Patents by Inventor Nicholas C. M. Fuller
Nicholas C. M. Fuller has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20120193715Abstract: A trench is formed by an anisotropic etch in a semiconductor material layer employing a masking layer, which can be gate spacers. In one embodiment, an adsorbed fluorine layer is provided at a cryogenic temperature only on vertical sidewalls of the semiconductor structure including the sidewalls of the trench. The adsorbed fluorine layer removes a controlled amount of the underlying semiconductor material once the temperature is raised above the cryogenic temperature. The trench can be filled with another semiconductor material to generate stress in the semiconductor material layer. In another embodiment, the semiconductor material is laterally etched by a plasma-based etch at a controlled rate while a horizontal portion of a contiguous oxide liner prevents etch of the semiconductor material from the bottom surface of the trench.Type: ApplicationFiled: April 9, 2012Publication date: August 2, 2012Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Sebastian Ulrich Engelmann, Nicholas C.M. Fuller, Eric Andrew Joseph, Isaac Lauer, Ryan M. Martin, James Vichiconti, Ying Zhang
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Patent number: 8232171Abstract: A trench is formed by an anisotropic etch in a semiconductor material layer employing a masking layer, which can be gate spacers. In one embodiment, an adsorbed fluorine layer is provided at a cryogenic temperature only on vertical sidewalls of the semiconductor structure including the sidewalls of the trench. The adsorbed fluorine layer removes a controlled amount of the underlying semiconductor material once the temperature is raised above the cryogenic temperature. The trench can be filled with another semiconductor material to generate stress in the semiconductor material layer. In another embodiment, the semiconductor material is laterally etched by a plasma-based etch at a controlled rate while a horizontal portion of a contiguous oxide liner prevents etch of the semiconductor material from the bottom surface of the trench.Type: GrantFiled: September 17, 2009Date of Patent: July 31, 2012Assignee: International Business Machines CorporationInventors: Sebastian Ulrich Engelmann, Nicholas C. M. Fuller, Eric Andrew Joseph, Isaac Lauer, Ryan M. Martin, James Vichiconti, Ying Zhang
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Publication number: 20110303274Abstract: The present disclosure provides a method of forming a back side surface field of a solar cell without utilizing screen printing. The method includes first forming a p-type dopant layer directly on the back side surface of the semiconductor substrate that includes a p/n junction utilizing an electrodeposition method. The p/n junction is defined as the interface that is formed between an n-type semiconductor portion of the substrate and an underlying p-type semiconductor portion of the substrate. The plated structure is then annealed to from a P++ back side surface field layer directly on the back side surface of the semiconductor substrate. Optionally, a metallic film can be electrodeposited on an exposed surface of the P++ back side surface layer.Type: ApplicationFiled: June 10, 2010Publication date: December 15, 2011Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Kathryn C. Fisher, Nicholas C. M. Fuller, Satyavolu S. Papa Rao, Xiaoyan Shao, Jeffrey Hedrick
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Patent number: 7960096Abstract: A method of implementing sub-lithographic patterning of a semiconductor device includes forming a first set of patterned features with a single lithography step, the initial set of patterned features characterized by a linewidth and spacing therebetween; forming a first set of sidewall spacers on the first set of patterned features, and thereafter removing the first set of patterned features so as to define a second set of patterned features based on the geometry of the first set of sidewall spacers; and performing one or more additional iterations of forming subsequent sets of sidewall spacers on subsequent sets of patterned features, followed by removal of the subsequent sets of patterned features, wherein a given set of patterned features is based on the geometry of an associated set of sidewall spacers formed prior thereto, and wherein a final of the subsequent sets of patterned features is characterized by a sub-lithographic dimension.Type: GrantFiled: February 11, 2008Date of Patent: June 14, 2011Assignee: International Business Machines CorporationInventors: David W. Abraham, Steven E. Steen, Nicholas C. M. Fuller, Francois Pagette
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Patent number: 7943480Abstract: Sub-lithographic dimensioned air gap formation and related structure are disclosed. In one embodiment, a method includes forming a dielectric layer including interconnects on a substrate; depositing a cap layer on the dielectric layer; depositing a photoresist over the cap layer; patterning the photoresist to include a first trench pattern at most partially overlying the interconnects; forming a spacer within the first trench pattern to form a second trench pattern having a sub-lithographic dimension; transferring the second trench pattern into the cap layer and into the dielectric layer between the interconnects; and depositing another dielectric layer to form an air gap by pinching off the trench in the dielectric layer.Type: GrantFiled: February 12, 2008Date of Patent: May 17, 2011Assignee: International Business Machines CorporationInventors: Daniel C. Edelstein, Nicholas C. M. Fuller, David V. Horak, Elbert E. Huang, Wai-Kin Li, Anthony D. Lisi, Satyanarayana V. Nitta, Shom Ponoth
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Patent number: 7935637Abstract: A method for fabricating a microelectronic structure provides for forming a backfilling material layer at least laterally adjacent, and preferably laterally adjoining, a resist layer located over a substrate. Preferably, the resist layer comprises a surface treated resist layer. Optionally, the backfilling material layer may be surface treated similarly to the surface treated resist layer. Under such circumstances: (1) surface portions of the backfilling material layer and resist layer; and (2) remaining portions of the backfilling material layer and resist layer, may be sequentially stripped using a two step etch method, such as a two step plasma etch method. Alternatively, a surface portion of the surface treated resist layer only may be stripped while using a first etch method, and the remaining portions of the resist layer and backfilling material layer may be planarized prior to being simultaneously stripped while using a second etch method.Type: GrantFiled: August 16, 2007Date of Patent: May 3, 2011Assignee: International Business Machines CorporationInventors: Nicholas C. M. Fuller, Sivananda Kanakasabapathy, Ying Zhang
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Publication number: 20110062494Abstract: A trench is formed by an anisotropic etch in a semiconductor material layer employing a masking layer, which can be gate spacers. In one embodiment, an adsorbed fluorine layer is provided at a cryogenic temperature only on vertical sidewalls of the semiconductor structure including the sidewalls of the trench. The adsorbed fluorine layer removes a controlled amount of the underlying semiconductor material once the temperature is raised above the cryogenic temperature. The trench can be filled with another semiconductor material to generate stress in the semiconductor material layer. In another embodiment, the semiconductor material is laterally etched by a plasma-based etch at a controlled rate while a horizontal portion of a contiguous oxide liner prevents etch of the semiconductor material from the bottom surface of the trench.Type: ApplicationFiled: September 17, 2009Publication date: March 17, 2011Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Sebastian Ulrich Engelmann, Nicholas C.M. Fuller, Eric Andrew Joseph, Isaac Lauer, Ryan M. Martin, James Vichiconti, Ying Zhang
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Publication number: 20110006367Abstract: Methodologies and gate etching processes are presented to enable the fabrication of gate conductors of semiconductor devices, such as NFETs and/or PFETs, which are equipped with nano-channels. In one embodiment, a sacrificial spacer of equivalent thickness to the diameter of the gate nano-channel is employed and is deposited after patterning the gate conductor down to the gate dielectric. The residue gate material that is beneath the nano-channel is removed utilizing a medium to high density, bias-free, fluorine-containing or fluorine- and chlorine-containing isotropic etch process without compromising the integrity of the gate. In another embodiment, an encapsulation/passivation layer is utilized. In yet further embodiment, no sacrificial spacer or encapsulation/passivation layer is used and gate etching is performed in an oxygen and nitrogen-free ambient.Type: ApplicationFiled: September 20, 2010Publication date: January 13, 2011Applicant: International Business Machines CorporationInventors: Nicholas C.M. Fuller, Sarunya Bangsaruntip, Guy Cohen, Sebastian U. Engelmann, Lidija Sekaric, Qingyun Yang, Ying Zhang
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Patent number: 7816275Abstract: Methodologies and gate etching processes are presented to enable the fabrication of gate conductors of semiconductor devices, such as NFETs and/or PFETs, which are equipped with nano-channels. In one embodiment, a sacrificial spacer of equivalent thickness to the diameter of the gate nano-channel is employed and is deposited after patterning the gate conductor down to the gate dielectric. The residue gate material that is beneath the nano-channel is removed utilizing a medium to high density, bias-free, fluorine-containing or fluorine- and chlorine-containing isotropic etch process without compromising the integrity of the gate. In another embodiment, an encapsulation/passivation layer is utilized. In yet further embodiment, no sacrificial spacer or encapsulation/passivation layer is used and gate etching is performed in an oxygen and nitrogen-free ambient.Type: GrantFiled: April 3, 2009Date of Patent: October 19, 2010Assignee: International Business Machines CorporationInventors: Nicholas C. M. Fuller, Sarunya Bangsaruntip, Guy Cohen, Sebastian U. Engelmann, Lidija Sekaric, Qingyun Yang, Ying Zhang
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Patent number: 7811926Abstract: Interconnect structures possessing an organosilicate glass based material for 90 nm and beyond BEOL technologies in which a multilayer hardmask using a line-first approach are described. The interconnect structure of the invention achieves respective improved device/interconnect performance and affords a substantial dual damascene process window owing to the non-exposure of the OSG material to resist removal plasmas and because of the alternating inorganic/organic multilayer hardmask stack. The latter feature implies that for every inorganic layer that is being etched during a specific etch step, the corresponding pattern transfer layer in the field is organic and vice-versa.Type: GrantFiled: August 26, 2008Date of Patent: October 12, 2010Assignee: International Business Machines CorporationInventors: Nicholas C. M. Fuller, Stephen McConnell Gates, Timothy J. Dalton
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Publication number: 20100252810Abstract: Methodologies and gate etching processes are presented to enable the fabrication of gate conductors of semiconductor devices, such as NFETs and/or PFETs, which are equipped with nano-channels. In one embodiment, a sacrificial spacer of equivalent thickness to the diameter of the gate nano-channel is employed and is deposited after patterning the gate conductor down to the gate dielectric. The residue gate material that is beneath the nano-channel is removed utilizing a medium to high density, bias-free, fluorine-containing or fluorine- and chlorine-containing isotropic etch process without compromising the integrity of the gate. In another embodiment, an encapsulation/passivation layer is utilized. In yet further embodiment, no sacrificial spacer or encapsulation/passivation layer is used and gate etching is performed in an oxygen and nitrogen-free ambient.Type: ApplicationFiled: April 3, 2009Publication date: October 7, 2010Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Nicholas C. M. Fuller, Sarunya Bangsaruntip, Guy Cohen, Sebastian U. Engelmann, Lidija Sekaric, Qingyun Yang, Ying Zhang
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Patent number: 7767587Abstract: Interconnect structures possessing a non-porous (dense) low-k organosilicate glass (OSG) film utilizing a porous low-k OSG film as an etch stop layer or a porous low-k OSG film using a non-porous OSG film as a hardmask for use in semiconductor devices are provided herein. The novel interconnect structures are capable of delivering improved device performance, functionality and reliability owing to the reduced effective dielectric constant of the stack compared with that of those conventionally employed and also because of the relatively uniform line heights made feasible by these unique and seemingly counterintuitive features.Type: GrantFiled: February 21, 2008Date of Patent: August 3, 2010Assignee: International Business Machines CorporationInventors: Nicholas C. M. Fuller, Timothy J. Dalton
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Patent number: 7739218Abstract: Systems and methods are provided for building and implementing ontology-based information resources. More specifically, multi-user collaborative, semi-automatic systems and methods are provided for constructing ontology-based information resources that are shared by a community of users, wherein ontology categories evolve over time based on categorization rules that are specified by the community of users as well as categorization rules that are automatically learned from knowledge obtained as a result of multi-user interactions and categorization decisions.Type: GrantFiled: August 16, 2005Date of Patent: June 15, 2010Assignee: International Business Machines CorporationInventors: Juan Fernando Argüello, Youssef Drissi, Nicholas C. M. Fuller, Ijeoma M. Nnebe, Daby M. Sow
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Publication number: 20090200636Abstract: Sub-lithographic dimensioned air gap formation and related structure are disclosed. In one embodiment, a method includes forming a dielectric layer including interconnects on a substrate; depositing a cap layer on the dielectric layer; depositing a photoresist over the cap layer; patterning the photoresist to include a first trench pattern at most partially overlying the interconnects; forming a spacer within the first trench pattern to form a second trench pattern having a sub-lithographic dimension; transferring the second trench pattern into the cap layer and into the dielectric layer between the interconnects; and depositing another dielectric layer to form an air gap by pinching off the trench in the dielectric layer.Type: ApplicationFiled: February 12, 2008Publication date: August 13, 2009Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Daniel C. Edelstein, Nicholas C. M. Fuller, David V. Horak, Elbert E. Huang, Wai-Kin Li, Anthony D. Lisi, Satyanarayana V. Nitta, Shom Ponoth
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Publication number: 20090202952Abstract: A method of implementing sub-lithographic patterning of a semiconductor device includes forming a first set of patterned features with a single lithography step, the initial set of patterned features characterized by a linewidth and spacing therebetween; forming a first set of sidewall spacers on the first set of patterned features, and thereafter removing the first set of patterned features so as to define a second set of patterned features based on the geometry of the first set of sidewall spacers; and performing one or more additional iterations of forming subsequent sets of sidewall spacers on subsequent sets of patterned features, followed by removal of the subsequent sets of patterned features, wherein a given set of patterned features is based on the geometry of an associated set of sidewall spacers formed prior thereto, and wherein a final of the subsequent sets of patterned features is characterized by a sub-lithographic dimension.Type: ApplicationFiled: February 11, 2008Publication date: August 13, 2009Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: David W. Abraham, Steven E. Steen, Nicholas C.M. Fuller, Francois Pagette
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Patent number: 7504727Abstract: Interconnect structures possessing a non-porous (dense) low-k organosilicate glass (OSG) film utilizing a porous low-k OSG film as an etch stop layer or a porous low-k OSG film using a non-porous OSG film as a hardmask for use in semiconductor devices are provided herein. The novel interconnect structures are capable of delivering improved device performance, functionality and reliability owing to the reduced effective dielectric constant of the stack compared with that of those conventionally employed and also because of the relatively uniform line heights made feasible by these unique and seemingly counterintuitive features.Type: GrantFiled: May 14, 2004Date of Patent: March 17, 2009Assignee: International Business Machines CorporationInventors: Nicholas C. M. Fuller, Timothy J. Dalton
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Publication number: 20090047784Abstract: A method for fabricating a microelectronic structure provides for forming a backfilling material layer at least laterally adjacent, and preferably laterally adjoining, a resist layer located over a substrate. Preferably, the resist layer comprises a surface treated resist layer. Optionally, the backfilling material layer may be surface treated similarly to the surface treated resist layer. Under such circumstances: (1) surface portions of the backfilling material layer and resist layer; and (2) remaining portions of the backfilling material layer and resist layer, may be sequentially stripped using a two step etch method, such as a two step plasma etch method. Alternatively, a surface portion of the surface treated resist layer only may be stripped while using a first etch method, and the remaining portions of the resist layer and backfilling material layer may be planarized prior to being simultaneously stripped while using a second etch method.Type: ApplicationFiled: August 16, 2007Publication date: February 19, 2009Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Nicholas C.M. Fuller, Sivananda Kanakasabapathy, Ying Zhang
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Patent number: 7486845Abstract: A method in effectuating the redirection of light which is propagated within a waveguide, and which eliminates the necessity for a bending of the waveguide, or the drawbacks encountered in directional changes in propagated light involving the need for sharp curves of essentially small-sized radii, which would resultingly lead to excessive losses in light. In this connection, the method relates to the fabricating and the provision of a wire-grid polarization beam splitter within an optical waveguide, which utilizes a diblock copolymer template to formulate the wire-grid.Type: GrantFiled: October 11, 2007Date of Patent: February 3, 2009Assignee: International Business Machines CorporationInventors: Charles T. Black, Gian-Luca Bona, Timothy J. Dalton, Nicholas C. M. Fuller, Roland Germann, Maurice McGlashan-Powell, Chandrasekhar Narayan, Robert L. Sandstorm
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Publication number: 20080311744Abstract: Interconnect structures possessing an organosilicate glass based material for 90 nm and beyond BEOL technologies in which a multilayer hardmask using a line-first approach are described. The interconnect structure of the invention achieves respective improved device/interconnect performance and affords a substantial dual damascene process window owing to the non-exposure of the OSG material to resist removal plasmas and because of the alternating inorganic/organic multilayer hardmask stack. The latter feature implies that for every inorganic layer that is being etched during a specific etch step, the corresponding pattern transfer layer in the field is organic and vice-versa.Type: ApplicationFiled: August 26, 2008Publication date: December 18, 2008Applicant: International Business Machines CorporationInventors: Nicholas C.M. Fuller, Stephen McConnell Gates, Timothy J. Dalton
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Publication number: 20080305437Abstract: A method for forming a patterned structure within a microelectronic structure uses a non-directly imageable organic material layer located over a substrate and a directly imageable inorganic material layer located upon the non-directly imageable organic material layer. The directly imageable inorganic material layer is directly imaged to form a patterned inorganic material layer. The patterned inorganic material layer is used as a first etch mask within a first etch method that etches the non-directly imageable organic material layer to form a patterned organic material layer. At least the patterned organic material layer is used as a second etch mask within a second etch method that etches the substrate to form a patterned structure within the substrate.Type: ApplicationFiled: June 11, 2007Publication date: December 11, 2008Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Nicholas C.M. Fuller, Michael A. Guillorn, Francois Pagette, Balasubramanian Pranatharthiharan, Ying Zhang