Patents by Inventor Michio Komatsu

Michio Komatsu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10358353
    Abstract: Silica particles calcined in a calcination step are supplied in a swirling flow generated by a gas introduced in a disintegration container and disintegrated therein, whereby the silica particles can be easily disintegrated and there can be obtained disintegrated silica particles having both low hygroscopicity and high dispersibility in resin. In addition, the introduction of dehumidified air (gas) during the disintegration reduces hygroscopicity and greatly improves dispersibility in resin. Furthermore, performing heating treatment (calcination) again after the disintegration causes the surface modification of the disintegrated silica particles, greatly improving hygroscopicity and dispersibility in resin. The resin composition obtained in this manner including silica particles provides good injectability and filterability when used for an underfill material for semiconductors and an in-plane spacer or sealing spacer of liquid crystal displays.
    Type: Grant
    Filed: August 1, 2014
    Date of Patent: July 23, 2019
    Assignee: JGC Catalysts and Chemicals Ltd.
    Inventors: Ryo Muraguchi, Miki Egami, Mitsuaki Kumazawa, Masanobu Taniguchi, Tsuguo Koyanagi, Michio Komatsu, Kazutaka Egami
  • Publication number: 20190153279
    Abstract: Disclosed is a silica-based composite fine particle dispersion including a silica-based composite fine particle which comprises a mother particle containing amorphous silica as a main component with a child particle containing crystalline ceria as a main component on a surface thereof. Features of the silica-based composite fine particle include a silica to ceria mass ratio of 100:11 to 316, and when subjected to X-ray diffraction, only the crystalline phase of ceria is detected, and when subjected to X-ray diffraction for measurement, the crystalline ceria has a crystallite diameter of 10 to 25 nm.
    Type: Application
    Filed: April 5, 2017
    Publication date: May 23, 2019
    Inventors: Yuji Tawarazako, Michio Komatsu, Kazuhiro Nakayama, Yukihiro Iwasaki, Yoshinori Wakamiya, Shota Kawakami, Shinya Usuda
  • Patent number: 10143636
    Abstract: A porous silica particle optimized as the scrubbing agent is used for a cleansing cosmetic. The porous silica particle has an average circularity of 0.1 to 0.5, a pore volume of 1.0 to 2.0 ml/g, a mode diameter of 50 to 600 ?m, and a ratio of the maximum particle diameter to the mode diameter of 3.0 or less. The porous silica particle moreover has a median size of 0.5 to 25 ?m and the maximum particle diameter of 1 to 100 ?m, after rubbing with a load of 1.0 to 1.4 KPa for 30 seconds. With the cleansing cosmetic containing this particle, the skin is rubbed by the frictional force generated by the friction with the skin at the rubbing. Therefore, the mild peeling effect for the stratum corneum is obtained and the damage of the skin and the micro damage on the stratum corneum can be prevented.
    Type: Grant
    Filed: November 5, 2015
    Date of Patent: December 4, 2018
    Assignee: JGC Catalysts and Chemicals Ltd.
    Inventors: Satoshi Watanabe, Naoyuki Enomoto, Yasutaka Miyoshi, Michio Komatsu
  • Publication number: 20180105428
    Abstract: A subject of this invention is to provide a dispersion liquid of a silica-based composite particle, which can rapidly polish silica film, Si wafer or even hard-to-process material, can concurrently achieve high surface accuracy (less scratches, etc.), and can suitably be used for surface polishing of semiconductor devices including semiconductor substrate and wiring board, by virtue of its impurity-free nature. The subject is solved by a dispersion liquid of a silica-based composite particle that contains a silica-based composite particle that has a core particle mainly composed of amorphous silica, and bound thereto a ceria particle mainly composed of crystalline ceria, further has a silica film that covers them.
    Type: Application
    Filed: March 30, 2016
    Publication date: April 19, 2018
    Inventors: Yuji Tawarazako, Yoshinori Wakamiya, Shingo Kashiwada, Kazuaki Inoue, Kazuhiro Nakayama, Michio Komatsu
  • Publication number: 20170312196
    Abstract: A porous silica particle optimized as the scrubbing agent is used for a cleansing cosmetic. The porous silica particle has an average circularity of 0.1 to 0.5, a pore volume of 1.0 to 2.0 ml/g, a mode diameter of 50 to 600 ?m, and a ratio of the maximum particle diameter to the mode diameter of 3.0 or less. The porous silica particle moreover has a median size of 0.5 to 25 ?m and the maximum particle diameter of 1 to 100 ?m, after rubbing with a load of 1.0 to 1.4 KPa for 30 seconds. With the cleansing cosmetic containing this particle, the skin is rubbed by the frictional force generated by the friction with the skin at the rubbing. Therefore, the mild peeling effect for the stratum corneum is obtained and the damage of the skin and the micro damage on the stratum corneum can be prevented.
    Type: Application
    Filed: November 5, 2015
    Publication date: November 2, 2017
    Applicant: JGC Catalysts and Chemicals Ltd.
    Inventors: Satoshi WATANABE, Naoyuki ENOMOTO, Yasutaka MIYOSHI, Michio KOMATSU
  • Patent number: 9598611
    Abstract: A method for producing a high purity silica sol is provided. This method has enabled use of water glass for the starting material, and the resulting silica sol has a reduced metal impurity Cu and Ni content compared to conventional methods. The method comprises (1) ultrafiltration of an aqueous solution of an alkali silicate; (2) ion exchange process for removal of at least a part of cationic components in the purified aqueous solution of an alkali silicate; (3) another ion exchange process using a chelating ion exchange resin to obtain high purity silicate solution; and (4) adjustment of a part of the high purity silicate solution (seed solution) to alkaline pH and mixing of this solution with another part of the solution (feed solution) to produce a high purity silica sol having a Cu concentration and a Ni concentration (in relation to the dry silica) of up to 50 ppb.
    Type: Grant
    Filed: December 27, 2012
    Date of Patent: March 21, 2017
    Assignee: JGC Catalysts and Chemicals Ltd.
    Inventors: Kazuhiro Nakayama, Akira Nakashima, Michio Komatsu
  • Publication number: 20160159654
    Abstract: Silica particles calcined in a calcination step are supplied in a swirling flow generated by a gas introduced in a disintegration container and disintegrated therein, whereby the silica particles can be easily disintegrated and there can be obtained disintegrated silica particles having both low hygroscopicity and high dispersibility in resin. In addition, the introduction of dehumidified air (gas) during the disintegration reduces hygroscopicity and greatly improves dispersibility in resin. Furthermore, performing heating treatment (calcination) again after the disintegration causes the surface modification of the disintegrated silica particles, greatly improving hygroscopicity and dispersibility in resin. The resin composition obtained in this manner including silica particles provides good injectability and filterability when used for an underfill material for semiconductors and an in-plane spacer or sealing spacer of liquid crystal displays.
    Type: Application
    Filed: August 1, 2014
    Publication date: June 9, 2016
    Inventors: Ryo Muraguchi, Miki Egami, Mitsuaki Kumazawa, Masanobu Taniguchi, Tsuguo Koyanagi, Michio Komatsu, Kazutaka Egami
  • Patent number: 9234106
    Abstract: Core-shell type composite oxide fine particles are described in which the core particles are oxide fine particles or composite oxide fine particles that do not contain silicon and/or aluminum as main components, and the surface of the core particles is covered with a shell including a composite oxide that contains silicon and aluminum as main components, the shell containing silicon and aluminum in a weight ratio in terms of oxides, SiO2/Al2O3, in the range of 2.0 to 30.0. A dispersion liquid of the core-shell type composite oxide fine particles exhibits very high stability.
    Type: Grant
    Filed: July 26, 2010
    Date of Patent: January 12, 2016
    Assignee: JGC Catalysts and Chemicals Ltd.
    Inventors: Yoichi Ishihara, Toshiharu Hirai, Michio Komatsu
  • Patent number: 9174370
    Abstract: Provided is a fine paper powder-containing resin molded object with a content of a thermoplastic resin being reduced to offer a lighter weight and a superior mechanical strength, and a manufacturing method thereof. The fine paper powder-containing resin molded object (1) is made from a thermoplastic resin containing fine paper powder and is composed of a non-foam layer (2) formed on the surface and a foam layer (3) formed in the inner side. The foam layer (3) has, in the order from the surface side, a first foam layer (3a) containing cells having an average cell diameter ranging from 10 to 100 ?m, a second foam layer (3b) containing cells having an average cell diameter from 5 to 50 ?m, and a third foam layer (3c) containing cells having an average cell diameter from 20 to 500 ?m. The molded object (1) contains an aromatizing ingredient.
    Type: Grant
    Filed: December 27, 2011
    Date of Patent: November 3, 2015
    Assignee: ECO RESEARCH INSTITUTE LTD.
    Inventors: Michio Komatsu, Takamichi Matsushita
  • Patent number: 9011888
    Abstract: Organic-inorganic composite particles includes inorganic oxide particles each of which has a cationic charge on the particle surface and polymer gel molecules which are derived from a natural substance, have an anionic functional group and one or more hydroxyl groups in a molecule and have both a shrinking and a swelling property, the polymer gel molecules are electrostatically bonded to surfaces of the inorganic oxide particles; a process for producing the particles; a dispersion containing the particles; and a cosmetic containing the particles. These organic-inorganic composite particles have good dispersibility not only in aqueous solvents such as water but also in non-aqueous solvents and further have characteristics that aggregation of the particles scarcely occurs.
    Type: Grant
    Filed: July 30, 2010
    Date of Patent: April 21, 2015
    Assignee: JGC Catalysts and Chemicals Ltd.
    Inventors: Kensuke Nagata, Michio Komatsu
  • Patent number: 8974592
    Abstract: The present invention relates to a coating composition containing metal oxide particles with a high refractive index and low photocatalytic activity and a coating film obtained by applying the coating composition onto a substrate. The coating composition contains metal oxide particles with a high refractive index obtained by coating the specific fine particles of the titanium-based oxide on their surfaces with at least a silica-based oxide or a silica-based composite oxide, and the coating film is obtained by applying the coating composition onto a substrate. The metal oxide particles with not only a high refractive index but also low photocatalytic activity, and therefore a coating film with excellent weathering resistance and light resistance can be formed on a substrate.
    Type: Grant
    Filed: August 12, 2009
    Date of Patent: March 10, 2015
    Assignee: JGC Catalysts and Chemicals, Ltd.
    Inventors: Yoichi Ishihara, Sachio Murai, Toshiharu Hirai, Michio Komatsu
  • Patent number: 8686101
    Abstract: A coating liquid for forming a low dielectric constant amorphous silica-based coating film with a dielectric constant of 3.0 or below and a film strength (Young's modulus) of 3.0 GPa or more, and also having a smooth surface with an excellent hydrophobicity. The coating liquid contains (1) a silicon compound obtained by hydrolyzing bis(trialkoxysilyl)alkane (BTASA) and alkoxysilane (AS) in the presence of tetraalkylammoniumhydroxide (TAAOH), or (2) a silicon compound obtained by hydrolyzing bis(trialkoxysilyl)alkane (BTASA), alkoxysilane (AS) and tetraalkylorthosilicate (TAOS) in the presence of tetraalkylammoniumhydroxide (TAAOH).
    Type: Grant
    Filed: December 15, 2006
    Date of Patent: April 1, 2014
    Assignee: JGC Catalysts and Chemicals Ltd.
    Inventors: Miki Egami, Hiroki Arao, Akira Nakashima, Michio Komatsu
  • Publication number: 20130034675
    Abstract: Provided is a fine paper powder-containing resin molded object with a content of a thermoplastic resin being reduced to offer a lighter weight and a superior mechanical strength, and a manufacturing method thereof. The fine paper powder-containing resin molded object (1) is made from a thermoplastic resin containing fine paper powder and is composed of a non-foam layer (2) formed on the surface and a foam layer (3) formed in the inner side. The foam layer (3) has, in the order from the surface side, a first foam layer (3a) containing cells having an average cell diameter ranging from 10 to 100 ?m, a second foam layer (3b) containing cells having an average cell diameter from 5 to 50 ?m, and a third foam layer (3c) containing cells having an average cell diameter from 20 to 500 ?m. The molded object (1) contains an aromatizing ingredient.
    Type: Application
    Filed: December 27, 2011
    Publication date: February 7, 2013
    Inventors: Michio Komatsu, Takamichi Matsushita
  • Patent number: 8361612
    Abstract: A wood powder-containing resin molded article which can be reduced in weight by reducing an amount of thermoplastic resin, and also has excellent mechanical strength, and a method for producing the same are provided. A wood powder-containing resin molded article 1 is made of a thermoplastic resin containing wood powder, and includes a non-foamed layer 2 formed on a surface and a foamed layer 3 formed in an inner portion. The foamed layer 3 includes, in order from a side close to the surface, a first foamed layer 3a, a second foamed layer 3b having cells with a smaller average pore size than those of the first foamed layer 3a, and a third foamed layer 3c having cells with a larger average pore size than those of the first foamed layer 3a. The wood powder-containing resin molded article 1 contains a perfuming component.
    Type: Grant
    Filed: June 7, 2010
    Date of Patent: January 29, 2013
    Inventor: Michio Komatsu
  • Patent number: 8309010
    Abstract: A process for production of a heat-resistant hollow article made of a polylactic acid containing resin by using a mold which includes a female mold portion having a concavity, a male mold portion having a convexity and a stripper plate having an edge-forming part. The surface of the mold facing the cavity is heated to a temperature corresponding to a crystallization temperature of the polylactic acid containing resin. The male mold portion and the stripper plate are moved away from the female mold portion when a temperature T(° C.) of the resin detected by an infrared temperature sensor is in the range of T=(t+3.5)±1.5 (t(° C.) is the surface temperature of the mold). Gas is introduced between an inner surface of the hollow article and the male mold portion, and the hollow article is taken out of the mold by advancing the stripper plate toward the hollow article.
    Type: Grant
    Filed: February 19, 2010
    Date of Patent: November 13, 2012
    Inventors: Michio Komatsu, Toshikatsu Matsuoka
  • Patent number: 8262956
    Abstract: The present invention provides a thin container production method capable of forming a thin container having a thickness of about 0.7 mm by injecting a molten resin of a polylactic acid into a narrow cavity. The production method according to the present invention produces a thin container W having a thickness in a range of 0.3 to 0.7 mm by injection molding of a polylactic acid resin. The molten resin of the polylactic acid impregnated with supercritical carbon dioxide in a range of 0.5 to 2.5 percent by mass relative to the total amount is injected into a cavity 29 corresponding to the thin container W.
    Type: Grant
    Filed: June 14, 2010
    Date of Patent: September 11, 2012
    Inventor: Michio Komatsu
  • Patent number: 8227028
    Abstract: A method of forming on a substrate an amorphous silica-based coating film having a low dielectric constant of 3.0 or below and a film strength (Young's modulus) of 3.0 GPa or more, which comprises, as a typical one, the steps of; (a) coating on the substrate a liquid composition containing hydrolysate of an organic silicon compound or compounds hydrolyzed in the presence of tetraalkylammonium hydroxide (TAAOH); (b) setting the substrate in a chamber and then drying a coating film formed on the substrate at a temperature in the range from 25 to 340° C.; (c) heating the coating film at a temperature in the range from 105 to 450° C. with introduction of a superheated steam having such a temperature into the chamber, and (d) curing the coating film at a temperature in the range from 350 to 450° C. with introduction of a nitrogen gas into the chamber.
    Type: Grant
    Filed: July 11, 2007
    Date of Patent: July 24, 2012
    Assignee: JGC Catalysts and Chemicals Ltd.
    Inventors: Miki Egami, Akira Nakashima, Michio Komatsu
  • Publication number: 20120132108
    Abstract: Core-shell type composite oxide fine particles are described in which the core particles are oxide fine particles or composite oxide fine particles that do not contain silicon and/or aluminum as main components, and the surface of the core particles is covered with a shell including a composite oxide that contains silicon and aluminum as main components, the shell containing silicon and aluminum in a weight ratio in terms of oxides, SiO2/Al2O3, in the range of 2.0 to 30.0. A dispersion liquid of the core-shell type composite oxide fine particles exhibits very high stability.
    Type: Application
    Filed: July 26, 2010
    Publication date: May 31, 2012
    Applicant: JGC CATALYSTS AND CHEMICALS LTD.
    Inventors: Yoichi Ishihara, Toshiharu Hirai, Michio Komatsu
  • Publication number: 20120128748
    Abstract: Organic-inorganic composite particles includes inorganic oxide particles each of which has a cationic charge on the particle surface and polymer gel molecules which are derived from a natural substance, have an anionic functional group and one or more hydroxyl groups in a molecule and have both a shrinking and a swelling property, the polymer gel molecules are electrostatically bonded to surfaces of the inorganic oxide particles; a process for producing the particles; a dispersion containing the particles; and a cosmetic containing the particles. These organic-inorganic composite particles have good dispersibility not only in aqueous solvents such as water but also in non-aqueous solvents and further have characteristics that aggregation of the particles scarcely occurs.
    Type: Application
    Filed: July 30, 2010
    Publication date: May 24, 2012
    Applicant: JGC CATALYSTS AND CHEMICALS LTD.
    Inventors: Kensuke Nagata, Michio Komatsu
  • Publication number: 20120094109
    Abstract: A wood powder-containing resin molded article which can be reduced in weight by reducing an amount of thermoplastic resin, and also has excellent mechanical strength, and a method for producing the same are provided. A wood powder-containing resin molded article 1 is made of a thermoplastic resin containing wood powder, and includes a non-foamed layer 2 formed on a surface and a foamed layer 3 formed in an inner portion. The foamed layer 3 includes, in order from a side close to the surface, a first foamed layer 3a, a second foamed layer 3b having cells with a smaller average pore size than those of the first foamed layer 3a, and a third foamed layer 3c having cells with a larger average pore size than those of the first foamed layer 3a. The wood powder-containing resin molded article 1 contains a perfuming component.
    Type: Application
    Filed: June 7, 2010
    Publication date: April 19, 2012
    Inventor: Michio Komatsu