Patents by Inventor Mark Van Dal

Mark Van Dal has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11081589
    Abstract: A semiconductor device includes a substrate, an N-type bottom vertical gate-all-around (VGAA) transistor, a P-type bottom VGAA transistor, and a top VGAA transistor. The N-type bottom vertical gate-all-around (VGAA) transistor is over the semiconductor substrate and comprising a first nanowire made of InAs. The P-type bottom VGAA transistor is over the semiconductor substrate and comprising a second nanowire made of Ge. The top VGAA transistor is over the N-type bottom VGAA transistor, in which the top VGAA transistor includes a third nanowire in contact with the N-type bottom VGAA transistor, a fourth nanowire on and in contact with the third nanowire, and a bit line wrapping the fourth nanowire.
    Type: Grant
    Filed: November 8, 2019
    Date of Patent: August 3, 2021
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventor: Mark Van Dal
  • Publication number: 20210193532
    Abstract: In a method of manufacturing a semiconductor device, a fin structure having a bottom portion, an intermediate portion disposed over the bottom portion and an upper portion disposed over the intermediate portion is formed. The intermediate portion is removed at a source/drain region of the fin structure, thereby forming a space between the bottom portion and the upper portion. An insulating layer is formed in the space. A source/drain contact layer is formed over the upper portion. The source/drain contact layer is separated by the insulating layer from the bottom portion of the fin structure.
    Type: Application
    Filed: March 8, 2021
    Publication date: June 24, 2021
    Inventors: Mark VAN DAL, Gerben DOORNBOS
  • Publication number: 20210184029
    Abstract: Various methods for fabricating non-planar integrated circuit devices, such as FinFET devices, are disclosed herein. An exemplary method includes forming a rib structure extending from a substrate; forming a two-dimensional material layer (including, for example, transition metal dichalcogenide or graphene) on the rib structure and the substrate; patterning the two-dimensional material layer, such that the two-dimensional material layer is disposed on at least one surface of the rib structure; and forming a gate on the two-dimensional material layer. In some implementations, a channel region, a source region, and a drain region are defined in the two-dimensional material layer. The channel region is disposed between the source region and the drain region, where the gate is disposed over the channel region. In some implementations, the patterning includes removing the two-dimensional material layer disposed on a top surface of the substrate and/or disposed on a top surface of the rib structure.
    Type: Application
    Filed: March 1, 2021
    Publication date: June 17, 2021
    Inventors: Mark van Dal, Martin Christopher Holland, Matthias Passlack
  • Patent number: 11024548
    Abstract: A fin including a bottom portion, a first sacrificial layer disposed over the bottom portion, a first semiconductor layer disposed over the first sacrificial layer, a second sacrificial layer disposed over the first semiconductor layer and a second semiconductor layer disposed over the second sacrificial layer, is formed. The second semiconductor layer protrudes from a first insulating layer. A dummy gate is formed over the second semiconductor layer. A sidewall spacer layer is formed on side faces of the dummy gate. A first dielectric layer is formed over the dummy gate and the sidewall spacer layer. The dummy gate is removed, thereby forming a gate space. The first insulating layer is etched in the gate space, thereby exposing the first semiconductor layer and the first and second sacrificial layers. The first and second sacrificial layers are removed. A gate dielectric layer and a gate electrode layer are formed.
    Type: Grant
    Filed: November 27, 2018
    Date of Patent: June 1, 2021
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Mark Van Dal, Gerben Doornbos
  • Patent number: 11018243
    Abstract: A semiconductor device includes a substrate, a gate structure, a plurality of nanowires, a sacrificial material, and an epitaxy structure. The gate structure is disposed on and in contact with the substrate. The nanowires extend through the gate structure. The sacrificial material is separated from the gate structure. The epitaxy structure is in contact with the nanowires, is separated from the substrate, and surrounds the sacrificial material.
    Type: Grant
    Filed: June 20, 2017
    Date of Patent: May 25, 2021
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Blandine Duriez, Martin Christopher Holland, Georgios Vellianitis, Mark Van Dal
  • Patent number: 10978557
    Abstract: A method includes forming a plurality of first semiconductor layers and second semiconductor layers in an alternate manner over a substrate; etching the first semiconductor layers and second semiconductor layers to form a fin structure, in which the fin structure comprises a plurality of first nanowires and second nanowires alternately arranged, the first nanowires have respective remaining portions of the first semiconductor layers, and the second nanowires have respective remaining portions of second semiconductor layers; forming a dummy gate over the fin structure; forming a plurality of gate spacers on opposite sidewalls of the dummy gate, respectively; replacing the dummy gate with a metal gate; removing first portions of the second nanowires exposed by the metal gate and metal gate and the gate spacers suspended; and forming an epitaxy layer wrapping around the first portions of the first nanowires, in which opposite sidewalls of the epitaxy layer have zig-zag contour.
    Type: Grant
    Filed: June 24, 2019
    Date of Patent: April 13, 2021
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Martin Christopher Holland, Mark Van Dal, Georgios Vellianitis, Blandine Duriez, Gerben Doornbos
  • Patent number: 10943832
    Abstract: In a method of manufacturing a semiconductor device, a fin structure having a bottom portion, an intermediate portion disposed over the bottom portion and an upper portion disposed over the intermediate portion is formed. The intermediate portion is removed at a source/drain region of the fin structure, thereby forming a space between the bottom portion and the upper portion. An insulating layer is formed in the space. A source/drain contact layer is formed over the upper portion. The source/drain contact layer is separated by the insulating layer from the bottom portion of the fin structure.
    Type: Grant
    Filed: September 27, 2019
    Date of Patent: March 9, 2021
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Mark Van Dal, Gerben Doornbos
  • Patent number: 10937908
    Abstract: Various methods for fabricating non-planar integrated circuit devices, such as FinFET devices, are disclosed herein. An exemplary method includes forming a rib structure extending from a substrate; forming a two-dimensional material layer (including, for example, transition metal dichalcogenide or graphene) on the rib structure and the substrate; patterning the two-dimensional material layer, such that the two-dimensional material layer is disposed on at least one surface of the rib structure; and forming a gate on the two-dimensional material layer. In some implementations, a channel region, a source region, and a drain region are defined in the two-dimensional material layer. The channel region is disposed between the source region and the drain region, where the gate is disposed over the channel region. In some implementations, the patterning includes removing the two-dimensional material layer disposed on a top surface of the substrate and/or disposed on a top surface of the rib structure.
    Type: Grant
    Filed: July 13, 2017
    Date of Patent: March 2, 2021
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Mark van Dal, Martin Christopher Holland, Matthias Passlack
  • Publication number: 20210057547
    Abstract: A semiconductor structure includes a substrate, a first epitaxial layer, a second epitaxial layer, and a transistor. The substrate includes a first pyramid protrusion, a second pyramid protrusion, a third pyramid protrusion, and a fourth pyramid protrusion. The first and second pyramid protrusions are arranged along a first direction, the second and fourth pyramid protrusions are arranged along the first direction, and the first and third pyramid protrusions are arranged along a second direction crossing the first direction. The first epitaxial layer is over the substrate and in contact with the first, second, third, and fourth pyramid protrusions. The second epitaxial layer is over the first epitaxial layer. The transistor is over the second epitaxial layer.
    Type: Application
    Filed: October 26, 2020
    Publication date: February 25, 2021
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Carlos H. DIAZ, Mark VAN DAL, Martin Christopher HOLLAND
  • Patent number: 10867866
    Abstract: In a method of manufacturing a semiconductor device, a fin structure having a bottom portion, an intermediate portion disposed over the bottom portion and an upper portion disposed over the intermediate portion is formed. The intermediate portion is removed at a source/drain region of the fin structure, thereby forming a space between the bottom portion and the upper portion. An insulating layer is formed in the space. A source/drain contact layer is formed over the upper portion. The source/drain contact layer is separated by the insulating layer from the bottom portion of the fin structure.
    Type: Grant
    Filed: October 30, 2017
    Date of Patent: December 15, 2020
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Mark Van Dal, Gerben Doornbos
  • Patent number: 10861933
    Abstract: According to one example, a method includes epitaxially growing first portions of a plurality of elongated semiconductor structures on a semiconductor substrate, the elongated semiconductor structures running perpendicular to the substrate. The method further includes forming a gate layer on the substrate, the gate layer contacting the elongated semiconductor structures. The method further includes performing a planarization process on the gate layer and the elongated semiconductor structures, and epitaxially growing second portions of the plurality of elongated semiconductor structures, the second portions comprising a different material than the first portions.
    Type: Grant
    Filed: November 2, 2018
    Date of Patent: December 8, 2020
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY., LTD.
    Inventors: Richard Kenneth Oxland, Blandine Duriez, Mark van Dal, Martin Christopher Holland
  • Publication number: 20200358015
    Abstract: In a method of forming a gate-all-around field effect transistor (GAA FET), a bottom support layer is formed over a substrate and a first group of carbon nanotubes (CNTs) are disposed over the bottom support layer. A first support layer is formed over the first group of CNTs and the bottom support layer such that the first group of CNTs are embedded in the first support layer. A second group of carbon nanotubes (CNTs) are disposed over the first support layer. A second support layer is formed over the second group of CNTs and the first support layer such that the second group of CNTs are embedded in the second support layer. A fin structure is formed by patterning at least the first support layer and the second support layer.
    Type: Application
    Filed: July 27, 2020
    Publication date: November 12, 2020
    Inventors: Timothy VASEN, Mark VAN DAL, Gerben DOORNBOS, Matthias PASSLACK
  • Patent number: 10818778
    Abstract: A method of manufacturing a semiconductor structure comprises etching a semiconductor substrate having a top surface extending along a (001) crystal plane, such that a majority of a top surface of the etched semiconductor substrate extends along {111} crystal planes; forming a first epitaxial layer in contact with the top surface of the etched semiconductor substrate; and forming a second epitaxial layer on the first epitaxial layer.
    Type: Grant
    Filed: June 16, 2018
    Date of Patent: October 27, 2020
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Carlos H. Diaz, Mark Van Dal, Martin Christopher Holland
  • Patent number: 10797148
    Abstract: In a method of forming a Group III-V semiconductor layer on a Si substrate, a first source gas containing a Group V element is supplied to a surface of the Si substrate while heating the substrate at a first temperature, thereby terminating the Si surface with the Group V element. Then, a second source gas containing a Group III element is supplied to the surface while heating the substrate at a second temperature, thereby forming a nucleation layer directly on the surface of the Si substrate. After the nucleation layer is formed, the supply of the second source gas is stopped and the substrate is annealed at a third temperature while the first source gas being supplied, thereby forming a seed layer. After the annealing, the second source gas is supplied while heating the substrate at a fourth temperature, thereby forming a body III-V layer semiconductor on the seed layer.
    Type: Grant
    Filed: October 22, 2019
    Date of Patent: October 6, 2020
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Mark Van Dal, Matthias Passlack, Martin Christopher Holland
  • Patent number: 10770358
    Abstract: In a method of manufacturing a semiconductor device, a fin structure having a bottom portion, an intermediate portion disposed over the bottom portion and an upper portion disposed over the intermediate portion is formed. The intermediate portion is removed at a source/drain region of the fin structure, thereby forming a space between the bottom portion and the upper portion. An insulating layer is formed in the space. A source/drain contact layer is formed over the upper portion. The source/drain contact layer is separated by the insulating layer from the bottom portion of the fin structure.
    Type: Grant
    Filed: November 27, 2018
    Date of Patent: September 8, 2020
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Mark Van Dal, Gerben Doornbos
  • Patent number: 10756174
    Abstract: A semiconductor device includes a substrate, a gate structure, at least one nanowire, at least one epitaxy structure, and at least one source/drain spacer. The gate structure is disposed on the substrate. The nanowire extends through the gate structure. The epitaxy structure is disposed on the substrate and is in contact with the nanowire. The source/drain spacer is disposed between the epitaxy structure and the gate structure and is embedded in the epitaxy structure.
    Type: Grant
    Filed: June 5, 2017
    Date of Patent: August 25, 2020
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Mark Van Dal, Gerben Doornbos, Chung-Te Lin
  • Patent number: 10727427
    Abstract: In a method of forming a gate-all-around field effect transistor (GAA FET), a bottom support layer is formed over a substrate and a first group of carbon nanotubes (CNTs) are disposed over the bottom support layer. A first support layer is formed over the first group of CNTs and the bottom support layer such that the first group of CNTs are embedded in the first support layer. A second group of carbon nanotubes (CNTs) are disposed over the first support layer. A second support layer is formed over the second group of CNTs and the first support layer such that the second group of CNTs are embedded in the second support layer. A fin structure is formed by patterning at least the first support layer and the second support layer.
    Type: Grant
    Filed: August 31, 2018
    Date of Patent: July 28, 2020
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Timothy Vasen, Mark van Dal, Gerben Doornbos, Matthias Passlack
  • Publication number: 20200219973
    Abstract: Semiconductor structures and methods for forming the same are provided. The method includes forming a fin structure over a substrate, and the fin structure includes alternately stacked semiconductor material layers and sacrificial layers. The method further includes forming a dummy gate structure, recessing the fin structure to form an opening, forming first source/drain spacers on sidewalls of the sacrificial layers by performing a first atomic layer deposition (ALD) process, and forming source/drain structure in the opening. The method further includes removing the dummy gate structure and the sacrificial layers to expose the semiconductor material layers and forming a gate structure wrapping around the semiconductor material layers.
    Type: Application
    Filed: March 23, 2020
    Publication date: July 9, 2020
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Mark VAN DAL, Gerben DOORNBOS, Chung-Te LIN
  • Patent number: 10699941
    Abstract: A method includes performing an epitaxy to grow a semiconductor layer, which includes a top portion over a semiconductor region. The semiconductor region is between two insulation regions that are in a substrate. The method further includes recessing the insulation regions to expose portions of sidewalls of the semiconductor region, and etching a portion of the semiconductor region, wherein the etched portion of the semiconductor region is under and contacting a bottom surface of the semiconductor layer, wherein the semiconductor layer is spaced apart from an underlying region by an air gap. A gate dielectric and a gate electrode are formed over the semiconductor layer.
    Type: Grant
    Filed: December 21, 2018
    Date of Patent: June 30, 2020
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Georgios Vellianitis, Mark van Dal, Blandine Duriez
  • Patent number: 10679988
    Abstract: In a method of manufacturing a semiconductor device, a fin structure protruding from a first isolation insulating layer is formed. A second isolation insulating layer made of different material than the first isolation insulating layer is formed so that a first upper portion of the fin structure is exposed. A dummy gate structure is formed over the exposed first upper portion of the first fin structure. The second isolation insulating layer is etched by using the dummy gate structure as an etching mask. The dummy gate structure is removed so that a gate space is formed. The second isolation insulating layer is etched in the gate space so that a second upper portion of the fin structure is exposed from the first isolation insulating layer. A gate dielectric layer and a gate electrode layer are formed over the exposed second portion of the fin structure.
    Type: Grant
    Filed: September 18, 2017
    Date of Patent: June 9, 2020
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Gerben Doornbos, Mark Van Dal