Patents by Inventor Satoru Kawai

Satoru Kawai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150375347
    Abstract: A manufacturing apparatus for manufacturing a blower blade including a plurality of blade portions having the same shape and arranged around a rotation axis line includes a machining device for machining the blower blade and a control device for controlling the machining device. The control device includes a command creation unit for creating an operation command to the machining device according to a machining program and a machining parameter, a balance measurement unit for measuring balance of the blower blade, and a machining amount adjustment unit configured to individually adjust a machining amount of each of the blade portions without changing the machining program, based on data of the balance of the blower blade measured by the balance measurement unit so as to reduce unbalance of the blower blade. A manufacturing method using the above-described manufacturing apparatus is also provided.
    Type: Application
    Filed: June 29, 2015
    Publication date: December 31, 2015
    Applicant: FANUC CORPORATION
    Inventors: Kazuya Ohta, Satoru Kawai
  • Patent number: 9222186
    Abstract: A method for manufacturing a printed wiring board includes forming a through hole in an insulating substrate such that the hole extends from first surface of the substrate to second surface of the substrate on the opposite side, forming a seed layer on the first and second surfaces and wall of the hole, and applying pulse plating to the substrate via the seed layer such that a through-hole conductor is formed in the hole. The applying of the pulse plating includes flowing forward and reverse current on the first and second surfaces of the substrate such that when the forward current flows on the first surface of the substrate, the reverse current flows on the second surface of the substrate and that when the reverse current flows on the first surface of the substrate, the forward current flows on the second surface of the substrate.
    Type: Grant
    Filed: November 28, 2014
    Date of Patent: December 29, 2015
    Assignee: IBIDEN CO., LTD.
    Inventor: Satoru Kawai
  • Publication number: 20150216050
    Abstract: A printed wiring board includes a resin insulation layer having a first surface and a second surface on an opposite side of the first surface, the resin insulation layer having an opening for a via conductor, a pad formed on the first surface of the resin insulation layer and provided to mount an electronic component, a conductive circuit formed on the second surface of the resin insulation layer, and a via conductor formed in the opening and connecting the pad and the conductive circuit. The pad has an embedded portion embedded in the resin insulation layer and a protruding portion protruding from the resin insulation layer, and the embedded portion has an external shape which is greater than an external shape the protruding portion.
    Type: Application
    Filed: April 7, 2015
    Publication date: July 30, 2015
    Applicant: IBIDEN CO., LTD.
    Inventors: Satoru KAWAI, Kenji Sakai, Liyi Chen
  • Patent number: 9078343
    Abstract: A method for manufacturing a printed wiring board including forming a penetrating hole in a core substrate, forming a first conductor on a first surface of the substrate, forming a second conductor on a second surface of the substrate, and filling a conductive material in the hole such that a through-hole conductor is formed in the hole and the first and second conductors are connected via the through-hole conductor. The forming of the hole includes forming a first opening in the first surface, forming a second opening from the bottom of the first opening toward the second surface such that the second opening has a smaller diameter than the first opening, forming a third opening in the second surface, and forming a fourth opening from the bottom of the third opening toward the first surface such that the fourth opening has a smaller diameter than the third opening.
    Type: Grant
    Filed: December 14, 2011
    Date of Patent: July 7, 2015
    Assignee: IBIDEN CO., LTD.
    Inventors: Tsutomo Yamauchi, Satoru Kawai
  • Publication number: 20150156888
    Abstract: A method for manufacturing a printed wiring board includes forming a through hole in an insulating substrate such that the hole extends from first surface of the substrate to second surface of the substrate on the opposite side, forming a seed layer on the first and second surfaces and wall of the hole, and applying pulse plating to the substrate via the seed layer such that a through-hole conductor is formed in the hole. The applying of the pulse plating includes flowing forward and reverse current on the first and second surfaces of the substrate such that when the forward current flows on the first surface of the substrate, the reverse current flows on the second surface of the substrate and that when the reverse current flows on the first surface of the substrate, the forward current flows on the second surface of the substrate.
    Type: Application
    Filed: November 28, 2014
    Publication date: June 4, 2015
    Applicant: IBIDEN CO., LTD.
    Inventor: Satoru KAWAI
  • Patent number: 9021692
    Abstract: A printed wiring board includes a resin insulation layer having a first surface and a second surface on an opposite side of the first surface, the resin insulation layer having an opening for a first via conductor, a pad formed on the first surface of the resin insulation layer and provided to mount an electronic component, a first conductive circuit formed on the second surface of the resin insulation layer, and a first via conductor formed in the opening and connecting the pad and the first conductive circuit. The pad has an embedded portion embedded in the resin insulation layer and a protruding portion protruding from the resin insulation layer, and the embedded portion has an external shape which is greater than an external shape the protruding portion.
    Type: Grant
    Filed: November 29, 2011
    Date of Patent: May 5, 2015
    Assignee: Ibiden Co., Ltd.
    Inventors: Satoru Kawai, Kenji Sakai, Liyi Chen
  • Publication number: 20150053470
    Abstract: A wiring board includes a first resin insulation layer, a conductive layer formed on the first insulation layer and including first and second conductive circuits formed adjacent to each other, and a second resin insulation layer formed on the first insulation layer and on the conductive layer such that the second insulation layer is filling a space between the first and second conductive circuits. The first and second conductive circuits are formed such that a distance between the first conductive circuit and the second conductive circuit is in a range of 10 ?m or less at the first insulation layer, and each of the first and second conductive circuits has a bottom portion in contact with the first insulation layer and an upper portion on the bottom portion such that the upper portion has a roughened sidewall and the bottom portion has a sidewall which is not roughened.
    Type: Application
    Filed: August 22, 2014
    Publication date: February 26, 2015
    Applicant: IBIDEN CO., LTD.
    Inventor: Satoru Kawai
  • Publication number: 20140193268
    Abstract: An impeller (10) where each of the blades (34) includes a first part (14) which is positioned at a base end side of the hub (5) and a second part (24) which is positioned at a distal end side of the hub, the first part being formed by connecting a first hub surface curve (12) which extends along a hub surface of the hub and a first shroud surface curve (11) which extends along a shroud surface of the blade by a first group of lines (13), and the second part is formed by connecting a second hub surface curve (22) which extends along a hub surface of the hub and connects with the first hub surface curve and a second shroud surface curve (21) which extends along the shroud surface and connects with the first shroud surface curve by a second group of lines (23).
    Type: Application
    Filed: January 3, 2014
    Publication date: July 10, 2014
    Applicant: FANUC CORPORATION
    Inventors: SATORU KAWAI, KAZUYA OHTA
  • Patent number: 8766106
    Abstract: A double-sided circuit board including a substrate having a first surface and a second surface on an opposite side of the first surface and having a penetrating hole extending between the first surface and the second surface, a first conductive circuit formed on the first surface of the substrate, a second conductive circuit formed on the second surface of the substrate, and a through-hole conductor formed in the penetrating hole of the substrate and electrically connecting the first conductive circuit and the second conductive circuit. The penetrating hole comprises a first hole having a first opening with a diameter R1 on the first surface of the substrate, a second hole having a second opening with a diameter R2 on the second surface of the substrate, and a third hole connecting the first hole and the second hole and having a diameter smaller than at least one of R1 and R2.
    Type: Grant
    Filed: March 29, 2012
    Date of Patent: July 1, 2014
    Assignee: Ibiden Co., Ltd.
    Inventors: Kota Noda, Tsutomu Yamauchi, Satoru Kawai
  • Patent number: 8686300
    Abstract: A printed wiring board includes a resin insulation layer having a first surface and a second surface on an opposite side of the first surface, the resin insulation layer having an opening for a first via conductor, a pad formed on the first surface of the resin insulation layer and provided to mount an electronic component, a first conductive circuit formed on the second surface of the resin insulation layer, and a first via conductor formed in the opening and connecting the pad and the first conductive circuit. The pad has an embedded portion embedded in the resin insulation layer and a protruding portion protruding from the resin insulation layer, and the embedded portion has an external shape which is greater than an external shape the protruding portion.
    Type: Grant
    Filed: October 27, 2009
    Date of Patent: April 1, 2014
    Assignee: Ibiden Co., Ltd.
    Inventors: Satoru Kawai, Kenji Sakai, Liyi Chen
  • Patent number: 8679576
    Abstract: A plating apparatus and method to perform plating in non-through-hole openings or through-hole openings of a printed wiring board having at least either non-through holes or through-holes to form via-hole conductors or through-hole conductors. The plating method contacts a printed wiring board having the non-through holes or through-holes with a plating solution including plating ingredients, and plates metal on a surface of the printed wiring board while making contact with at least a portion of a pliable contact body.
    Type: Grant
    Filed: August 6, 2008
    Date of Patent: March 25, 2014
    Assignee: Ibiden Co., Ltd.
    Inventors: Toru Nakai, Satoru Kawai
  • Patent number: 8595927
    Abstract: A method for manufacturing a printed wiring board includes preparing a core substrate having first and second surfaces, forming a penetrating hole from the first surface toward the second surface of the substrate, forming first conductor on the first surface of the substrate, forming second conductor on the second surface of the substrate, and filling conductive material in the hole such that through-hole conductor connecting the first and second conductors is formed. The forming of the hole includes forming a first opening portion on the first-surface side of the substrate, a second opening portion from the bottom of the first portion toward the second surface, and a third opening portion from the bottom of the second portion toward the second surface, and the forming of the hole satisfies X2<X3?X1 where X1, X2 and X3 represent the diameters of the first, second and third portions.
    Type: Grant
    Filed: February 29, 2012
    Date of Patent: December 3, 2013
    Assignee: Ibiden Co., Ltd.
    Inventors: Tsutomu Yamauchi, Satoru Kawai
  • Patent number: 8552312
    Abstract: A printed wiring board including a substrate having first and second surfaces and a penetrating hole extending through the substrate between the surfaces, a first conductive circuit on the first surface, a second conductive circuit on the second surface, and a through-hole conductor in the hole and connecting the first and second conductive circuits. The conductor includes an electroless plated film on the inner-wall surface of the hole, a first electrolytic plated film formed on the electroless plated film and forming a first opening portion opening on the first surface and a second opening portion opening on the second surface, a second electrolytic plated film filling the first portion, and a third electrolytic plated film filling the second portion. The first and second portions taper toward the central portion of the hole with respect to the axis direction of the hole and have cross sections forming a substantially U-shape, respectively.
    Type: Grant
    Filed: November 12, 2010
    Date of Patent: October 8, 2013
    Assignee: Ibiden Co., Ltd.
    Inventors: Satoru Kawai, Yasuki Kimishima
  • Patent number: 8418360
    Abstract: A method for manufacturing a printed wiring board including preparing a carrier, forming a metal layer on the carrier, forming an etching resist on the metal layer, forming a metal film from the metal layer underneath the resist by removing portion of the metal layer exposed through the resist and part of the metal layer contiguous to the portion of the metal layer and underneath the resist, forming a coating layer on side surface of the film and the carrier, forming a pad on the coating layer, removing the resist, forming a resin insulation layer on the film and surface of the pad, forming an opening reaching the surface of the pad in the insulation layer, forming a conductive circuit on the insulation layer, forming a via conductor connecting the circuit and the pad in the opening, removing the carrier from the film and coating layer, and removing the film.
    Type: Grant
    Filed: October 14, 2011
    Date of Patent: April 16, 2013
    Assignee: Ibiden Co., Ld.
    Inventors: Satoru Kawai, Kenji Sakai, Liyi Chen
  • Patent number: 8413324
    Abstract: A method for manufacturing a double-sided circuit board includes preparing a substrate having the first and second surfaces, forming a first hole having a first opening with a diameter R1 on the first surface of the substrate, forming a second hole having a second opening with a diameter R2 on the second surface of the substrate, forming a third hole having a diameter smaller than R1 and/or R2 and connecting the first and second holes such that a penetrating hole formed of the first hole, the second hole and the third hole is formed in the substrate, forming a first conductive circuit on the first surface of the substrate, forming a second conductive circuit on the second surface of the substrate, and filling the penetrating hole with conductive material such that a through-hole conductor electrically connecting the first conductive circuit and the second conductive circuit is formed.
    Type: Grant
    Filed: April 9, 2010
    Date of Patent: April 9, 2013
    Assignee: Ibiden Co., Ltd.
    Inventors: Kota Noda, Tsutomu Yamauchi, Satoru Kawai
  • Patent number: 8383956
    Abstract: A multilayer printed circuit board has an insulation layer, a first conductor layer provided over a first side of the insulation layer, a second conductor layer provided over a second side of the insulation layer opposite to the first side, and multiple filled vias electrically connecting the first conductor layer and the second conductor layer. The filled vias have upper surfaces, respectively, and each of the upper surfaces is made such that a difference between a lowest point and a highest point of each of the upper surfaces is less than or equal to about 7 ?m.
    Type: Grant
    Filed: December 23, 2008
    Date of Patent: February 26, 2013
    Assignee: IBIDEN Co., Ltd.
    Inventors: Toru Nakai, Satoru Kawai, Hiroshi Niwa, Yoshiyuki Iwata
  • Publication number: 20120304458
    Abstract: A method for manufacturing a printed wiring board includes preparing a core substrate having first and second surfaces, forming a penetrating hole from the first surface toward the second surface of the substrate, forming first conductor on the first surface of the substrate, forming second conductor on the second surface of the substrate, and filling conductive material in the hole such that through-hole conductor connecting the first and second conductors is formed. The forming of the hole includes forming a first opening portion on the first-surface side of the substrate, a second opening portion from the bottom of the first portion toward the second surface, and a third opening portion from the bottom of the second portion toward the second surface, and the forming of the hole satisfies X2<X3?X1 where X1, X2 and X3 represent the diameters of the first, second and third portions.
    Type: Application
    Filed: February 29, 2012
    Publication date: December 6, 2012
    Applicant: IBIDEN CO., LTD.
    Inventors: Tsutomu Yamauchi, Satoru Kawai
  • Publication number: 20120213944
    Abstract: A method for manufacturing a printed wiring board including forming a penetrating hole in a core substrate, forming a first conductor on a first surface of the substrate, forming a second conductor on a second surface of the substrate, and filling a conductive material in the hole such that a through-hole conductor is formed in the hole and the first and second conductors are connected via the through-hole conductor. The forming of the hole includes forming a first opening in the first surface, forming a second opening from the bottom of the first opening toward the second surface such that the second opening has a smaller diameter than the first opening, forming a third opening in the second surface, and forming a fourth opening from the bottom of the third opening toward the first surface such that the fourth opening has a smaller diameter than the third opening.
    Type: Application
    Filed: December 14, 2011
    Publication date: August 23, 2012
    Applicant: IBIDEN CO., LTD.
    Inventors: Tsutomu YAMAUCHI, Satoru Kawai
  • Publication number: 20120181076
    Abstract: A double-sided circuit board including a substrate having a first surface and a second surface on an opposite side of the first surface and having a penetrating hole extending between the first surface and the second surface, a first conductive circuit formed on the first surface of the substrate, a second conductive circuit formed on the second surface of the substrate, and a through-hole conductor formed in the penetrating hole of the substrate and electrically connecting the first conductive circuit and the second conductive circuit. The penetrating hole comprises a first hole having a first opening with a diameter R1 on the first surface of the substrate, a second hole having a second opening with a diameter R2 on the second surface of the substrate, and a third hole connecting the first hole and the second hole and having a diameter smaller than at least one of R1 and R2.
    Type: Application
    Filed: March 29, 2012
    Publication date: July 19, 2012
    Applicant: Ibiden Co., Ltd
    Inventors: Kota NODA, Tsutomu Yamauchi, Satoru Kawai
  • Patent number: D671434
    Type: Grant
    Filed: August 24, 2011
    Date of Patent: November 27, 2012
    Assignees: Pacific Industrial Co., Ltd, Bridgestone Corporation
    Inventors: Satoru Kawai, Satoshi Mori