Patents by Inventor Mark Van Dal
Mark Van Dal has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11081589Abstract: A semiconductor device includes a substrate, an N-type bottom vertical gate-all-around (VGAA) transistor, a P-type bottom VGAA transistor, and a top VGAA transistor. The N-type bottom vertical gate-all-around (VGAA) transistor is over the semiconductor substrate and comprising a first nanowire made of InAs. The P-type bottom VGAA transistor is over the semiconductor substrate and comprising a second nanowire made of Ge. The top VGAA transistor is over the N-type bottom VGAA transistor, in which the top VGAA transistor includes a third nanowire in contact with the N-type bottom VGAA transistor, a fourth nanowire on and in contact with the third nanowire, and a bit line wrapping the fourth nanowire.Type: GrantFiled: November 8, 2019Date of Patent: August 3, 2021Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventor: Mark Van Dal
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Publication number: 20210193532Abstract: In a method of manufacturing a semiconductor device, a fin structure having a bottom portion, an intermediate portion disposed over the bottom portion and an upper portion disposed over the intermediate portion is formed. The intermediate portion is removed at a source/drain region of the fin structure, thereby forming a space between the bottom portion and the upper portion. An insulating layer is formed in the space. A source/drain contact layer is formed over the upper portion. The source/drain contact layer is separated by the insulating layer from the bottom portion of the fin structure.Type: ApplicationFiled: March 8, 2021Publication date: June 24, 2021Inventors: Mark VAN DAL, Gerben DOORNBOS
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Publication number: 20210184029Abstract: Various methods for fabricating non-planar integrated circuit devices, such as FinFET devices, are disclosed herein. An exemplary method includes forming a rib structure extending from a substrate; forming a two-dimensional material layer (including, for example, transition metal dichalcogenide or graphene) on the rib structure and the substrate; patterning the two-dimensional material layer, such that the two-dimensional material layer is disposed on at least one surface of the rib structure; and forming a gate on the two-dimensional material layer. In some implementations, a channel region, a source region, and a drain region are defined in the two-dimensional material layer. The channel region is disposed between the source region and the drain region, where the gate is disposed over the channel region. In some implementations, the patterning includes removing the two-dimensional material layer disposed on a top surface of the substrate and/or disposed on a top surface of the rib structure.Type: ApplicationFiled: March 1, 2021Publication date: June 17, 2021Inventors: Mark van Dal, Martin Christopher Holland, Matthias Passlack
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Patent number: 11024548Abstract: A fin including a bottom portion, a first sacrificial layer disposed over the bottom portion, a first semiconductor layer disposed over the first sacrificial layer, a second sacrificial layer disposed over the first semiconductor layer and a second semiconductor layer disposed over the second sacrificial layer, is formed. The second semiconductor layer protrudes from a first insulating layer. A dummy gate is formed over the second semiconductor layer. A sidewall spacer layer is formed on side faces of the dummy gate. A first dielectric layer is formed over the dummy gate and the sidewall spacer layer. The dummy gate is removed, thereby forming a gate space. The first insulating layer is etched in the gate space, thereby exposing the first semiconductor layer and the first and second sacrificial layers. The first and second sacrificial layers are removed. A gate dielectric layer and a gate electrode layer are formed.Type: GrantFiled: November 27, 2018Date of Patent: June 1, 2021Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Mark Van Dal, Gerben Doornbos
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Patent number: 11018243Abstract: A semiconductor device includes a substrate, a gate structure, a plurality of nanowires, a sacrificial material, and an epitaxy structure. The gate structure is disposed on and in contact with the substrate. The nanowires extend through the gate structure. The sacrificial material is separated from the gate structure. The epitaxy structure is in contact with the nanowires, is separated from the substrate, and surrounds the sacrificial material.Type: GrantFiled: June 20, 2017Date of Patent: May 25, 2021Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Blandine Duriez, Martin Christopher Holland, Georgios Vellianitis, Mark Van Dal
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Patent number: 10978557Abstract: A method includes forming a plurality of first semiconductor layers and second semiconductor layers in an alternate manner over a substrate; etching the first semiconductor layers and second semiconductor layers to form a fin structure, in which the fin structure comprises a plurality of first nanowires and second nanowires alternately arranged, the first nanowires have respective remaining portions of the first semiconductor layers, and the second nanowires have respective remaining portions of second semiconductor layers; forming a dummy gate over the fin structure; forming a plurality of gate spacers on opposite sidewalls of the dummy gate, respectively; replacing the dummy gate with a metal gate; removing first portions of the second nanowires exposed by the metal gate and metal gate and the gate spacers suspended; and forming an epitaxy layer wrapping around the first portions of the first nanowires, in which opposite sidewalls of the epitaxy layer have zig-zag contour.Type: GrantFiled: June 24, 2019Date of Patent: April 13, 2021Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Martin Christopher Holland, Mark Van Dal, Georgios Vellianitis, Blandine Duriez, Gerben Doornbos
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Patent number: 10943832Abstract: In a method of manufacturing a semiconductor device, a fin structure having a bottom portion, an intermediate portion disposed over the bottom portion and an upper portion disposed over the intermediate portion is formed. The intermediate portion is removed at a source/drain region of the fin structure, thereby forming a space between the bottom portion and the upper portion. An insulating layer is formed in the space. A source/drain contact layer is formed over the upper portion. The source/drain contact layer is separated by the insulating layer from the bottom portion of the fin structure.Type: GrantFiled: September 27, 2019Date of Patent: March 9, 2021Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Mark Van Dal, Gerben Doornbos
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Patent number: 10937908Abstract: Various methods for fabricating non-planar integrated circuit devices, such as FinFET devices, are disclosed herein. An exemplary method includes forming a rib structure extending from a substrate; forming a two-dimensional material layer (including, for example, transition metal dichalcogenide or graphene) on the rib structure and the substrate; patterning the two-dimensional material layer, such that the two-dimensional material layer is disposed on at least one surface of the rib structure; and forming a gate on the two-dimensional material layer. In some implementations, a channel region, a source region, and a drain region are defined in the two-dimensional material layer. The channel region is disposed between the source region and the drain region, where the gate is disposed over the channel region. In some implementations, the patterning includes removing the two-dimensional material layer disposed on a top surface of the substrate and/or disposed on a top surface of the rib structure.Type: GrantFiled: July 13, 2017Date of Patent: March 2, 2021Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Mark van Dal, Martin Christopher Holland, Matthias Passlack
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Publication number: 20210057547Abstract: A semiconductor structure includes a substrate, a first epitaxial layer, a second epitaxial layer, and a transistor. The substrate includes a first pyramid protrusion, a second pyramid protrusion, a third pyramid protrusion, and a fourth pyramid protrusion. The first and second pyramid protrusions are arranged along a first direction, the second and fourth pyramid protrusions are arranged along the first direction, and the first and third pyramid protrusions are arranged along a second direction crossing the first direction. The first epitaxial layer is over the substrate and in contact with the first, second, third, and fourth pyramid protrusions. The second epitaxial layer is over the first epitaxial layer. The transistor is over the second epitaxial layer.Type: ApplicationFiled: October 26, 2020Publication date: February 25, 2021Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Carlos H. DIAZ, Mark VAN DAL, Martin Christopher HOLLAND
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Patent number: 10867866Abstract: In a method of manufacturing a semiconductor device, a fin structure having a bottom portion, an intermediate portion disposed over the bottom portion and an upper portion disposed over the intermediate portion is formed. The intermediate portion is removed at a source/drain region of the fin structure, thereby forming a space between the bottom portion and the upper portion. An insulating layer is formed in the space. A source/drain contact layer is formed over the upper portion. The source/drain contact layer is separated by the insulating layer from the bottom portion of the fin structure.Type: GrantFiled: October 30, 2017Date of Patent: December 15, 2020Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Mark Van Dal, Gerben Doornbos
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Patent number: 10861933Abstract: According to one example, a method includes epitaxially growing first portions of a plurality of elongated semiconductor structures on a semiconductor substrate, the elongated semiconductor structures running perpendicular to the substrate. The method further includes forming a gate layer on the substrate, the gate layer contacting the elongated semiconductor structures. The method further includes performing a planarization process on the gate layer and the elongated semiconductor structures, and epitaxially growing second portions of the plurality of elongated semiconductor structures, the second portions comprising a different material than the first portions.Type: GrantFiled: November 2, 2018Date of Patent: December 8, 2020Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY., LTD.Inventors: Richard Kenneth Oxland, Blandine Duriez, Mark van Dal, Martin Christopher Holland
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Publication number: 20200358015Abstract: In a method of forming a gate-all-around field effect transistor (GAA FET), a bottom support layer is formed over a substrate and a first group of carbon nanotubes (CNTs) are disposed over the bottom support layer. A first support layer is formed over the first group of CNTs and the bottom support layer such that the first group of CNTs are embedded in the first support layer. A second group of carbon nanotubes (CNTs) are disposed over the first support layer. A second support layer is formed over the second group of CNTs and the first support layer such that the second group of CNTs are embedded in the second support layer. A fin structure is formed by patterning at least the first support layer and the second support layer.Type: ApplicationFiled: July 27, 2020Publication date: November 12, 2020Inventors: Timothy VASEN, Mark VAN DAL, Gerben DOORNBOS, Matthias PASSLACK
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Patent number: 10818778Abstract: A method of manufacturing a semiconductor structure comprises etching a semiconductor substrate having a top surface extending along a (001) crystal plane, such that a majority of a top surface of the etched semiconductor substrate extends along {111} crystal planes; forming a first epitaxial layer in contact with the top surface of the etched semiconductor substrate; and forming a second epitaxial layer on the first epitaxial layer.Type: GrantFiled: June 16, 2018Date of Patent: October 27, 2020Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Carlos H. Diaz, Mark Van Dal, Martin Christopher Holland
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Patent number: 10797148Abstract: In a method of forming a Group III-V semiconductor layer on a Si substrate, a first source gas containing a Group V element is supplied to a surface of the Si substrate while heating the substrate at a first temperature, thereby terminating the Si surface with the Group V element. Then, a second source gas containing a Group III element is supplied to the surface while heating the substrate at a second temperature, thereby forming a nucleation layer directly on the surface of the Si substrate. After the nucleation layer is formed, the supply of the second source gas is stopped and the substrate is annealed at a third temperature while the first source gas being supplied, thereby forming a seed layer. After the annealing, the second source gas is supplied while heating the substrate at a fourth temperature, thereby forming a body III-V layer semiconductor on the seed layer.Type: GrantFiled: October 22, 2019Date of Patent: October 6, 2020Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Mark Van Dal, Matthias Passlack, Martin Christopher Holland
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Patent number: 10770358Abstract: In a method of manufacturing a semiconductor device, a fin structure having a bottom portion, an intermediate portion disposed over the bottom portion and an upper portion disposed over the intermediate portion is formed. The intermediate portion is removed at a source/drain region of the fin structure, thereby forming a space between the bottom portion and the upper portion. An insulating layer is formed in the space. A source/drain contact layer is formed over the upper portion. The source/drain contact layer is separated by the insulating layer from the bottom portion of the fin structure.Type: GrantFiled: November 27, 2018Date of Patent: September 8, 2020Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Mark Van Dal, Gerben Doornbos
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Patent number: 10756174Abstract: A semiconductor device includes a substrate, a gate structure, at least one nanowire, at least one epitaxy structure, and at least one source/drain spacer. The gate structure is disposed on the substrate. The nanowire extends through the gate structure. The epitaxy structure is disposed on the substrate and is in contact with the nanowire. The source/drain spacer is disposed between the epitaxy structure and the gate structure and is embedded in the epitaxy structure.Type: GrantFiled: June 5, 2017Date of Patent: August 25, 2020Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Mark Van Dal, Gerben Doornbos, Chung-Te Lin
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Patent number: 10727427Abstract: In a method of forming a gate-all-around field effect transistor (GAA FET), a bottom support layer is formed over a substrate and a first group of carbon nanotubes (CNTs) are disposed over the bottom support layer. A first support layer is formed over the first group of CNTs and the bottom support layer such that the first group of CNTs are embedded in the first support layer. A second group of carbon nanotubes (CNTs) are disposed over the first support layer. A second support layer is formed over the second group of CNTs and the first support layer such that the second group of CNTs are embedded in the second support layer. A fin structure is formed by patterning at least the first support layer and the second support layer.Type: GrantFiled: August 31, 2018Date of Patent: July 28, 2020Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Timothy Vasen, Mark van Dal, Gerben Doornbos, Matthias Passlack
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Publication number: 20200219973Abstract: Semiconductor structures and methods for forming the same are provided. The method includes forming a fin structure over a substrate, and the fin structure includes alternately stacked semiconductor material layers and sacrificial layers. The method further includes forming a dummy gate structure, recessing the fin structure to form an opening, forming first source/drain spacers on sidewalls of the sacrificial layers by performing a first atomic layer deposition (ALD) process, and forming source/drain structure in the opening. The method further includes removing the dummy gate structure and the sacrificial layers to expose the semiconductor material layers and forming a gate structure wrapping around the semiconductor material layers.Type: ApplicationFiled: March 23, 2020Publication date: July 9, 2020Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Mark VAN DAL, Gerben DOORNBOS, Chung-Te LIN
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Patent number: 10699941Abstract: A method includes performing an epitaxy to grow a semiconductor layer, which includes a top portion over a semiconductor region. The semiconductor region is between two insulation regions that are in a substrate. The method further includes recessing the insulation regions to expose portions of sidewalls of the semiconductor region, and etching a portion of the semiconductor region, wherein the etched portion of the semiconductor region is under and contacting a bottom surface of the semiconductor layer, wherein the semiconductor layer is spaced apart from an underlying region by an air gap. A gate dielectric and a gate electrode are formed over the semiconductor layer.Type: GrantFiled: December 21, 2018Date of Patent: June 30, 2020Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Georgios Vellianitis, Mark van Dal, Blandine Duriez
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Patent number: 10679988Abstract: In a method of manufacturing a semiconductor device, a fin structure protruding from a first isolation insulating layer is formed. A second isolation insulating layer made of different material than the first isolation insulating layer is formed so that a first upper portion of the fin structure is exposed. A dummy gate structure is formed over the exposed first upper portion of the first fin structure. The second isolation insulating layer is etched by using the dummy gate structure as an etching mask. The dummy gate structure is removed so that a gate space is formed. The second isolation insulating layer is etched in the gate space so that a second upper portion of the fin structure is exposed from the first isolation insulating layer. A gate dielectric layer and a gate electrode layer are formed over the exposed second portion of the fin structure.Type: GrantFiled: September 18, 2017Date of Patent: June 9, 2020Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Gerben Doornbos, Mark Van Dal