrate and includes at least one first semiconductor device. The second portion is formed on a second substrate including a bulk substrate material and includes at least one second semiconductor device. A carrier substrate is attached to the second portion. The bulk substrate material is removed from the second substrate. The first portion and the second portion are bonded to form the semiconductor apparatus where the at least one second semiconductor device is stacked above the at least one first semiconductor device along a Z direction substantially perpendicular to a substrate plane of the first substrate. The at least one first semiconductor device and the at least one second semiconductor device are positioned between the carrier substrate and the first substrate.
    Type: Grant
    Filed: October 2, 2020
    Date of Patent: March 21, 2023
    Assignee: Tokyo Electron Limited
    Inventors: Mark I. Gardner, H. Jim Fulford
  • Publication number: 20230068854
    Abstract: The solution provides a device formed in a layer stack that includes a source contact layer and a gate contact layer with a first insulation between the gate contact layer and the source contact layer and a drain contact layer with a second insulation between the gate contact layer and the drain contact layer. The layer stack can include a device region orthogonal to a plane defined by a surface of at least one of the layers of the stack. The device region includes a source and a drain separated by a channel at least partially surrounded by a gate dielectric interposed between the gate contact layer and the channel and a first region that can include a silicide or a germanicide at a first end proximal to the source and a second region that can include the silicide or the germanicide at a second end proximal to the drain.
    Type: Application
    Filed: August 23, 2022
    Publication date: March 2, 2023
    Applicant: Tokyo Electron Limited
    Inventors: H. Jim Fulford, Mark I. Gardner, Partha Mukhopadhyay
  • Patent number: 11594535
    Abstract: In a method for forming a semiconductor device, an epitaxial layer stack is formed over a substrate. The epitaxial layer stack includes intermediate layers, one or more first nano layers with a first bandgap value and one or more second nano layers with a second bandgap value. Trenches are formed in the epitaxial layer stack to separate the epitaxial layer stack into sub-stacks such that the one or more first nano layers are separated into first nano-channels, and the one or more second nano layers are separated into second nano-channels. The intermediate layers are recessed so that the first nano-channels and the second nano-channels in each of the sub-stacks protrude from sidewalls of the intermediate layers. Top source/drain (S/D) regions are formed in the trenches and in direct contact with the first nano-channels. Bottom source/drain (S/D) regions are formed in the trenches and in direct contact with the second nano-channels.
    Type: Grant
    Filed: September 13, 2021
    Date of Patent: February 28, 2023
    Assignee: Tokyo Electron Limited
    Inventors: Mark I. Gardner, H. Jim Fulford
  • Publication number: 20230056372
    Abstract: A method of microfabrication includes forming an initial stack of semiconductor layers by epitaxial growth over a substrate. The initial stack of semiconductor layers is surrounded by a sidewall structure. The initial stack of semiconductor layers includes channel structures and sacrificial gate layers stacked alternatingly in a vertical direction substantially perpendicular to a working surface of the substrate. The channel structures include a first channel structure and a second channel structure positioned above the first channel structure. First portions of the sidewall structure are removed to uncover first sides of the initial stack. Source/drain (S/D) regions are formed on uncovered side surfaces of the channel structures from the first sides of the initial stack. Second portions of the sidewall structure are removed to uncover second sides of the initial stack. The sacrificial gate layers are replaced with gate structures from the second sides of the initial stack.
    Type: Application
    Filed: April 6, 2022
    Publication date: February 23, 2023
    Applicant: Tokyo Electron Limited
    Inventors: Mark I. GARDNER, H. Jim FULFORD, Partha MUKHOPADHYAY
  • Publication number: 20230058225
    Abstract: A device structure is disclosed. The device structure includes a channel region having a first surface facing an underlying substrate and a second surface opposite to the first surface. The device structure includes a gate at least partially surrounding the channel region. The gate includes a gate dielectric and a gate conductor, in which the gate dielectric separates the gate conductor from the channel region. The device structure includes self-aligned source and drain regions (S/D regions) contacting the first and second surfaces, respectively.
    Type: Application
    Filed: August 18, 2022
    Publication date: February 23, 2023
    Applicant: Tokyo Electron Limited
    Inventors: Mark I. Gardner, H. Jim Fulford
  • Publication number: 20230057139
    Abstract: Aspects of the present disclosure provide a method for fabricating a semiconductor structure. For example, the method can include forming a stack of metal structures on a substrate, the stack of metal structures including multiple metal structures that are vertically stacked over and electrically separated from one another, each of the metal structures including a ring and one or more pad contacts extending from the ring, the rings of the metal structures being vertically aligned with one another. The method can also include forming one or more channel structures within the rings of the metal structures, the channel structures being electrically separated from one another and electrically separated from the substrate. The method can also include forming one or more interconnections that extend from a position above the stack of metal structures to corresponding one or more of the pad contacts of the metal structures.
    Type: Application
    Filed: May 10, 2022
    Publication date: February 23, 2023
    Applicant: Tokyo Electron Limited
    Inventors: H. Jim FULFORD, Mark I. GARDNER, Partha MUKHOPADHYAY
  • Publication number: 20230024788
    Abstract: Techniques herein include methods of forming channel structures for field effect transistors having a channel current path parallel to a surface of a substrate. 3D in-situ horizontal or lateral growth of the channel and source/drain regions allows for a custom doping in the 3D horizontal nanosheet direction for NMOS and PMOS devices. An ultra-short channel length is achieved with techniques herein because the channel is epitaxially grown in the 3D horizontal nanosheet direction at the monolayer level. Since the channel is grown in a dielectric cavity, a precise channel cross sectional area can be tuned.
    Type: Application
    Filed: May 11, 2022
    Publication date: January 26, 2023
    Applicant: Tokyo Electron Limited
    Inventors: Mark I. GARDNER, H. Jim FULFORD
  • Publication number: 20230019692
    Abstract: Semiconductor devices and corresponding methods of manufacturing the same are disclosed. For example, a semiconductor device includes a first transistor comprising a first channel region. The first channel region includes one or more first nanostructures formed of a semiconductor material. The semiconductor device includes a second transistor disposed vertically with respect to the first transistor and comprising a second channel region. The second channel region includes one or more second nanostructures formed of a conductive oxide material.
    Type: Application
    Filed: July 15, 2022
    Publication date: January 19, 2023
    Applicant: Tokyo Electron Limited
    Inventors: Mark I. Gardner, H. Jim Fulford, Partha Mukhopadhyay
  • Patent number: 11557519
    Abstract: Techniques herein include methods for fabricating complete field effect transistors having an upright or vertical orientation. The methods can utilize epitaxial growth to provide fine control over material deposition and thickness of said material layers. The methods can provide separate control of channel doping in either NMOS and/or PMOS transistors. All of a source, channel, and drain can be epitaxially grown in an opening into a dielectric layer stack, with said doping executed during said epitaxial growth.
    Type: Grant
    Filed: December 1, 2020
    Date of Patent: January 17, 2023
    Assignee: Tokyo Electron Limited
    Inventors: Mark I. Gardner, H. Jim Fulford