Patents by Inventor Nathan F. Gardner

Nathan F. Gardner has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7544525
    Abstract: To increase the lattice constant of AlInGaP LED layers to greater than the lattice constant of GaAs for reduced temperature sensitivity, an engineered growth layer is formed over a substrate, where the growth layer has a lattice constant equal to or approximately equal to that of the desired AlInGaP layers. In one embodiment, a graded InGaAs or InGaP layer is grown over a GaAs substrate. The amount of indium is increased during growth of the layer such that the final lattice constant is equal to that of the desired AlInGaP active layer. In another embodiment, a very thin InGaP, InGaAs, or AlInGaP layer is grown on a GaAs substrate, where the InGaP, InGaAs, or AlInGaP layer is strained (compressed). The InGaP, InGaAs, or AlInGaP thin layer is then delaminated from the GaAs and relaxed, causing the lattice constant of the thin layer to increase to the lattice constant of the desired overlying AlInGaP LED layers. The LED layers are then grown over the thin InGaP, InGaAs, or AlInGaP layer.
    Type: Grant
    Filed: February 6, 2007
    Date of Patent: June 9, 2009
    Assignee: Philips Lumileds Lighting Co., LLC
    Inventors: Michael R. Krames, Nathan F. Gardner, Frank M. Steranka
  • Patent number: 7534638
    Abstract: In a III-nitride light emitting device, the device layers including the light emitting layer are grown over a template designed to reduce strain in the device, in particular in the light emitting layer. Reducing the strain in the light emitting device may improve the performance of the device. The template may expand the lattice constant in the light emitting layer over the range of lattice constants available from conventional growth templates. Strain is defined as follows: a given layer has a bulk lattice constant abulk corresponding to a lattice constant of a free standing material of a same composition as that layer and an in-plane lattice constant ain-plane corresponding to a lattice constant of that layer as grown in the structure. The amount of strain in a layer is |(ain-plane?abulk)|/abulk. In some embodiments, the strain in the light emitting layer is less than 1%.
    Type: Grant
    Filed: December 22, 2006
    Date of Patent: May 19, 2009
    Assignee: Philips Lumiled Lighting Co., LLC
    Inventors: Patrick N. Grillot, Nathan F. Gardner, Werner K. Goetz, Linda T. Romano
  • Publication number: 20080153191
    Abstract: In a III-nitride light emitting device, the device layers including the light emitting layer are grown over a template designed to reduce strain in the device, in particular in the light emitting layer. Reducing the strain in the light emitting device may improve the performance of the device. The template may expand the lattice constant in the light emitting layer over the range of lattice constants available from conventional growth templates. Strain is defined as follows: a given layer has a bulk lattice constant abulk corresponding to a lattice constant of a free standing material of a same composition as that layer and an in-plane lattice constant ain-plane corresponding to a lattice constant of that layer as grown in the structure. The amount of strain in a layer is |(ain-plane?abulk)/abulk. In some embodiments, the strain in the light emitting layer is less than 1%.
    Type: Application
    Filed: December 22, 2006
    Publication date: June 26, 2008
    Applicant: PHILIPS LUMILEDS LIGHTING COMPANY, LLC
    Inventors: Patrick N. Grillot, Nathan F. Gardner, Werner K. Goetz, Linda T. Romano
  • Publication number: 20080149961
    Abstract: In a III-nitride light emitting device, the device layers including the light emitting layer are grown over a template designed to reduce strain in the device, in particular in the light emitting layer. Reducing the strain in the light emitting device may improve the performance of the device. The template may expand the lattice constant in the light emitting layer over the range of lattice constants available from conventional growth templates. Strain is defined as follows: a given layer has a bulk lattice constant abulk corresponding to a lattice constant of a free standing material of a same composition as that layer and an in-plane lattice constant ain-plane corresponding to a lattice constant of that layer as grown in the structure. The amount of strain in a layer is |(ain-plane?abulk)/abulk. In some embodiments, the strain in the light emitting layer is less than 1%.
    Type: Application
    Filed: December 22, 2006
    Publication date: June 26, 2008
    Applicant: PHILIPS LUMILEDS LIGHTING COMPANY, LLC
    Inventors: Patrick N. Grillot, Nathan F. Gardner, Werner K. Goetz, Linda T. Romano
  • Publication number: 20080153192
    Abstract: In a III-nitride light emitting device, the device layers including the light emitting layer are grown over a template designed to reduce strain in the device, in particular in the light emitting layer. Reducing the strain in the light emitting device may improve the performance of the device. The template may expand the lattice constant in the light emitting layer over the range of lattice constants available from conventional growth templates. Strain is defined as follows: a given layer has a bulk lattice constant abulk corresponding to a lattice constant of a free standing material of a same composition as that layer and an in-plane lattice constant ain-plane corresponding to a lattice constant of that layer as grown in the structure. The amount of strain in a layer is |(ain-plane?abulk)/abulk. In some embodiments, the strain in the light emitting layer is less than 1%.
    Type: Application
    Filed: December 22, 2006
    Publication date: June 26, 2008
    Applicant: PHILIPS LUMILEDS LIGHTING COMPANY, LLC
    Inventors: Patrick N. Grillot, Nathan F. Gardner, Werner K. Goetz, Linda T. Romano
  • Publication number: 20080149942
    Abstract: In accordance with embodiments of the invention, strain is reduced in the light emitting layer of a III-nitride device by including a strain-relieved layer in the device. The surface on which the strain-relieved layer is grown is configured such that strain-relieved layer can expand laterally and at least partially relax. In some embodiments of the invention, the strain-relieved layer is grown over a textured semiconductor layer or a mask layer. In some embodiments of the invention, the strain-relieved layer is group of posts of semiconductor material.
    Type: Application
    Filed: December 22, 2006
    Publication date: June 26, 2008
    Applicant: PHILIPS LUMILEDS LIGHTING COMPANY, LLC
    Inventors: Sungsoo Yi, Aurelien J. F. David, Nathan F. Gardner, Michael R. Krames, Linda T. Romano
  • Patent number: 7345324
    Abstract: A light emitting device in accordance with an embodiment of the present invention includes a first semiconductor layer of a first conductivity type having a first surface, and an active region formed overlying the first semiconductor layer. The active region includes a second semiconductor layer which is either a quantum well layer or a barrier layer. The second semiconductor layer is formed from a semiconductor alloy having a composition graded in a direction substantially perpendicular to the first surface of the first semiconductor layer. The light emitting device also includes a third semiconductor layer of a second conductivity type formed overlying the active region.
    Type: Grant
    Filed: July 7, 2005
    Date of Patent: March 18, 2008
    Assignee: Philips Lumileds Lighting Company LLC
    Inventors: David P. Bour, Nathan F. Gardner, Werner K. Goetz, Stephen A. Stockman, Tetsuya Takeuchi, Ghulam Hasnain, Christopher P. Kocot, Mark R. Hueschen
  • Patent number: 7244630
    Abstract: To increase the lattice constant of AlInGaP LED layers to greater than the lattice constant of GaAs for reduced temperature sensitivity, an engineered growth layer is formed over a substrate, where the growth layer has a lattice constant equal to or approximately equal to that of the desired AlInGaP layers. In one embodiment, a graded InGaAs or InGaP layer is grown over a GaAs substrate. The amount of indium is increased during growth of the layer such that the final lattice constant is equal to that of the desired AlInGaP active layer. In another embodiment, a very thin InGaP, InGaAs, or AlInGaP layer is grown on a GaAs substrate, where the InGaP, InGaAs, or AlInGaP layer is strained (compressed). The InGaP, InGaAs, or AlInGaP thin layer is then delaminated from the GaAs and relaxed, causing the lattice constant of the thin layer to increase to the lattice constant of the desired overlying AlInGaP LED layers. The LED layers are then grown over the thin InGaP, InGaAs, or AlInGaP layer.
    Type: Grant
    Filed: April 5, 2005
    Date of Patent: July 17, 2007
    Assignee: Philips Lumileds Lighting Company, LLC
    Inventors: Michael R. Krames, Nathan F. Gardner, Frank M. Steranka
  • Patent number: 7221000
    Abstract: A semiconductor light emitting device includes a light emitting layer disposed between an n-type region and a p-type region. The light emitting layer may be a wurtzite III-nitride layer with a thickness of at least 50 angstroms. The light emitting layer may have a polarization reversed from a conventional wurtzite III-nitride layer, such that across an interface between the light emitting layer and the p-type region, the wurtzite c-axis points toward the light emitting layer. Such an orientation of the c-axis may create a negative sheet charge at an interface within or at the edge of the p-type region, providing a barrier to charge carriers in the light emitting layer.
    Type: Grant
    Filed: September 13, 2005
    Date of Patent: May 22, 2007
    Assignee: Philips Lumileds Lighting Company, LLC
    Inventors: Yu-Chen Shen, Michael R. Krames, Nathan F. Gardner
  • Patent number: 7122839
    Abstract: A III-nitride light emitting layer in a semiconductor light emitting device has a graded composition. The composition of the light emitting layer may be graded such that the change in the composition of a first element is at least 0.2% per angstrom of light emitting layer. Grading in the light emitting layer may reduce problems associated with polarization fields in the light emitting layer. The light emitting layer may be, for example InxGa1?xN, AlxGa1?xN, or InxAlyGa1?x?yN.
    Type: Grant
    Filed: October 29, 2004
    Date of Patent: October 17, 2006
    Assignee: Philips Lumileds Lighting Company, LLC
    Inventors: Yu-Chen Shen, Michael R. Krames, Nathan F. Gardner
  • Patent number: 7087941
    Abstract: The extraction efficiency of a light emitting device can be improved by making the absorbing device layers as thin as possible. The internal quantum efficiency decreases as the device layers become thinner. An optimal active layer thickness balances both effects. An AlGaInP LED includes a substrate and device layers including an AlGaInP lower confining layer of a first conductivity type, an AlGaInP active region of a second conductivity type, and an AlGaInP upper confining layer of a second conductivity type. The absorbance of the active region is at least one fifth of the total absorbance in the light-emitting device. The device optionally includes at least one set-back layers of AlGaInP interposing one of confining layer and active region. The p-type upper confining layer may be doped with oxygen improve the reliability.
    Type: Grant
    Filed: November 5, 2001
    Date of Patent: August 8, 2006
    Assignee: Philips Lumileds Lighting Company, LLC
    Inventors: Nathan F. Gardner, Fred A. Kish, Herman C. Chui, Stephen A. Stockman, Michael R. Krames, Gloria E. Hofler, Christopher Kocot, Nicolas J. Moll, Tun-Sein Tan
  • Patent number: 6995389
    Abstract: Heterostructure designs are disclosed that may increase the number of charge carriers available in the quantum well layers of the active region of III-nitride light emitting devices such as light emitting diodes. In a first embodiment, a reservoir layer is included with a barrier layer and quantum well layer in the active region of a light emitting device. In some embodiments, the reservoir layer is thicker than the barrier layer and quantum well layer, and has a greater indium composition than the barrier layer and a smaller indium composition than the quantum well layer. In some embodiments, the reservoir layer is graded. In a second embodiment, the active region of a light emitting device is a superlattice of alternating quantum well layers and barrier layers. In some embodiments, the barrier layers are thin such that charge carriers can tunnel between quantum well layers through a barrier layer.
    Type: Grant
    Filed: June 18, 2003
    Date of Patent: February 7, 2006
    Assignee: Lumileds Lighting, U.S., LLC
    Inventors: James C. Kim, Nathan F. Gardner, Michael R. Krames, Yu-Chen Shen, Troy A. Trottier, Jonathan J. Wierer, Jr.
  • Patent number: 6955933
    Abstract: A light emitting device in accordance with an embodiment of the present invention includes a first semiconductor layer of a first conductivity type having a first surface, and an active region formed overlying the first semiconductor layer. The active region includes a second semiconductor layer which is either a quantum well layer or a barrier layer. The second semiconductor layer is formed from a semiconductor alloy having a composition graded in a direction substantially perpendicular to the first surface of the first semiconductor layer. The light emitting device also includes a third semiconductor layer of a second conductivity type formed overlying the active region.
    Type: Grant
    Filed: July 24, 2001
    Date of Patent: October 18, 2005
    Assignee: Lumileds Lighting U.S., LLC
    Inventors: David P. Bour, Nathan F. Gardner, Werner K. Goetz, Stephen A. Stockman, Tetsuya Takeuchi, Ghulam Hasnain, Christopher P. Kocot, Mark R. Hueschen
  • Patent number: 6943381
    Abstract: A light-emitting semiconductor device comprises a III-Nitride active region and a III-Nitride layer formed proximate to the active region and having a thickness that exceeds a critical thickness for relaxation of strain in the III-Nitride layer. The III-Nitride layer may be a carrier confinement layer, for example. In another aspect of the invention, a light-emitting semiconductor device comprises a III-Nitride light emitting layer, an InxAlyGa1-x-yN (0?x?1, 0?y?1, x+y?1), and a spacer layer interposing the light emitting layer and the InxAlyGa1-x-yN layer. The spacer layer may advantageously space the InxAlyGa1-x-yN layer and any contaminants therein apart from the light emitting layer. The composition of the III-Nitride layer may be advantageously selected to determine a strength of an electric field in the III-Nitride layer and thereby increase the efficiency with which the device emits light.
    Type: Grant
    Filed: January 30, 2004
    Date of Patent: September 13, 2005
    Assignee: Lumileds Lighting U.S., LLC
    Inventors: Nathan F. Gardner, Christopher P. Kocot, Stephen A. Stockman
  • Patent number: 6847057
    Abstract: A III-nitride device includes a first n-type layer, a first p-type layer, and an active region separating the first p-type layer and the first n-type layer. The device may include a second n-type layer and a tunnel junction separating the first and second n-type layers. First and second contacts are electrically connected to the first and second n-type layers. The first and second contacts are formed from the same material, a material with a reflectivity to light emitted by the active region greater than 75%. The device may include a textured layer disposed between the second n-type layer and the second contact or formed on a surface of a growth substrate opposite the device layers.
    Type: Grant
    Filed: August 1, 2003
    Date of Patent: January 25, 2005
    Assignee: Lumileds Lighting U.S., LLC
    Inventors: Nathan F. Gardner, Jonathan J. Wierer, Jr., Gerd O. Mueller, Michael R. Krames
  • Publication number: 20040256611
    Abstract: Heterostructure designs are disclosed that may increase the number of charge carriers available in the quantum well layers of the active region of III-nitride light emitting devices such as light emitting diodes. In a first embodiment, a reservoir layer is included with a barrier layer and quantum well layer in the active region of a light emitting device. In some embodiments, the reservoir layer is thicker than the barrier layer and quantum well layer, and has a greater indium composition than the barrier layer and a smaller indium composition than the quantum well layer. In some embodiments, the reservoir layer is graded. In a second embodiment, the active region of a light emitting device is a superlattice of alternating quantum well layers and barrier layers. In some embodiments, the barrier layers are thin such that charge carriers can tunnel between quantum well layers through a barrier layer.
    Type: Application
    Filed: June 18, 2003
    Publication date: December 23, 2004
    Inventors: James C. Kim, Nathan F. Gardner, Michael R. Krames, Yu-Chen Shen, Troy A. Trottier, Jonathan J. Wierer
  • Patent number: 6822991
    Abstract: A light emitting device includes a first active region, a second active region, and a tunnel junction. The tunnel junction includes a layer of first conductivity type and a layer of second conductivity type, both thinner than a layer of first conductivity type and a layer of second conductivity type surrounding the first active region. The tunnel junction permits vertical stacking of the active regions, which may increase the light generated by a device without increasing the size of the source.
    Type: Grant
    Filed: September 30, 2002
    Date of Patent: November 23, 2004
    Assignee: Lumileds Lighting U.S., LLC
    Inventors: William D. Collins, III, Nathan F. Gardner, Arto V. Nurmikko
  • Publication number: 20040066816
    Abstract: A light emitting device includes a first active region, a second active region, and a tunnel junction. The tunnel junction includes a layer of first conductivity type and a layer of second conductivity type, both thinner than a layer of first conductivity type and a layer of second conductivity type surrounding the first active region. The tunnel junction permits vertical stacking of the active regions, which may increase the light generated by a device without increasing the size of the source.
    Type: Application
    Filed: September 30, 2002
    Publication date: April 8, 2004
    Inventors: William D. Collins, Nathan F. Gardner, Arto V. Nurmikko
  • Patent number: 6635904
    Abstract: A smoothing structure containing indium is formed between the substrate and the active region of a III-nitride light emitting device to improve the surface characteristics of the device layers. In some embodiments, the smoothing structure is a single layer, separated from the active region by a spacer layer which typically does not contain indium. The smoothing layer contains a composition of indium lower than the active region, and is typically deposited at a higher temperature than the active region. The spacer layer is typically deposited while reducing the temperature in the reactor from the smoothing layer deposition temperature to the active region deposition temperature. In other embodiments, a graded smoothing region is used to improve the surface characteristics. The smoothing region may have a graded composition, graded dopant concentration, or both.
    Type: Grant
    Filed: March 29, 2001
    Date of Patent: October 21, 2003
    Assignee: Lumileds Lighting U.S., LLC
    Inventors: Werner K. Goetz, Michael D. Camras, Nathan F. Gardner, R. Scott Kern, Andrew Y. Kim, Stephen A. Stockman
  • Publication number: 20030020085
    Abstract: A light emitting device in accordance with an embodiment of the present invention includes a first semiconductor layer of a first conductivity type having a first surface, and an active region formed overlying the first semiconductor layer. The active region includes a second semiconductor layer which is either a quantum well layer or a barrier layer. The second semiconductor layer is formed from a semiconductor alloy having a composition graded in a direction substantially perpendicular to the first surface of the first semiconductor layer. The light emitting device also includes a third semiconductor layer of a second conductivity type formed overlying the active region.
    Type: Application
    Filed: July 24, 2001
    Publication date: January 30, 2003
    Applicant: LumiLeds Lighting, U.S., LLC
    Inventors: David P. Bour, Nathan F. Gardner, Werner K. Goetz, Stephen A. Stockman, Tetsuya Takeuchi, Ghulam Hasnain, Christopher P. Kocot, Mark R. Hueschen