Patents by Inventor Matthew V. Metz

Matthew V. Metz has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20190214500
    Abstract: An embodiment includes a transistor comprising: first, second, and third layers each including a group III-V material; a channel included in the second layer, which is between the first and third layers; and a gate having first and second gate portions; wherein (a)(i) the first and third layers are doped, (a)(ii) the channel is between the first and second gate portions and the second gate portion is between the channel and a substrate, (a)(iii) a first axis intersects the first, second, and third layers but not the first gate portion, and (a)(iv) a second axis, parallel to the first axis, intersects the first and second gate portions and the channel. Other embodiments are described herein.
    Type: Application
    Filed: September 30, 2016
    Publication date: July 11, 2019
    Inventors: Cheng-Ying Huang, Matthew V. Metz, Gilbert Dewey, Willy Rachmady, Jack T. Kavalieros, Sean T. Ma
  • Patent number: 10347767
    Abstract: A subfin layer is deposited in a trench in an insulating layer on the substrate. A fin is deposited on the subfin layer. The fin has a top portion and opposing sidewalls. The fin comprises a first semiconductor material. The subfin layer comprises a III-V semiconductor material.
    Type: Grant
    Filed: June 16, 2015
    Date of Patent: July 9, 2019
    Assignee: Intel Corporation
    Inventors: Willy Rachmady, Matthew V. Metz, Van H. Le, Ravi Pillarisetty, Gilbert Dewey, Jack T. Kavalieros, Ashish Agrawal
  • Patent number: 10340374
    Abstract: Monolithic FETs including a channel region of a first semiconductor material disposed over a substrate. While a mask, such as a gate stack or sacrificial gate stack, is covering the channel region, an impurity-doped compositionally graded semiconductor is grown, for example on at least a drain end of the channel region to introduce a carrier-blocking conduction band offset and/or a wider band gap within the drain region of the transistor. In some embodiments, the compositional grade induces a carrier-blocking band offset of at least 0.25 eV. The wider band gap and/or band offset contributes to a reduced gate induced drain leakage (GIDL). The impurity-doped semiconductor may be compositionally graded back down from the retrograded composition to a suitably narrow band gap material providing good ohmic contact. In some embodiments, the impurity-doped compositionally graded semiconductor growth is integrated into a gate-last, source/drain regrowth finFET fabrication process.
    Type: Grant
    Filed: September 25, 2015
    Date of Patent: July 2, 2019
    Assignee: Intel Corporation
    Inventors: Gilbert Dewey, Willy Rachmady, Matthew V. Metz, Chandra S. Mohapatra, Sean T. Ma, Jack T. Kavalieros, Anand S. Murthy, Tahir Ghani
  • Publication number: 20190198658
    Abstract: Techniques are disclosed for forming group III-V material transistors employing nitride-based dopant diffusion barrier layers. The techniques can include growing the dilute nitride-based barrier layer as a relatively thin layer of III-V material in the sub-channel (or sub-fin) region of a transistor, near the substrate/III-V material interface, for example. Such a nitride-based barrier layer can be used to trap atoms from the substrate at vacancy sites within the III-V material. Therefore, the barrier layer can arrest substrate atoms from diffusing in an undesired manner by protecting the sub-channel layer from being unintentionally doped due to subsequent processing in the transistor fabrication. In addition, by forming the barrier layer pseudomorphically, the lattice mismatch of the barrier layer with the sub-channel layer in the heterojunction stack becomes insignificant. In some embodiments, the group III-V alloyed with nitrogen (N) material may include an N concentration of less than 5, 2, or 1.
    Type: Application
    Filed: September 29, 2016
    Publication date: June 27, 2019
    Applicant: INTEL CORPORATION
    Inventors: Chandra S. Mohapatra, Harold W. Kennel, Glenn A. Glass, Willy Rachmady, Anand S. Murthy, Gilbert Dewey, Jack T. Kavalieros, Tahir Ghani, Matthew V. Metz, Sean T. Ma
  • Publication number: 20190189770
    Abstract: An apparatus including a three-dimensional semiconductor body including a channel region and junction regions disposed on opposite sides of the channel region, the three-dimensional semiconductor body including a plurality of nanowires including a germanium material disposed in respective planes separated in the junction regions by a second material, wherein a lattice constant of the second material is similar to a lattice constant of the germanium material; and a gate stack disposed on the channel region, the gate stack including a gate electrode disposed on a gate dielectric. A method of including forming a plurality of nanowires in separate planes on a substrate, each of the plurality of nanowires including a germanium material and separated from an adjacent nanowire by a sacrificial material; disposing a gate stack on the plurality of nanowires in a designated channel region, the gate stack including a dielectric material and a gate electrode.
    Type: Application
    Filed: February 25, 2019
    Publication date: June 20, 2019
    Inventors: Willy RACHMADY, Matthew V. METZ, Van H. LE, Jack T. KAVALIEROS, Sanaz K. GARDNER
  • Publication number: 20190189794
    Abstract: Techniques are disclosed for forming high mobility NMOS fin-based transistors having an indium-rich channel region electrically isolated from the sub-fin by an aluminum-containing layer. The aluminum aluminum-containing layer may be provisioned within an indium-containing layer that includes the indium-rich channel region, or may be provisioned between the indium-containing layer and the sub-fin. The indium concentration of the indium-containing layer may be graded from an indium-poor concentration near the aluminum-containing barrier layer to an indium-rich concentration at the indium-rich channel layer. The indium-rich channel layer is at or otherwise proximate to the top of the fin, according to some example embodiments. The grading can be intentional and/or due to the effect of reorganization of atoms at the interface of indium-rich channel layer and the aluminum-containing barrier layer. Numerous variations and embodiments will be appreciated in light of this disclosure.
    Type: Application
    Filed: February 23, 2019
    Publication date: June 20, 2019
    Applicant: INTEL CORPORATION
    Inventors: CHANDRA S. MOHAPATRA, ANAND S. MURTHY, GLENN A. GLASS, TAHIR GHANI, WILLY RACHMADY, JACK T. KAVALIEROS, GILBERT DEWEY, MATTHEW V. METZ, HAROLD W. KENNEL
  • Publication number: 20190172941
    Abstract: Embodiments are generally directed to a semiconductor device with released source and drain. An embodiment of a method includes etching a buffer layer of a semiconductor device to form a gate trench under a gate channel portion of a channel layer of the device; filling the gate trench with an oxide material to form an oxide isolation layer; etching one or more source/drain contact trenches in an interlayer dielectric (ILD) layer for source and drain regions of the device; etching the oxide isolation layer within the one or more source/drain contact trenches to form one or more cavities under a source/drain channel in the source and drain regions, wherein the etching of each contact trench is to expose all sides of the source/drain channel; and depositing contact metal in the one or more contact trenches, including depositing the contact metal in the cavities under the source/drain channel.
    Type: Application
    Filed: July 2, 2016
    Publication date: June 6, 2019
    Applicant: Intel Corporation
    Inventors: Willy RACHMADY, Sanaz K. GARDNER, Chandra S. MOHAPATRA, Matthew V. METZ, Gilbert DEWEY, Sean T. MA, Jack T. KAVALIEROS, Anand S. MURTHY, Tahir GHANI
  • Publication number: 20190172911
    Abstract: An embodiment includes an apparatus comprising: a trench included in an insulation layer that is formed on a substrate, the trench having a top portion and a bottom portion between the top portion and the substrate; a first layer which comprises a first material and is included in the bottom portion; and a superlattice, in the trench and on the first layer, including second and third layers that directly contact each other; wherein: (a) the second and third layers respectively include second and third materials, (b) the second and third materials have different chemical compositions from each other, and (c) the first layer is thicker than each of the second and third. Other embodiments are described herein.
    Type: Application
    Filed: September 30, 2016
    Publication date: June 6, 2019
    Inventors: Cheng-Ying Huang, Matthew V. Metz, Willy Rachmady, Gilbert Dewey, Jack T. Kavalieros
  • Publication number: 20190148512
    Abstract: An apparatus including a transistor device including a body including a channel region between a source region and a drain region; and a gate stack on the body in the channel region, wherein at least one of the source region and the drain region of the body include a contact surface between opposing sidewalls and the contact surface includes a profile such that a height dimension of the contact surface is greater at the sidewalls than at a point between the sidewalls. A method including forming a transistor device body on a circuit substrate, the transistor device body dimension defining a channel region between a source region and a drain region; forming a groove in the body in at least one of the source region and the drain region; and forming a gate stack on the body in the channel region.
    Type: Application
    Filed: July 2, 2016
    Publication date: May 16, 2019
    Applicant: Intel Corporation
    Inventors: Willy RACHMADY, Matthew V. METZ, Gilbert DEWEY, Sean T. MA, Chandra S. MOHAPATRA, Sanaz K. GARDNER, Jack T. KAVALIEROS, Anand S. MURTHY, Tahir GHANI
  • Publication number: 20190148378
    Abstract: Monolithic FETs including a majority carrier channel in a first high carrier mobility semiconductor material disposed over a substrate. While a mask, such as a gate stack or sacrificial gate stack, is covering a lateral channel region, a spacer of a high carrier mobility semiconductor material is overgrown, for example wrapping around a dielectric lateral spacer, to increase effective spacing between the transistor source and drain without a concomitant increase in transistor footprint. Source/drain regions couple electrically to the lateral channel region through the high-mobility semiconductor spacer, which may be substantially undoped (i.e. intrinsic). With effective channel length for a given lateral gate dimension increased, the transistor footprint for a given off-state leakage may be reduced or off-state source/drain leakage for a given transistor footprint may be reduced, for example.
    Type: Application
    Filed: January 8, 2019
    Publication date: May 16, 2019
    Applicant: Intel Corporation
    Inventors: Gilbert DEWEY, Matthew V. METZ, Anand S. MURTHY, Tahir GHANI, Willy RACHMADY, Chandra S. MOHAPATRA, Jack T. KAVALIEROS, Glenn A. GLASS
  • Patent number: 10290709
    Abstract: Transistor devices having indium gallium arsenide active channels, and processes for the fabrication of the same, that enables improved carrier mobility when fabricating fin shaped active channels, such as those used in tri-gate or gate all around (GAA) devices. In one embodiment, an indium gallium arsenide material may be deposited in narrow trenches which may result in a fin that has indium rich surfaces and a gallium rich central portion. These indium rich surfaces will abut a gate oxide of a transistor and may result in high electron mobility and an improved switching speed relative to conventional homogeneous composition indium gallium arsenide active channels.
    Type: Grant
    Filed: September 19, 2014
    Date of Patent: May 14, 2019
    Assignee: Intel Corporation
    Inventors: Glenn A. Glass, Anand S. Murthy, Chandra S. Mohapatra, Tahir Ghani, Willy Rachmady, Gilbert Dewey, Matthew V. Metz, Jack T. Kavalieros
  • Publication number: 20190140054
    Abstract: An apparatus is described. The apparatus includes a FINFET device having a channel. The channel is composed of a first semiconductor material that is epitaxially grown on a subfin structure beneath the channel. The subfin structure is composed of a second semiconductor material that is different than the first semiconductor material. The subfm structure is epitaxially grown on a substrate composed of a third semiconductor material that is different than the first and second semiconductor materials. The subfin structure has a doped region to substantially impede leakage currents between the channel and the substrate.
    Type: Application
    Filed: June 30, 2016
    Publication date: May 9, 2019
    Inventors: Gilbert DEWEY, Matthew V. METZ, Willy RACHMADY, Anand S. MURTHY, Chandra S. MOHAPATRA, Tahir GHANI, Sean T. MA, Jack T. KAVALIEROS
  • Publication number: 20190140061
    Abstract: An interlayer film is deposited on a device layer on a substrate. A contact layer is deposited on the interlayer film. The interlayer film has a broken bandgap alignment to the device layer to reduce a contact resistance of the contact layer to the device layer.
    Type: Application
    Filed: June 27, 2016
    Publication date: May 9, 2019
    Inventors: Benjamin CHU-KUNG, Van H. LE, Jack T. KAVALIEROS, Willy RACHMADY, Matthew V. METZ, Ashish AGRAWAL, Seung Hoon SUNG
  • Publication number: 20190122972
    Abstract: A subfin layer is deposited on a substrate. A fin layer is deposited on the subfin layer. The subfin layer has a conduction band energy offset relative to the fin layer to prevent a leakage in the subfin layer. In one embodiment, the subfin layer comprises a group IV semiconductor material layer that has a bandgap greater than a bandgap of the fin layer.
    Type: Application
    Filed: June 29, 2016
    Publication date: April 25, 2019
    Inventors: Benjamin CHU-KUNG, Van H. LE, Willy RACHMADY, Matthew V. METZ, Jack T. KAVALIEROS, Ashish AGRAWAL, Seung Hoon SUNG
  • Publication number: 20190103486
    Abstract: An apparatus including a transistor device including a channel disposed on a substrate between a source and a drain, a gate electrode disposed on the channel, wherein the channel includes a length dimension between source and drain that is greater than a length dimension of the gate electrode such that there is a passivated underlap between an edge of the gate electrode and an edge of the channel relative to each of the source and the drain. A method including forming a channel of a transistor device on a substrate; forming first and second passivation layers on a surface of substrate on opposite sides of the channel; forming a gate stack on the channel between first and second passivation layers; and forming a source on the substrate between the channel and the first passivation layer and a drain on the substrate between the channel and the second passivation layer.
    Type: Application
    Filed: July 2, 2016
    Publication date: April 4, 2019
    Inventors: Willy RACHMADY, Van H. LE, Matthew V. METZ, Benjamin CHU-KUNG, Ashish AGRAWAL, Jack T. KAVALIEROS
  • Patent number: 10249742
    Abstract: A method including forming a non-planar conducting channel of a device between junction regions on a substrate, the substrate including a blocking material beneath the channel, the blocking material including a property to inhibit carrier leakage; and forming a gate stack on the channel, the gate stack including a dielectric material and a gate electrode. A method including forming a buffer material on a semiconductor substrate, the buffer material including a semiconductor material including a different lattice structure than the substrate; forming a blocking material on the buffer material, the blocking material including a property to inhibit carrier leakage; and forming a transistor device on the substrate. An apparatus including a non-planar multi-gate device on a substrate including a transistor device including a channel disposed on a substrate including a blocking material beneath the channel, the blocking material including a property to inhibit carrier leakage.
    Type: Grant
    Filed: June 27, 2015
    Date of Patent: April 2, 2019
    Assignee: Intel Corporation
    Inventors: Van H. Le, Gilbert Dewey, Benjamin Chu-Kung, Ashish Agrawal, Matthew V. Metz, Willy Rachmady, Marc C. French, Jack T. Kavalieros, Rafael Rios, Seiyon Kim, Seung Hoon Sung, Sanaz K. Gardner, James M. Powers, Sherry R. Taft
  • Patent number: 10249490
    Abstract: A single fin or a pair of co-integrated n- and p-type single crystal electronic device fins are epitaxially grown from a substrate surface at a bottom of one or a pair of trenches formed between shallow trench isolation (STI) regions. The fin or fins are patterned and the STI regions are etched to form a height of the fin or fins extending above etched top surfaces of the STI regions. The fin heights may be at least 1.5 times their width. The exposed sidewall surfaces and a top surface of each fin is epitaxially clad with one or more conformal epitaxial materials to form device layers on the fin. Prior to growing the fins, a blanket buffer epitaxial material may be grown from the substrate surface; and the fins grown in STI trenches formed above the blanket layer. Such formation of fins reduces defects from material interface lattice mismatches.
    Type: Grant
    Filed: March 14, 2017
    Date of Patent: April 2, 2019
    Assignee: Intel Corporation
    Inventors: Niti Goel, Robert S. Chau, Jack T. Kavalieros, Benjamin Chu-Kung, Matthew V. Metz, Niloy Mukherjee, Nancy M. Zelick, Gilbert Dewey, Willy Rachmady, Marko Radosavljevic, Van H. Le, Ravi Pillarisetty, Sansaptak Dasgupta
  • Patent number: 10249740
    Abstract: An apparatus including a three-dimensional semiconductor body including a channel region and junction regions disposed on opposite sides of the channel region, the three-dimensional semiconductor body including a plurality of nanowires including a germanium material disposed in respective planes separated in the junction regions by a second material, wherein a lattice constant of the second material is similar to a lattice constant of the germanium material; and a gate stack disposed on the channel region, the gate stack including a gate electrode disposed on a gate dielectric. A method of including forming a plurality of nanowires in separate planes on a substrate, each of the plurality of nanowires including a germanium material and separated from an adjacent nanowire by a sacrificial material; disposing a gate stack on the plurality of nanowires in a designated channel region, the gate stack including a dielectric material and a gate electrode.
    Type: Grant
    Filed: June 27, 2015
    Date of Patent: April 2, 2019
    Assignee: Intel Corporation
    Inventors: Willy Rachmady, Matthew V. Metz, Van H. Le, Jack T. Kavalieros, Sanaz K. Gardner
  • Publication number: 20190097055
    Abstract: Techniques are disclosed for forming a beaded fin transistor. As will be apparent in light of this disclosure, a transistor including a beaded fin configuration may be formed by starting with a multilayer finned structure, and then selectively etching one or more of the layers to form at least one necked (or relatively narrower) portion, thereby forming a beaded fin structure. The beaded fin transistor configuration has improved gate control over a finned transistor configuration having the same top down area or footprint, because the necked/narrower portions increase gate surface area as compared to a non-necked finned structure, such as finned structures used in finFET devices. Further, because the beaded fin structure remains intact (e.g., as compared to a gate-all-around (GAA) transistor configuration where nanowires are separated from each other), the parasitic capacitance problems caused by GAA transistor configurations are mitigated or eliminated.
    Type: Application
    Filed: April 1, 2016
    Publication date: March 28, 2019
    Applicant: INTEL CORPORATION
    Inventors: GILBERT DEWEY, TAHIR GHANI, WILLY RACHMADY, JACK T. KAVALIEROS, MATTHEW V. METZ, ANAND S. MURTHY, CHANDRA S. MOHAPATRA
  • Patent number: 10243078
    Abstract: An embodiment includes a device comprising: a trench that includes a doped trench material having: (a)(i) a first bulk lattice constant and (a)(ii) at least one of a group III-V material and a group IV material; a fin structure, directly over the trench, including fin material having: (b) (ii) a second bulk lattice constant and (b)(ii) at least one of a group III-V material and a group IV material; a barrier layer, within the trench and directly contacting a bottom surface of the fin, including a barrier layer material having a third bulk lattice constant; wherein (a) the trench has an aspect ratio (depth to width) of at least 1.5:1, and (b) the barrier layer has a height not greater than a critical thickness for the barrier layer material. Other embodiments are described herein.
    Type: Grant
    Filed: December 17, 2014
    Date of Patent: March 26, 2019
    Assignee: Intel Corporation
    Inventors: Gilbert Dewey, Matthew V. Metz, Jack T. Kavalieros, Willy Rachmady, Tahir Ghani, Anand S. Murthy, Chandra S. Mohapatra, Harold W. Kennel, Glenn A. Glass