Patents by Inventor Roger A. Quon
Roger A. Quon has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8574950Abstract: A method for manufacturing one or more electrically contactable grids on at least one surface of a semiconductor substrate for use in a solar cell product includes the following. A heat-sensitive masking agent layer is deposited on the surface of the substrate of the solar cell product. The masking agent layer is locally heated to form a grid mask. Selected parts of the masking agent layer defined by locally heating are removed to form openings in the grid mask. A contact metallization is applied on the grid mask.Type: GrantFiled: October 29, 2010Date of Patent: November 5, 2013Assignee: International Business Machines CorporationInventors: Lawrence A. Clevenger, Rainer K. Krause, Zhengwen O. Li, Kevin S. Petrarca, Roger A. Quon, Carl Radens, Brian C. Sapp
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Patent number: 8476530Abstract: A contiguous deep trench includes a first trench portion having a constant width between a pair of first parallel sidewalls, second and third trench portions each having a greater width than the first trench portion and laterally connected to the first trench portion. A non-conformal deposition process is employed to form a conductive layer that has a tapered geometry within the contiguous deep trench portion such that the conductive layer is not present on bottom surfaces of the contiguous deep trench. A gap fill layer is formed to plug the space in the first trench portion. The conductive layer is patterned into two conductive plates each having a tapered vertical portion within the first trench portion. After removing remaining portions of the gap fill layer, a device is formed that has a small separation distance between the tapered vertical portions of the conductive plates.Type: GrantFiled: June 22, 2009Date of Patent: July 2, 2013Assignee: International Business Machines CorporationInventors: Lawrence A. Clevenger, Zhengwen Li, Kevin S. Petrarca, Roger A. Quon, Carl J. Radens, Brian C. Sapp
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Patent number: 8367543Abstract: A system and method comprises depositing a dielectric layer on a substrate and depositing a metal layer on the dielectric layer. The system and method further includes depositing a high temperature diffusion barrier metal cap on the metal layer. The system and method further includes depositing a second dielectric layer on the high temperature diffusion barrier metal cap and the first dielectric layer, and etching a via into the second dielectric layer, such that the high temperature diffusion barrier metal cap is exposed. The system and method further includes depositing an under bump metallurgy in the via, and forming a C4 ball on the under bump metallurgy layer.Type: GrantFiled: March 21, 2006Date of Patent: February 5, 2013Assignee: International Business Machines CorporationInventors: Mukta Ghate Farooq, Jasvir Singh Jaspal, William Francis Landers, Thomas E. Lombardi, Hai Pham Longworth, H. Bernhard Pogge, Roger A. Quon
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Publication number: 20120199182Abstract: A solar cell device includes a solar cell. The solar cell includes a first light-capturing element configured to receive photonic energy. The solar cell device also includes a device interface for communicatively coupling an electrically chargeable device with the solar cell to receive electrical energy converted by the solar cell from the photonic energy. The solar cell device also includes a second light-capturing element for receiving and providing photonic energy as a supplemental source of energy to the solar cell.Type: ApplicationFiled: February 3, 2011Publication date: August 9, 2012Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: John E. Drummond, Thomas J. Fleischman, Scott W. Pollyea, Roger A. Quon
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Publication number: 20120189767Abstract: A contiguous deep trench includes a first trench portion having a constant width between a pair of first parallel sidewalls, second and third trench portions each having a greater width than the first trench portion and laterally connected to the first trench portion. A non-conformal deposition process is employed to form a conductive layer that has a tapered geometry within the contiguous deep trench portion such that the conductive layer is not present on bottom surfaces of the contiguous deep trench. A gap fill layer is formed to plug the space in the first trench portion. The conductive layer is patterned into two conductive plates each having a tapered vertical portion within the first trench portion. After removing remaining portions of the gap fill layer, a device is formed that has a small separation distance between the tapered vertical portions of the conductive plates.Type: ApplicationFiled: March 28, 2012Publication date: July 26, 2012Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Lawrence A. Clevenger, Zhengwen Li, Kevin S. Petrarca, Roger A. Quon, Carl J. Radens, Brian C. Sapp
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Patent number: 8026166Abstract: Interconnect structures comprising capping layers with low dielectric constants and good oxygen barrier properties and methods of making the same are provided. In one embodiment, the integrated circuit structure comprises: an interlevel dielectric layer disposed above a semiconductor substrate; a conductive interconnect embedded in the interlevel dielectric layer; a first capping layer comprising SiwCxNyHz disposed upon the conductive interconnect; a second capping layer comprising SiaCbNcHd (has less N) having a dielectric constant less than about 4 disposed upon the first capping layer; and a third capping layer comprising SiwCxNyHz disposed upon the second capping layer, wherein a+b+c+d=1.0 and a, b, c, and d are each greater than 0 and less than 1, and wherein w+x+y+z=1.0 and w, x, y, and z are each greater than 0 and less than 1.Type: GrantFiled: August 12, 2008Date of Patent: September 27, 2011Assignees: International Business Machines Corporation, Samsung Electronics Co., Ltd., Chartered Semiconductor Manufacturing Ltd.Inventors: Griselda Bonilla, Tien Cheng, Lawrence A. Clevenger, Stephan Grunow, Chao-Kun Hu, Roger A. Quon, Zhiguo Sun, Wei-tsui Tseng, Yiheng Xu, Yun Wang, Hyeok-sang Oh
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Publication number: 20110100453Abstract: A method for manufacturing one or more electrically contactable grids on at least one surface of a semiconductor substrate for use in a solar cell product includes the following. A heat-sensitive masking agent layer is deposited on the surface of the substrate of the solar cell product. The masking agent layer is locally heated to form a grid mask. Selected parts of the masking agent layer defined by locally heating are removed to form openings in the grid mask. A contact metallization is applied on the grid mask.Type: ApplicationFiled: October 29, 2010Publication date: May 5, 2011Inventors: Lawrence A. Clevenger, Rainer K. Krause, Zhengwen O. Li, Kevin S. Petrarca, Roger A. Quon, Carl Radens, Brian C. Sapp
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Patent number: 7926006Abstract: A method of designing features on a semiconductor wafer. A design of active or functional features is provided for chiplets separated by kerf areas on the wafer. The method then includes determining pattern density of the chiplet features, and applying a pattern of spaced dummy features on chiplet area not covered by active or functional features, as well as in the kerf areas. The dummy features are uniformly expanded or reduced in size until a desired dummy feature pattern density is reached.Type: GrantFiled: February 23, 2007Date of Patent: April 12, 2011Assignee: International Business Machines CorporationInventors: Todd C Bailey, Ryan P. Deschner, Wai-Kin Li, Roger A. Quon
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Patent number: 7923836Abstract: A microelectronic element and a related method for fabricating such is provided. The microelectronic element comprises a contact pad overlying a major surface of a substrate. The contact pad has a composition including copper at a contact surface. A passivation layer is also provided overlying the major surface of the substrate. The passivation layer overlies the contact pad such that it exposes at least a portion of the contact surface. A plurality of metal layers arranged in a stack overlie the contact surface and at least a portion of the passivation layer. The stack includes multiple layers, which can have different thicknesses and different metals, with the lowest layer including titanium (Ti) and nickel (Ni) in contact with the contact surface.Type: GrantFiled: July 21, 2006Date of Patent: April 12, 2011Assignee: International Business Machines CorporationInventors: Mukta G. Farooq, Tien-Jen Cheng, Roger A. Quon
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Publication number: 20100319962Abstract: A contiguous deep trench includes a first trench portion having a constant width between a pair of first parallel sidewalls, second and third trench portions each having a greater width than the first trench portion and laterally connected to the first trench portion. A non-conformal deposition process is employed to form a conductive layer that has a tapered geometry within the contiguous deep trench portion such that the conductive layer is not present on bottom surfaces of the contiguous deep trench. A gap fill layer is formed to plug the space in the first trench portion. The conductive layer is patterned into two conductive plates each having a tapered vertical portion within the first trench portion. After removing remaining portions of the gap fill layer, a device is formed that has a small separation distance between the tapered vertical portions of the conductive plates.Type: ApplicationFiled: June 22, 2009Publication date: December 23, 2010Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Lawrence A. Clevenger, Zhengwen Li, Kevin S. Petrarca, Roger A. Quon, Carl J. Radens, Brian C. Sapp
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Publication number: 20100038793Abstract: Interconnect structures comprising capping layers with low dielectric constants and good oxygen barrier properties and methods of making the same are provided. In one embodiment, the integrated circuit structure comprises: an interlevel dielectric layer disposed above a semiconductor substrate; a conductive interconnect embedded in the interlevel dielectric layer; a first capping layer comprising SiwCxNyHz disposed upon the conductive interconnect; a second capping layer comprising SiaCbNcHd (has less N) having a dielectric constant less than about 4 disposed upon the first capping layer; and a third capping layer comprising SiwCxNyHz disposed upon the second capping layer, wherein a+b+c+d=1.0 and a, b, c, and d are each greater than 0 and less than 1, and wherein w+x+y+z=1.0 and w, x, y, and z are each greater than 0 and less than 1.Type: ApplicationFiled: August 12, 2008Publication date: February 18, 2010Applicants: International Business Machines Corporation, Samsung Electronics Co., LTD, Chartered Semiconductor Manufacturing LTD.Inventors: Griselda Bonilla, Tien Cheng, Lawrence A. Clevenger, Stephan Grunow, Chao-Kun Hu, Roger A. Quon, Zhiguo Sun, Wei-tsui Tseng, Yiheng Xu, Yun Wang, Hyeok-Sang Oh
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Patent number: 7629264Abstract: The present invention in one embodiment provides a method of forming an interconnect comprising, providing a interlevel dielectric layer atop a substrate, the interlevel dielectric layer including at least one tungsten (W) stud extending from an upper surface of the interlevel dielectric to the substrate; recessing an upper surface of the at least one tungsten (W) stud below the upper surface of the interlevel dielectric to provide at least one recessed tungsten (W) stud; forming a first low-k dielectric layer atop the upper surface of the interlevel dielectric layer and the at least one recessed tungsten (W) stud; forming a opening through the first low-k dielectric layer to expose an upper surface of the at least one recessed tungsten stud; and filling the opening with copper (Cu).Type: GrantFiled: April 9, 2008Date of Patent: December 8, 2009Assignee: International Business Machines CorporationInventors: Griselda Bonilla, Kaushik A. Kumar, Lawrence A. Clevenger, Stephan Grunow, Kevin S. Petrarca, Roger A. Quon
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Publication number: 20090256263Abstract: The present invention in one embodiment provides a method of forming an interconnect comprising, providing a interlevel dielectric layer atop a substrate, the interlevel dielectric layer including at least one tungsten (W) stud extending from an upper surface of the interlevel dielectric to the substrate; recessing an upper surface of the at least one tungsten (W) stud below the upper surface of the interlevel dielectric to provide at least one recessed tungsten (W) stud; forming a first low-k dielectric layer atop the upper surface of the interlevel dielectric layer and the at least one recessed tungsten (W) stud; forming a opening through the first low-k dielectric layer to expose an upper surface of the at least one recessed tungsten stud; and filling the opening with copper (Cu).Type: ApplicationFiled: April 9, 2008Publication date: October 15, 2009Applicant: International Business Machines CorporationInventors: Griselda Bonilla, Kaushik A. Kumar, Lawrence A. Clevenger, Stephan Grunow, Kevin S. Petrarca, Roger A. Quon
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Patent number: 7572726Abstract: A method of forming wire bonds in (I/C) chips comprising: providing an I/C chip having a conductive pad for a wire bond with at least one layer of dielectric material overlying the pad; forming an opening through the dielectric material exposing a portion of said pad. Forming at least a first conductive layer on the exposed surface of the pad and on the surface of the opening. Forming a seed layer on the first conductive layer; applying a photoresist over the seed layer; exposing and developing the photoresist revealing the surface of the seed layer surrounding the opening; removing the exposed seed layer; removing the photoresist material in the opening revealing the seed layer. Plating at least one second layer of conductive material on the seed layer in the opening, and removing the first conductive layer on the dielectric layer around the opening. The invention also includes the resulting structure.Type: GrantFiled: November 10, 2005Date of Patent: August 11, 2009Assignee: International Business Machines CorporationInventors: Julie C. Biggs, Tien-Jen Cheng, David E. Eichstadt, Lisa A. Fanti, Jonathan H. Griffith, Randolph F. Knarr, Sarah H. Knickerbocker, Kevin S. Petrarca, Roger A. Quon, Wolfgang Sauter, Kamalesh K. Srivastava, Richard P. Volant
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Publication number: 20090163019Abstract: A method for forming an interconnect structure for a semiconductor device includes defining a via in a passivation layer so as expose a top metal layer in the semiconductor device. A seed layer is formed over the passivation layer, sidewalls of the via, and the top metal layer. A barrier layer is formed over an exposed portion of the seed layer, the exposed portion defined by a first patterned opening of a first diameter, and a solder material is formed over the barrier layer using a second patterned opening of a second diameter. The second patterned opening is configured such that the second diameter is larger than the first diameter.Type: ApplicationFiled: January 2, 2009Publication date: June 25, 2009Applicant: International Business Machines CorporationInventors: Kamalesh K. Srivastava, Subhash L. Shinde, Tien-Jen Cheng, Sarah H. Knickerbocker, Roger A. Quon, William E. Sablinski, Julie C. Biggs, David E. Eichstadt, Jonathan H. Griffith
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Patent number: 7473997Abstract: A method for forming an interconnect structure for a semiconductor device includes defining a via in a passivation layer so as expose a top metal layer in the semiconductor device. A seed layer is formed over the passivation layer, sidewalls of the via, and the top metal layer. A barrier layer is formed over an exposed portion of the seed layer, the exposed portion defined by a first patterned opening. The semiconductor device is annealed so as to cause atoms from the barrier layer to diffuse into the seed layer thereunderneath, wherein the annealing causes diffused regions of the seed layer to have an altered electrical resistivity and electrode potential with respect to undiffused regions of the seed layer.Type: GrantFiled: September 12, 2005Date of Patent: January 6, 2009Assignee: International Business Machines CorporationInventors: Kamalesh K. Srivastava, Subhash L. Shinde, Tien-Jen Cheng, Sarah H. Knickerbocker, Roger A. Quon, William E. Sablinski, Julie C. Biggs, David E. Eichstadt, Jonathan H. Griffith
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Patent number: 7442878Abstract: Disclosed is a laminated (or non-laminated) conductive interconnection for joining an integrated circuit device to a device carrier, where the conductive interconnection comprises alternating metal layers and polymer layers. In addition, the polymer can include dendrites, metal projections from the carrier or device, and/or micelle brushes on the outer portion of the polymer. The polymer layers include metal particles and the alternating metal layers and polymer layers form either a cube-shaped structure or a cylinder-shaped structure.Type: GrantFiled: October 5, 2006Date of Patent: October 28, 2008Assignee: International Business Machines CorporationInventors: William E. Bernier, Marie S. Cole, Mukta G. Farooq, John U. Knickerbocker, Tasha E. Lopez, Roger A. Quon, David J. Welsh
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Publication number: 20080203589Abstract: A method of designing features on a semiconductor wafer. A design of active or functional features is provided for chiplets separated by kerf areas on the wafer. The method then includes determining pattern density of the chiplet features, and applying a pattern of spaced dummy features on chiplet area not covered by active or functional features, as well as in the kerf areas. The dummy features are uniformly expanded or reduced in size until a desired dummy feature pattern density is reached.Type: ApplicationFiled: February 23, 2007Publication date: August 28, 2008Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Todd C. Bailey, Ryan P. Deschner, Wai-Kin Li, Roger A. Quon
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Publication number: 20080017984Abstract: A microelectronic element and a related method for fabricating such is provided. The microelectronic element comprises a contact pad overlying a major surface of a substrate. The contact pad has a composition including copper at a contact surface. A passivation layer is also provided overlying the major surface of the substrate. The passivation layer overlies the contact pad such that it exposes at least a portion of the contact surface. A plurality of metal layers arranged in a stack overlie the contact surface and at least a portion of the passivation layer. The stack includes multiple layers, which can have different thicknesses and different metals, with the lowest layer including titanium (Ti) and nickel (Ni) in contact with the contact surface.Type: ApplicationFiled: July 21, 2006Publication date: January 24, 2008Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Mukta G. Farooq, Tien-Jen Cheng, Roger A. Quon
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Publication number: 20070222073Abstract: A system and method comprises depositing a dielectric layer on a substrate and depositing a metal layer on the dielectric layer. The system and method further includes depositing a high temperature diffusion barrier metal cap on the metal layer. The system and method further includes depositing a second dielectric layer on the high temperature diffusion barrier metal cap and the first dielectric layer, and etching a via into the second dielectric layer, such that the high temperature diffusion barrier metal cap is exposed. The system and method further includes depositing an under bump metallurgy in the via, and forming a C4 ball on the under bump metallurgy layer.Type: ApplicationFiled: March 21, 2006Publication date: September 27, 2007Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Mukta Farooq, Jasvir Jaspal, William Landers, Thomas Lombardi, Hai Longworth, H. Pogge, Roger Quon