Patents by Inventor Robert Tobin

Robert Tobin has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20170058862
    Abstract: A rotor blade for a wind turbine may generally include a first blade component formed from a first fiber-reinforced composite including a first thermoplastic resin material and a second blade component configured to be coupled to the first blade component at a joint interface. The second blade component may be formed from a second fiber-reinforced composite including a second thermoplastic resin material, wherein the second thermoplastic resin material differs from the first thermoplastic resin material. The rotor blade may also include an additional layer(s) of thermoplastic resin material positioned on or integrated into the second fiber-reinforced composite at the joint interface that differs from the second thermoplastic resin material. Moreover, the first thermoplastic resin material of the first fiber-reinforced composite may be welded to the additional layer(s) of the thermoplastic resin material to form a welded joint at the joint interface between the first and second blade components.
    Type: Application
    Filed: August 26, 2015
    Publication date: March 2, 2017
    Inventors: Christopher Daniel Caruso, Aaron A. Yarbrough, Daniel Alan Hynum, James Robert Tobin
  • Patent number: 9574544
    Abstract: Methods of manufacturing rotor blade components for a wind turbine and rotor blade components produced in accordance with such methods are disclosed. In one embodiment, the method generally includes providing a mold of the rotor blade component; coating at least a portion of an interior surface of the mold with an elastomeric material; inserting a foam material within the mold; and, removing the rotor blade component from the mold, wherein the elastomeric material forms a cover skin around at least a portion of the rotor blade component. In an alternative embodiment, the method includes providing at least one support member defining a profile for the rotor blade component on a mold surface; coating at least a portion of the support member with an elastomeric material; and, allowing the elastomeric material to cure on the mold surface so as to form the rotor blade component.
    Type: Grant
    Filed: December 16, 2013
    Date of Patent: February 21, 2017
    Assignee: General Electric Company
    Inventors: James Robert Tobin, William Max Gobeli, Christopher Daniel Caruso
  • Patent number: 9562513
    Abstract: Rotor blade assemblies for wind turbines are provided. A rotor blade assembly includes a rotor blade. In some embodiments, the rotor blade assembly further includes a surface feature configured on an exterior surface of the rotor blade, the surface feature having an exterior mounting surface. At least a portion of the exterior mounting surface has a contour in an uninstalled state that is different from a curvature of the exterior surface of the rotor blade at a mount location of the surface feature on the rotor blade. In other embodiments, the rotor blade assembly further includes a seal member surrounding at least a portion of a perimeter of the surface feature. The seal member contacts and provides a transition between the exterior surface and the surface feature.
    Type: Grant
    Filed: May 3, 2013
    Date of Patent: February 7, 2017
    Assignee: General Electric Company
    Inventors: James Robert Tobin, Scott Gabell Riddell, Michael Christopher Booth, Megan Michela Wilson
  • Patent number: 9556849
    Abstract: A rotor blade assembly for a wind turbine includes a rotor blade having a pressure side, a suction side, a leading edge, and a trailing edge. A vortex generator accessory is mounted to either of the suction side or pressure side and includes a base portion and a protrusion member extending upwardly from the base portion. An attachment layer connects the base portion to the suction or pressure side. The attachment layer has a lower shear modulus than the base portion to allow for shear slippage between the base portion and the underlying suction or pressure side.
    Type: Grant
    Filed: May 2, 2013
    Date of Patent: January 31, 2017
    Assignee: General Electric Company
    Inventors: Scott Gabell Riddell, Michael Christopher Booth, James Robert Tobin
  • Publication number: 20170022825
    Abstract: The present disclosure is directed to a root assembly for a rotor blade of a wind turbine and methods of manufacturing same. The root assembly includes a blade root section having an inner sidewall surface and an outer sidewall surface separated by a radial gap, a plurality of root inserts spaced circumferentially within the radial gap, and a plurality of spacers configured between one or more of the root inserts. Further, each of the root inserts includes at least one bushing surrounded by a pre-cured or pre-consolidated composite material. In addition, the spacers are constructed of a pre-cured or pre-consolidated composite material.
    Type: Application
    Filed: July 22, 2015
    Publication date: January 26, 2017
    Inventors: Christopher Daniel Caruso, Aaron A. Yarbrough, Daniel Alan Hynum, James Robert Tobin
  • Publication number: 20170022968
    Abstract: The present disclosure is directed to a root assembly for a rotor blade of a wind turbine and methods of manufacturing same. The root assembly includes a blade root section having an inner sidewall surface and an outer sidewall surface separated by a radial gap, a plurality of root inserts spaced circumferentially within the radial gap, and a plurality of spacers configured between one or more of the root inserts. Further, each of the root inserts includes at least one bore hole surrounded by a pre-cured or pre-consolidated composite material. In addition, the pultruded spacers are constructed of a pre-cured or pre-consolidated composite material.
    Type: Application
    Filed: July 22, 2015
    Publication date: January 26, 2017
    Inventors: Christopher Daniel Caruso, Aaron A. Yarbrough, Daniel Alan Hynum, James Robert Tobin
  • Publication number: 20160377050
    Abstract: The present disclosure is directed to a modular rotor blade for a wind turbine and methods of assembling same. The rotor blade includes a blade root section, a blade tip section, at least one leading edge segment having a forward pressure side surface and a forward suction side surface, and at least one trailing edge segment having an aft pressure side surface and an aft suction side surface. Further, the leading edge segment and the trailing edge segment are arranged between the blade root section and the blade tip section in a generally span-wise direction. In addition, the leading edge segment and the trailing edge segment are joined at a pressure side seam and a suction side seam.
    Type: Application
    Filed: June 29, 2015
    Publication date: December 29, 2016
    Inventors: Christopher Daniel Caruso, Aaron A. Yarbrough, Daniel Alan Hynum, James Robert Tobin
  • Publication number: 20160377048
    Abstract: The present disclosure is directed to a method for assembling a modular rotor blade of a wind turbine. The method includes providing a pre-formed blade root section and a pre-formed blade tip section of the rotor blade. Further, the blade root section includes one or more spar caps extending in a generally span-wise direction. Another step includes providing at least one pre-formed blade segment of the rotor blade. The method also includes mounting the at least one blade segment around the one or more spar caps of the blade root section, wherein the at least one blade segment includes a chord-wise cross-section having multiple joints, wherein at least one joint is located on at least one of a pressure side surface or a suction side surface. In addition, the method also includes joining the blade tip section to at least one of the one or more spar caps or the at least one blade segment.
    Type: Application
    Filed: June 29, 2015
    Publication date: December 29, 2016
    Inventors: Christopher Daniel Caruso, Aaron A. Yarbrough, Daniel Alan Hynum, James Robert Tobin
  • Publication number: 20160327019
    Abstract: A method is provided for installing an add-on component to a surface of a wind turbine blade, as well as the blade with attached add-on component, and the add-on component as a stand-alone device. A slot is defined in one or both of the pressure side or suction side surfaces of the add-on component. The adhesive side of strips of a double-sided adhesive tape are attached onto either the surface of the wind turbine blade or an interior surface of the add-on component, the tape strips having a release liner on an opposite exposed side thereof. The tape strips are arranged longitudinally along one or both sides of the slot, and each strip has an extension tail that extends beyond an edge of the add-on component when component is held at a desired position against the surface of the wind turbine blade.
    Type: Application
    Filed: May 7, 2015
    Publication date: November 10, 2016
    Inventors: James Robert Tobin, William Max Gobeli
  • Publication number: 20160327020
    Abstract: A method for installing an add-on component onto a tip of a wind turbine blade, the associated blade, and the component, are provided. The add-on component has a span-wise end and a separated trailing edge, and is slidable onto the blade tip. Strips of a double-sided adhesive tape are attached onto either or both pressure and suction side surfaces of the blade adjacent the blade tip, or onto interior surfaces of the add-on component, the tape strips having a release liner on an opposite exposed side thereof. An extension tail is configured with the release liner that extends beyond the span-wise end of the add-on component when the add-on component is placed and held at a desired position on the blade. The add-on component is slid onto and maintained in position on the blade tip and, starting from the tape strip furthest from the separated trailing edge, extension tails of the respective tape strips are sequentially peeled through the separated trailing edge and away from the add-on component.
    Type: Application
    Filed: May 7, 2015
    Publication date: November 10, 2016
    Inventors: James Robert Tobin, Stefan Herr, William Max Gobeli
  • Publication number: 20160327021
    Abstract: A method for installing an add-on component to a surface of a wind turbine blade includes attaching an adhesive side of strips of a double-sided adhesive tape onto either the surface of the wind turbine blade or a surface of the add-on component, the tape strips having a release liner on an opposite exposed side thereof. The tape strips having an extension tail of the release liner that extends beyond an edge of the add-on component when the add-on component is placed and held at a desired position against the surface of the wind turbine blade. With the add-on component held at the desired position, the extension tail is pulled away at an angle such that that release liner is removed along the length of the tape strip while maintaining the add-on component against the blade surface to attach the exposed adhesive under the release liner to either the surface of the wind turbine blade or the surface of the add-on component.
    Type: Application
    Filed: May 7, 2015
    Publication date: November 10, 2016
    Inventors: James Robert Tobin, William Max Gobeli, Scott Gabell Riddell, Michael Christopher Booth
  • Publication number: 20160222941
    Abstract: Universal vortex generators for wind turbine rotor blades and methods of manufacturing same are disclosed. The vortex generator includes a base portion configured for attachment to at least one of a suction side surface or a pressure side surface of the rotor blade and at least one airflow modifying element extending from the base portion. In addition, the airflow modifying element includes one or more discontinuities configured therein so as to increase flexibility of the vortex generator.
    Type: Application
    Filed: January 30, 2015
    Publication date: August 4, 2016
    Inventors: James Robert Tobin, Stefan Herr, Scott Gabell Riddell, Michael Christopher Booth
  • Publication number: 20150266249
    Abstract: Methods of manufacturing rotor blade components for a wind turbine and rotor blade components produced in accordance with such methods are disclosed. In one embodiment, the method generally includes heating first and second sheets of thermoplastic material to a forming temperature; placing the first sheet of thermoplastic material within a first half of a thermoforming mold and the second sheet of thermoplastic material in an opposite, second half of the thermoforming mold; forming the first sheet of thermoplastic material to the first half of the thermoforming mold; forming the second sheet of thermoplastic material to the second half of the thermoforming mold; compressing the first and second halves of the thermoforming mold so as to join at least a portion of the first and second sheets together; and, releasing the joined first and second sheets of thermoplastic material from the thermoforming mold so as to form the rotor blade component.
    Type: Application
    Filed: March 19, 2014
    Publication date: September 24, 2015
    Applicant: General Electric Company
    Inventors: Michael Christopher Booth, Scott Gabell Riddell, James Robert Tobin, William Max Gobeli
  • Publication number: 20150224136
    Abstract: Novel compositions for performance-enhancing nasal irrigation, nasal irrigation apparatus for delivering said performance-enhancing compositions, and methods for enhancing performance using said compositions. Any combination of salt, baking soda, one or more alkaline earth metals, one or more amino acids, one or more natural antioxidants, one or more plant-based stimulants, one or more vitamins, and one or more synergists or other ingredients are disclosed. The ingredients described herein may be delivered as an anhydrous powder packet containing water-soluble forms of the component ingredients, and may be delivered along with nasal irrigation devices and instructions for mixing the powder with a fixed volume of pure water.
    Type: Application
    Filed: February 7, 2014
    Publication date: August 13, 2015
    Inventors: Thomas Parker, II, Robert Tobin
  • Publication number: 20150204306
    Abstract: The present subject matter directed to a rotor blade assembly for a wind turbine having at least one rotatable aerodynamic surface feature configured thereon. The rotor blade assembly includes a body shell including a pressure side surface and a suction side surface extending between a leading edge and a trailing edge. The aerodynamic surface feature is disposed adjacent to the pressure side surface, the suction side surface, and/or both. In addition, the surface feature may have a generally airfoil-shaped cross section. As such, an actuator can be configured at least partially within an internal volume of the surface feature, the actuator being configured to rotate the surface feature relative to the body shell.
    Type: Application
    Filed: January 17, 2014
    Publication date: July 23, 2015
    Applicant: General Electric Company
    Inventors: Stefan Herr, James Robert Tobin
  • Publication number: 20150167474
    Abstract: Methods of manufacturing rotor blade components for a wind turbine and rotor blade components produced in accordance with such methods are disclosed. In one embodiment, the method generally includes providing a mold of the rotor blade component; coating at least a portion of an interior surface of the mold with an elastomeric material; inserting a foam material within the mold; and, removing the rotor blade component from the mold, wherein the elastomeric material forms a cover skin around at least a portion of the rotor blade component. In an alternative embodiment, the method includes providing at least one support member defining a profile for the rotor blade component on a mold surface; coating at least a portion of the support member with an elastomeric material; and, allowing the elastomeric material to cure on the mold surface so as to form the rotor blade component.
    Type: Application
    Filed: December 16, 2013
    Publication date: June 18, 2015
    Applicant: General Electric Company
    Inventors: James Robert Tobin, William Max Gobeli, Christopher Daniel Caruso
  • Publication number: 20150167633
    Abstract: Methods of manufacturing rotor blade components for a wind turbine and rotor blade components produced in accordance with such methods are disclosed. In one embodiment, the method generally includes providing a mold of the rotor blade component; coating at least a portion of an interior surface of the mold with an elastomeric material; inserting impletion material within the mold so as to at least partially reduce an open internal volume within the mold; inserting a foam material within the mold; and, removing the rotor blade component from the mold, wherein the elastomeric material forms a cover skin around at least a portion of the rotor blade component. In an alternative embodiment, the method includes providing at least one support member defining a profile for the rotor blade component on a mold surface; coating at least a portion of the support member with an elastomeric material; and, allowing the elastomeric material to cure on the mold surface so as to form the rotor blade component.
    Type: Application
    Filed: June 30, 2014
    Publication date: June 18, 2015
    Inventors: James Robert Tobin, Thomas Joseph Fischetti, William Max Gobeli
  • Patent number: 8956115
    Abstract: A rotor blade assembly for a wind turbine, and a method for installing a rotor blade assembly on a wind turbine, are disclosed. The rotor blade assembly includes a rotor blade having exterior surfaces defining an aerodynamic profile including a pressure side and a suction side extending between a leading edge and a trailing edge. The rotor blade further extends in a generally span-wise direction between a root and a tip. The rotor blade assembly further includes a blade extension extending in the generally span-wise direction from the root towards the tip, and a plurality of connection devices connecting the blade extension to the rotor blade. Each of the plurality of connection devices includes a mechanical fastener extending through the root in the generally span-wise direction for connecting the rotor blade to a hub of the wind turbine.
    Type: Grant
    Filed: January 20, 2012
    Date of Patent: February 17, 2015
    Assignee: General Electric Company
    Inventors: James Robert Tobin, Aaron John Mashue
  • Publication number: 20150003985
    Abstract: Rotor blades for a wind turbines include a shell having a pressure side and a suction side and a plurality of surface features disposed adjacent at least one of the pressure side and the section side. The plurality of surface features is further moveable between a spoiler position and a vortex generator position.
    Type: Application
    Filed: June 27, 2013
    Publication date: January 1, 2015
    Inventors: Christopher Daniel Caruso, James Robert Tobin
  • Publication number: 20140377061
    Abstract: Methods for producing ultrasonic sound emissions from wind turbines, active systems for emitting ultrasonic sounds from wind turbines, and wind turbines are provided. In one embodiment, a method includes operating the wind turbine with an ultrasonic sound emitting device mounted on or within a component of the wind turbine, and receiving in a controller at least one indicator. The method further includes determining if an operating condition exists based on the at least one indicator, and supplying a fluid flow through an outlet of the ultrasonic sound emitting device such that an ultrasonic sound emission is produced by the ultrasonic sound emitting device if the operating condition exists.
    Type: Application
    Filed: June 25, 2013
    Publication date: December 25, 2014
    Inventors: Christopher Daniel Caruso, Kevin Wayne Kinzie, Dongjai Lee, James Robert Tobin, Justin Richard Curtis, Jonathan Henry Zalar