Patents by Inventor Purushottam Kumar

Purushottam Kumar has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10062563
    Abstract: Methods and apparatuses for depositing films in high aspect ratio features and trenches using a post-dose treatment operation during atomic layer deposition are provided. Post-dose treatment operations are performed after adsorbing precursors onto the substrate to remove adsorbed precursors at the tops of features prior to converting the adsorbed precursors to a silicon-containing film. Post-dose treatments include exposure to non-oxidizing gas, exposure to non-oxidizing plasma, and exposure to ultraviolet radiation.
    Type: Grant
    Filed: July 1, 2016
    Date of Patent: August 28, 2018
    Assignee: Lam Research Corporation
    Inventors: Purushottam Kumar, Adrien LaVoie, Ishtak Karim, Jun Qian, Frank L. Pasquale, Bart J. van Schravendijk
  • Patent number: 10037884
    Abstract: Methods and apparatuses for depositing films in high aspect ratio features and trenches on substrates using atomic layer deposition and deposition of a sacrificial layer during atomic layer deposition are provided. Sacrificial layers are materials deposited at or near the top of features and trenches prior to exposing the substrate to a deposition precursor such that adsorbed precursor on the sacrificial layer is removed in an etching operation for etching the sacrificial layer prior to exposing the substrate to a second reactant and a plasma to form a film.
    Type: Grant
    Filed: August 31, 2016
    Date of Patent: July 31, 2018
    Assignee: Lam Research Corporation
    Inventors: Fung Suong Ou, Purushottam Kumar, Adrien LaVoie, Ishtak Karim, Jun Qian
  • Publication number: 20180171473
    Abstract: A semiconductor system includes a chamber, a pedestal disposed in the chamber, and a focus ring that surrounds the pedestal. The pedestal has a center region for supporting a central region of a substrate, e.g., a wafer. The focus ring is configured to surround the center region of the pedestal. The focus ring has an annular support region that extends between an inner portion of the focus ring and an outer portion of the focus ring. The annular support region, which is disposed at an angle relative to a horizontal line, provides a knife-edge contact for the substrate when present over the center region of the pedestal and the annular support region of the focus ring. The knife-edge contact between the edge of the substrate and the annular support region of the focus ring disables chemical access to the substrate backside and thereby reduces unwanted backside deposition.
    Type: Application
    Filed: December 20, 2016
    Publication date: June 21, 2018
    Inventors: Pulkit Agarwal, Ishtak Karim, Purushottam Kumar, Adrien LaVoie, Sung Je Kim, Patrick Breiling
  • Patent number: 9997371
    Abstract: Methods and apparatuses for patterning carbon-containing material over a layer to be etched are provided herein. Methods involve trimming carbon-containing material by atomic layer etching including exposing the carbon-containing material to an oxygen-containing gas without a plasma to modify a surface of the carbon-containing material and exposing the carbon-containing material to an inert gas and igniting a plasma to remove the modified surface of the carbon-containing material. Methods may be used for multiple patterning techniques such as double and quad patterning. Methods also include depositing a conformal film over a carbon-containing material patterned using atomic layer etching without breaking vacuum.
    Type: Grant
    Filed: April 28, 2017
    Date of Patent: June 12, 2018
    Assignee: Lam Research Corporation
    Inventors: Pulkit Agarwal, Purushottam Kumar, Adrien LaVoie
  • Patent number: 9970108
    Abstract: A vapor delivery system includes an ampoule to store liquid precursor and a heater to partially vaporize the liquid precursor. A first valve communicates with a push gas source and the ampoule. A second valve supplies vaporized precursor to a heated injection manifold. A valve manifold includes a first node in fluid communication with an outlet of the heated injection manifold, a third valve having an inlet in fluid communication with the first node and an outlet in fluid communication with vacuum, a fourth valve having an inlet in fluid communication with the first node and an outlet in fluid communication with a second node, a fifth valve having an outlet in fluid communication with the second node, and a sixth valve having an outlet in fluid communication with the second node. A gas distribution device is in fluid communication with the second node.
    Type: Grant
    Filed: July 14, 2015
    Date of Patent: May 15, 2018
    Assignee: LAM RESEARCH CORPORATION
    Inventors: Jun Qian, Hu Kang, Purushottam Kumar, Chloe Baldasseroni, Heather Landis, Andrew Kenichi Duvall, Mohamed Sabri, Ramesh Chandrasekharan, Karl Leeser, Shankar Swaminathan, David Smith, Jeremiah Baldwin, Eashwar Ranganathan, Adrien LaVoie, Frank Pasquale, Jeongseok Ha, Ingi Bae
  • Publication number: 20180061628
    Abstract: Methods and apparatuses for depositing films in high aspect ratio features and trenches on substrates using atomic layer deposition and deposition of a sacrificial layer during atomic layer deposition are provided. Sacrificial layers are materials deposited at or near the top of features and trenches prior to exposing the substrate to a deposition precursor such that adsorbed precursor on the sacrificial layer is removed in an etching operation for etching the sacrificial layer prior to exposing the substrate to a second reactant and a plasma to form a film.
    Type: Application
    Filed: August 31, 2016
    Publication date: March 1, 2018
    Inventors: Fung Suong Ou, Purushottam Kumar, Adrien LaVoie, Ishtak Karim, Jun Qian
  • Publication number: 20180061650
    Abstract: Methods and apparatuses for depositing low density spacers using atomic layer deposition for negative patterning schemes are provided herein. Methods involve one or more of: (1) exposing a substrate to a plasma for a duration less than about 300 ms in each cycle of alternating pulses of a deposition precursor and oxidizing plasma; (2) exposing the substrate to the plasma at a radio frequency power density of less than about 0.2 W/cm2; and (3) exposing the substrate to the plasma produced from a process gas having an argon to oxidant ratio of at least about 1:12.
    Type: Application
    Filed: August 31, 2016
    Publication date: March 1, 2018
    Inventors: Arpan Mahorowala, Ishtak Karim, Purushottam Kumar, Shankar Swaminathan, Adrien LaVoie
  • Publication number: 20180018870
    Abstract: Apparatuses, methods and storage media associated with parking management are disclosed herein. In embodiments, a system may include a plurality of sensors disposed around an expanse of space to collect occupancy data of the expanse of space; and a parking management unit disposed in or adjourning the expanse of space to manage parking of vehicles in the expanse of space, based at least in part on the occupancy data collected by the plurality of sensors. The expanse of space may be a linear expanse of roadway space adjacent to a sidewalk, or an aerial expanse of surface space of a parking lot or a floor of a parking structure. Parking spaces within the expanse of space may be fixed or variably sized/typed. Other embodiments may be disclosed or claimed.
    Type: Application
    Filed: July 10, 2017
    Publication date: January 18, 2018
    Inventors: SUMAN A. SEHRA, SAMEER SHARMA, PURUSHOTTAM KUMAR, KARTHIK VASAN, SERGIO PIEDRAHITA, ROBIN MCGECHIE
  • Patent number: 9870917
    Abstract: A process tuning kit for use in a chemical deposition apparatus wherein the process tuning kit includes a carrier ring, horseshoes and shims. The horseshoes have the same dimensions and the shims are provided in sets with different thicknesses to control the height of the horseshoes with respect to an upper surface of a pedestal assembly on which the horseshoes and shims are mounted. A semiconductor substrate is transported into a vacuum chamber of the chemical deposition apparatus by the carrier ring which is placed on the horseshoes such that minimum contact area supports lift the substrate from the carrier ring and support the substrate at a predetermined offset with respect to an upper surface of the pedestal assembly. During processing of the substrate, backside deposition can be reduced by using shims of desired thickness to control the predetermined offset.
    Type: Grant
    Filed: February 24, 2016
    Date of Patent: January 16, 2018
    Assignee: LAM RESEARCH CORPORATION
    Inventors: Hu Kang, Ishtak Karim, Purushottam Kumar, Jun Qian, Ramesh Chandrasekharan, Adrien LaVoie
  • Publication number: 20180005814
    Abstract: Methods and apparatuses for depositing films in high aspect ratio features and trenches using a post-dose treatment operation during atomic layer deposition are provided. Post-dose treatment operations are performed after adsorbing precursors onto the substrate to remove adsorbed precursors at the tops of features prior to converting the adsorbed precursors to a silicon-containing film. Post-dose treatments include exposure to non-oxidizing gas, exposure to non-oxidizing plasma, and exposure to ultraviolet radiation.
    Type: Application
    Filed: July 1, 2016
    Publication date: January 4, 2018
    Inventors: Purushottam Kumar, Adrien LaVoie, Ishtak Karim, Jun Qian, Frank L. Pasquale, Bart J. van Schravendijk
  • Publication number: 20170362705
    Abstract: Methods and apparatuses for controlling precursor flow in a semiconductor processing tool are disclosed. A method may include flowing gas through a gas line, opening an ampoule valve(s), before a dose step, to start a flow of precursor from the ampoule to a process chamber through the gas line, closing the ampoule valve(s) to stop the precursor from flowing out of the ampoule, opening a process chamber valve, at the beginning of the dose step, to allow the flow of precursor to enter the process chamber, and closing the process chamber valve, at the end of the dose step, to stop the flow of precursor from entering the process chamber. A controller may include at least one memory and at least one processor and the at least one memory may store instructions for controlling the at least one processor to control precursor flow in a semiconductor processing tool.
    Type: Application
    Filed: October 30, 2015
    Publication date: December 21, 2017
    Inventors: Purushottam Kumar, Adrien LaVoie, Jun Qian, Hu Kang, Ishtak Karim, Fung Suong Ou
  • Publication number: 20170314129
    Abstract: Methods and apparatuses for depositing approximately equal thicknesses of a material on at least two substrates concurrently processed in separate stations of a multi-station deposition apparatus are provided.
    Type: Application
    Filed: April 29, 2016
    Publication date: November 2, 2017
    Inventors: Ishtak Karim, Kiyong Cho, Adrien LaVoie, Jaswinder Guliani, Purushottam Kumar, Jun Qian
  • Publication number: 20170229337
    Abstract: A method for processing a substrate to create an air gap includes a) providing a substrate including a first trench and a second trench; b) depositing a conformal layer on the substrate; c) performing sputtering to at least partially pinch off an upper portion of the first trench and the second trench at a location spaced from upper openings of the first trench and the second trench; and d) performing sputtering/deposition to seal first and second airgaps in the first trench and the second trench.
    Type: Application
    Filed: February 2, 2017
    Publication date: August 10, 2017
    Inventors: Jason Daejin Park, Bart van Schravendijk, Hsiang-yun Lee, Purushottam Kumar
  • Publication number: 20170178898
    Abstract: A process tuning kit for use in a chemical deposition apparatus wherein the process tuning kit includes a carrier ring, horseshoes and shims. The horseshoes have the same dimensions and the shims are provided in sets with different thicknesses to control the height of the horseshoes with respect to an upper surface of a pedestal assembly on which the horseshoes and shims are mounted. A semiconductor substrate is transported into a vacuum chamber of the chemical deposition apparatus by the carrier ring which is placed on the horseshoes such that minimum contact area supports lift the substrate from the carrier ring and support the substrate at a predetermined offset with respect to an upper surface of the pedestal assembly. During processing of the substrate, backside deposition can be reduced by using shims of desired thickness to control the predetermined offset.
    Type: Application
    Filed: February 24, 2016
    Publication date: June 22, 2017
    Applicant: Lam Research Corporation
    Inventors: Hu Kang, Ishtak Karim, Purushottam Kumar, Jun Qian, Ramesh Chandrasekharan, Adrien LaVoie
  • Publication number: 20170167017
    Abstract: Disclosed are methods of depositing films of material on semiconductor substrates employing the use of a secondary purge. The methods may include flowing a film precursor into a processing chamber and adsorbing the film precursor onto a substrate in the processing chamber such that the precursor forms an adsorption-limited layer on the substrate. The methods may further include removing at least some unadsorbed film precursor from the volume surrounding the adsorbed precursor by purging the processing chamber with a primary purge gas, and thereafter reacting adsorbed film precursor while a secondary purge gas is flowed into the processing chamber, resulting in the formation of a film layer on the substrate. The secondary purge gas may include a chemical species having an ionization energy and/or a disassociation energy equal to or greater than that of O2. Also disclosed are apparatuses which implement the foregoing processes.
    Type: Application
    Filed: February 28, 2017
    Publication date: June 15, 2017
    Inventors: Adrien LaVoie, Hu Kang, Purushottam Kumar, Shankar Swaminathan, Jun Qian, Frank L. Pasquale, Chloe Baldasseroni
  • Patent number: 9624578
    Abstract: Methods for depositing film on substrates are provided. In these embodiments, the substrates are processed in batches. Due to changing conditions within a reaction chamber as additional substrates in the batch are processed, various film properties may trend over the course of a batch. The methods herein can be used to address the trending of film properties over the course of a batch. More specifically, film property trending is minimized by changing the amount of RF power used to process substrates over the course of the batch. Such methods are sometimes referred to as RF compensation methods.
    Type: Grant
    Filed: September 30, 2014
    Date of Patent: April 18, 2017
    Assignee: Lam Research Corporation
    Inventors: Jun Qian, Frank L. Pasquale, Adrien LaVoie, Chloe Baldasseroni, Hu Kang, Shankar Swaminathan, Purushottam Kumar, Paul Franzen, Trung T. Le, Tuan Nguyen, Jennifer Petraglia, David Charles Smith, Seshasayee Varadarajan
  • Patent number: 9617638
    Abstract: Disclosed are methods of depositing films of material on semiconductor substrates employing the use of a secondary purge. The methods may include flowing a film precursor into a processing chamber and adsorbing the film precursor onto a substrate in the processing chamber such that the precursor forms an adsorption-limited layer on the substrate. The methods may further include removing at least some unadsorbed film precursor from the volume surrounding the adsorbed precursor by purging the processing chamber with a primary purge gas, and thereafter reacting adsorbed film precursor while a secondary purge gas is flowed into the processing chamber, resulting in the formation of a film layer on the substrate. The secondary purge gas may include a chemical species having an ionization energy and/or a disassociation energy equal to or greater than that of O2. Also disclosed are apparatuses which implement the foregoing processes.
    Type: Grant
    Filed: July 30, 2014
    Date of Patent: April 11, 2017
    Assignee: Lam Research Corporation
    Inventors: Adrien LaVoie, Hu Kang, Purushottam Kumar, Shankar Swaminathan, Jun Qian, Frank Pasquale, Chloe Baldasseroni
  • Publication number: 20170096735
    Abstract: Methods and apparatuses for controlling precursor flow in a semiconductor processing tool are disclosed. A method may include flowing gas through a gas line, opening an ampoule valve(s), before a dose step, to start a flow of precursor from the ampoule to a process chamber through the gas line, closing the ampoule valve(s) to stop the precursor from flowing out of the ampoule, opening a process chamber valve, at the beginning of the dose step, to allow the flow of precursor to enter the process chamber, and closing the process chamber valve, at the end of the dose step, to stop the flow of precursor from entering the process chamber. A controller may include at least one memory and at least one processor and the at least one memory may store instructions for controlling the at least one processor to control precursor flow in a semiconductor processing tool.
    Type: Application
    Filed: October 30, 2015
    Publication date: April 6, 2017
    Inventors: Purushottam Kumar, Adrien LaVoie, Jun Qian, Hu Kang, Ishtak Karim, Fung Suong Ou
  • Publication number: 20170009346
    Abstract: Methods of depositing uniform films on substrates using multi-cyclic atomic layer deposition techniques are described. Methods involve varying one or more parameter values from cycle to cycle to tailor the deposition profile. For example, some methods involve repeating a first ALD cycle using a first carrier gas flow rate during precursor exposure and a second ALD cycle using a second carrier gas flow rate during precursor exposure. Some methods involve repeating a first ALD cycle using a first duration of precursor exposure and a second ALD cycle using a second duration of precursor exposure.
    Type: Application
    Filed: July 30, 2015
    Publication date: January 12, 2017
    Inventors: Purushottam Kumar, Adrien LaVoie, Hu Kang, Jun Qian, Tuan Nguyen, Ye Wang
  • Publication number: 20160329206
    Abstract: Disclosed are methods of forming reduced-stress dielectric films on semiconductor substrates which include depositing a first reduced-stress bilayer by depositing a main portion of thickness tm and stress level sm, and depositing a low stress portion of thickness tl and stress level sl, where sl<sm. The first reduced-stress bilayer may be characterized by an overall stress level stot<90%*(sm*tm+sl*tl)/(tm+tl), and in some cases, stot<sl. In some cases, stot<90%*sm and the main and low stress portions may have substantially the same chemical composition within a margin of 5.0 mole percent per unit volume for each individual elemental component.
    Type: Application
    Filed: May 8, 2015
    Publication date: November 10, 2016
    Inventors: Purushottam Kumar, Hu Kang, Jun Qian, Adrien LaVoie