Patents by Inventor Shawn Thomas
Shawn Thomas has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12180611Abstract: Embodiments of the present disclosure generally relate to silicon carbide coated base substrates, silicon carbide substrates thereof, and methods for forming silicon carbide coated base substrates. In some embodiments, a method includes introducing a first silicon-containing precursor to a process chamber at a first temperature of about 800° C. to less than 1,000° C. to form a first silicon carbide layer on a base substrate. The method includes introducing a second silicon-containing precursor, that is the same or different than the first silicon-containing precursor, to the process chamber at a second temperature of about 1,000° C. to about 1,400° C. to form a second silicon carbide layer on the first silicon carbide layer.Type: GrantFiled: October 23, 2023Date of Patent: December 31, 2024Assignee: APPLIED MATERIALS, INC.Inventors: Yen Lin Leow, Xinning Luan, Hui Chen, Kirk Allen Fisher, Shawn Thomas
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Publication number: 20240363390Abstract: The present disclosure relates to gas flow substrate supports, processing chambers, and related methods and apparatus, for semiconductor manufacturing. In one or more embodiments, a substrate support applicable for semiconductor manufacturing includes a first outer surface, a ledge disposed inwardly of the first outer surface and recessed relative to the first outer surface, and a pocket defining a pocket surface that is disposed inwardly of the ledge and recessed relative to the ledge. The substrate support includes a plurality of first flow openings extending into the pocket surface, a plurality of second flow openings extending into the ledge, and a plurality of third flow openings extending into the first outer surface.Type: ApplicationFiled: December 14, 2023Publication date: October 31, 2024Inventors: Xinning LUAN, Shawn THOMAS, Hui CHEN
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Publication number: 20240363354Abstract: Semiconductor devices and methods for manufacturing the same are provided. The method includes epitaxially growing a doped crystalline silicon-containing layer over a source/drain feature and growing a doped amorphous silicon-containing layer over a field region of a semiconductor layer. The trench is formed in the semiconductor layer and the trench exposes the source/drain feature. The method further includes epitaxially growing an undoped crystalline silicon-containing capping layer over the doped crystalline silicon-containing layer and growing an undoped amorphous silicon-containing layer over the doped silicon-containing amorphous layer. The method further includes selectively removing the doped amorphous silicon-containing layer and the undoped amorphous silicon-containing layer relative to the silicon-containing crystalline capping layer. The method further includes removing the silicon-containing crystalline capping layer to expose the doped silicon-containing crystalline layer.Type: ApplicationFiled: April 16, 2024Publication date: October 31, 2024Inventors: He REN, Raman GAIRE, Shi YOU, Pranav RAMESH, Houssam LAZKANI, Shawn THOMAS, Abhishek DUBE, Mehul B. NAIK, Songkram Sonny SRIVATHANAKUL
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Publication number: 20240321584Abstract: Semiconductor devices, such as gate-all-around (GAA) devices, and methods of forming semiconductor devices are described. Selective oxidation processes that are useful in front-end of line (FEOL) and back-end of line (BEOL) applications and processes are also described. In FEOL processes, for example, selective oxidation protects silicon germanium (SiGe) layers during etching silicon (Si) channel recess when there is no dielectric inner spacer present. In BEOL processes, for example, selective oxidation protects growth of silicon germanium (SiGe) layers on the sidewall of a superlattice structure during bottom-up epitaxial growth.Type: ApplicationFiled: March 13, 2024Publication date: September 26, 2024Applicant: Applied Materials, Inc.Inventors: Byeong Chan Lee, Benjamin Colombeau, Edy Cardona, Christopher S. Olsen, Shawn Thomas
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Publication number: 20240274464Abstract: A susceptor for processing a substrate is provided including a base and a coating formed over the base. The base includes an outer rim having an inner edge, an outer edge, and a top connecting the inner edge to the outer edge; and an inner dish disposed inside the outer rim and coupled to the outer rim, the inner dish recessed from the top of the outer rim, the inner dish having a front side and an opposing back side. The coating has an outer surface that includes a first portion formed over the front side of the inner dish. The first portion of the outer surface of the coating includes a first region and a second region, the first region has a first average level of roughness, the second region has a second average level of roughness.Type: ApplicationFiled: February 10, 2023Publication date: August 15, 2024Inventors: Matthew Gabriel GOODMAN, John TOLLE, Shawn THOMAS, Lori D. WASHINGTON, Xinning LUAN, Zhepeng CONG
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Publication number: 20240234627Abstract: The present disclosure relates to chambers, methods, apparatus, and related components for treating substrates. In one or more implementations, atomic radicals are generated using ultraviolet light, and the atomic radicals are used to treat a substrate. In one implementation, a chamber applicable for use in semiconductor manufacturing includes an internal volume defined at least partially by one or more sidewalls, one or more substrate supports disposed in the internal volume, one or more transfer openings, a gas line fluidly connecting to the internal volume from outside of the internal volume, and an ultraviolet (UV) unit. The UV unit includes one or more UV light sources configured to generate UV light having a wavelength that is within a range of 170 nm to 254 nm.Type: ApplicationFiled: January 9, 2023Publication date: July 11, 2024Inventors: Abbas RASTEGAR, Shawn THOMAS
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Publication number: 20240150242Abstract: A three-part epoxy grout composition comprises a liquid epoxy blend, a liquid hardener, and a graded particulate aggregate, wherein the dry aggregate particles are pretreated with an applied adhesion promoter in an amount of 0.01 to 5% by weight. The volume of pretreated aggregate particles, when mixed with the epoxy blend and the hardener, comprises at least 70% by volume of the cured grout. Pretreatment of the aggregate by coating with adhesion promoter allows more efficient use of chemicals along with improved strength. Related methods are also disclosed.Type: ApplicationFiled: November 8, 2022Publication date: May 9, 2024Inventors: Lawrence S. Shapiro, Michael K. Harvey, Scott Atom Saverse, Douglas A. Cheney, Zbigniew Andrew Szczepaniak, Brandon Michael Belcher, Paul Matz, Timothy Patrick Fitzgerald, Shawn Thomas Noble
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Publication number: 20240145468Abstract: Gate-all-around transistor devices and methods for manufacturing the same are provided. The semiconductor device includes a substrate. The substrate includes a plurality of isolation regions formed in the substrate, the plurality of isolation regions comprising an isolation material. The substrate further includes a buffer region formed in the substrate, the buffer region separating adjacent isolation regions. The semiconductor device further includes a plurality of fins, each fin formed on a corresponding isolation region of the plurality of isolation regions. Each fin includes a buffer layer contacting the isolation material and a plurality of silicon layers and a plurality of silicon germanium layers alternatingly arranged in a plurality of stacked pairs on the buffer layer.Type: ApplicationFiled: October 18, 2023Publication date: May 2, 2024Inventor: Shawn THOMAS
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Publication number: 20240145241Abstract: Method of forming a semiconductor device are provided. In some implementations, the method includes positioning a substrate into a processing chamber, the substrate having an exposed non-crystalline surface and an exposed crystalline surface. The method further includes heating the processing chamber to a temperature for deposition. The method further includes injecting a pre-treatment gas into the processing chamber. The pre-treatment gas comprises a molecule that acts to lower interfacial energy between the exposed non-crystalline surface and the exposed crystalline surface. The method further includes injecting a deposition gas into the processing chamber to selectively grow an n-type doped epitaxial silicon layer on the exposed crystalline surface.Type: ApplicationFiled: October 24, 2023Publication date: May 2, 2024Inventors: Joe MARGETIS, John TOLLE, Shawn THOMAS
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Publication number: 20240110657Abstract: Techniques for implementing and/or operating a pipe handling system that includes an inboard bore plug assembly and an outboard bore plug assembly, which facilitate plugging a pipe bore in a flexible pipe. The inboard bore plug assembly includes a first inflatable plug having a first inflatable bladder that defines a first fluid cavity and a first inflation port opening and a first inflation fluid port secured within the first inflation port opening. The outboard bore plug assembly includes a second inflatable plug having a second inflatable bladder that defines a second fluid cavity, a second inflation port opening, and a bore port opening, a second inflation fluid port secured within the second inflation port opening, and a bore fluid port secured in the bore port opening to enable the pipe bore in the flexible pipe to be pressurized to an elevated fluid pressure.Type: ApplicationFiled: December 6, 2023Publication date: April 4, 2024Inventors: Christopher David Barnstable, Shawn Thomas Berry, Alejandro Estrella, John Paul Leger, Matthew Douglas Lusk, Alexander Lee Winn
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Publication number: 20240088222Abstract: A processing system includes one or more processing chambers, and a system controller configured to cause the processing system to perform (a) a pre-clean process on exposed surfaces of a semiconductor structure, the semiconductor structure comprising a first semiconductor region, a second semiconductor region separated from the first semiconductor region by a trench, and a dielectric layer over at least a portion of the first semiconductor region and the second semiconductor region, (b) a first deposition process to form an amorphous silicon-containing layer on the exposed surfaces of the semiconductor structure, (c) a recrystallization anneal process to recrystallize at least a portion of the amorphous silicon-containing layer to form a silicon-containing crystalline layer within the trench, (d) an etch process to remove remaining portions of the amorphous silicon-containing layer, and (e) a second deposition process, to epitaxially form a source/drain region over the silicon-containing crystalline layer wiType: ApplicationFiled: September 12, 2022Publication date: March 14, 2024Inventors: Shawn THOMAS, Saurabh CHOPRA, John TOLLE
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Publication number: 20240060066Abstract: Methods and compositions are provided for performing an in vivo proximity-ligation in combination with DNA capture technology to cross-link physically adjacent DNA sequences within a mixed population of cells and isolate cross-linked DNA junctions where at least one DNA sequence of interest is present.Type: ApplicationFiled: July 28, 2023Publication date: February 22, 2024Inventors: Ivan LIACHKO, Shawn Thomas SULLIVAN, Kyle LANGFORD, Stephen M. EACKER
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Publication number: 20240052521Abstract: Embodiments of the present disclosure generally relate to silicon carbide coated base substrates, silicon carbide substrates thereof, and methods for forming silicon carbide coated base substrates. In some embodiments, a method includes introducing a first silicon-containing precursor to a process chamber at a first temperature of about 800° C. to less than 1,000° C. to form a first silicon carbide layer on a base substrate. The method includes introducing a second silicon-containing precursor, that is the same or different than the first silicon-containing precursor, to the process chamber at a second temperature of about 1,000° C. to about 1,400° C. to form a second silicon carbide layer on the first silicon carbide layer.Type: ApplicationFiled: October 23, 2023Publication date: February 15, 2024Inventors: Yen Lin LEOW, Xinning LUAN, Hui CHEN, Kirk Allen FISHER, Shawn THOMAS
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Patent number: 11892112Abstract: Techniques for implementing and/or operating a pipe handling system that includes an inboard bore plug assembly and an outboard bore plug assembly, which facilitate plugging a pipe bore in a flexible pipe. The inboard bore plug assembly includes a first inflatable plug having a first inflatable bladder that defines a first fluid cavity and a first inflation port opening and a first inflation fluid port secured within the first inflation port opening. The outboard bore plug assembly includes a second inflatable plug having a second inflatable bladder that defines a second fluid cavity, a second inflation port opening, and a bore port opening, a second inflation fluid port secured within the second inflation port opening, and a bore fluid port secured in the bore port opening to enable the pipe bore in the flexible pipe to be pressurized to an elevated fluid pressure.Type: GrantFiled: May 31, 2022Date of Patent: February 6, 2024Assignee: Trinity Bay Equipment Holdings, LLCInventors: Christopher David Barnstable, Shawn Thomas Berry, Alejandro Estrella, John Paul Leger, Matthew Douglas Lusk, Alexander Lee Winn
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Publication number: 20240033965Abstract: In one embodiment, there is provided a tree feeding system for use with tree handling equipment, the tree feeding system including: a housing having a frame and at least one arm; a plurality of tree feeding wheels arranged with at least one wheel on the frame and at least one wheel on the at least one arm; and a hydraulic circuit for driving the tree feeding wheels, wherein the hydraulic circuit is configured such that wheels on the frame are driven in series and wheels on the arm are driven in series. In another embodiment, the hydraulic circuit is configured such that wheels on one side (e.g. left hand side) of the housing are driven in series and wheels on an opposite side (e.g. right hand side) of the housing are driven in series but wheels on the frame are mechanically connected by a universal joint.Type: ApplicationFiled: July 28, 2023Publication date: February 1, 2024Inventors: Shawn Thomas PETTE, Duane Anthony Barlow, Nathan William Daniel Henry, Mitchell James Sam Terpstra
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Patent number: 11885019Abstract: A susceptor including a generally circular body having a face with a radially inward section and a radially outward section proximate a circumference of the body, the radially outward section having at least one ring extending upward for contacting a bottom surface of a substrate, and wherein the radially inward section lacks a ring extending upward from the face.Type: GrantFiled: August 5, 2021Date of Patent: January 30, 2024Assignee: ASM IP Holding B.V.Inventors: Mark Hawkins, Matthew G. Goodman, Shawn Thomas
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Publication number: 20230391144Abstract: A contactless tire inspection apparatus for tire tread depth measurement using 3D reconstruction includes a driver side (DS) measurement device (MD) and a passenger side (PS) MD. The DS MD includes a DS light source configured to, responsive to receiving a trigger signal (TS), project a first structured illumination (SI) onto a DS tire of a vehicle and at least one DS camera configured to, responsive to receiving the TS, capture DS image(s) of the first SI projected onto the DS tire for 3D reconstruction. The PS MD includes a PS light source configured to, responsive to receiving the TS, project a second SI onto a PS tire of the vehicle and at least one PS camera configured to, responsive to receiving the TS, capture PS image(s) of the second SI projected onto the PS tire for 3D reconstruction when the at least one DS camera captures DS image(s).Type: ApplicationFiled: June 2, 2023Publication date: December 7, 2023Inventors: Adam Sworski, Roger England, Jesse Dean Dambacher, Matthew Bellis, Daniel Lau, Eli Crane, Shawn Thomas
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Patent number: 11827999Abstract: Embodiments of the present disclosure generally relate to silicon carbide coated base substrates, silicon carbide substrates thereof, and methods for forming silicon carbide coated base substrates. In some embodiments, a method includes introducing a first silicon-containing precursor to a process chamber at a first temperature of about 800° C. to less than 1,000° C. to form a first silicon carbide layer on a base substrate. The method includes introducing a second silicon-containing precursor, that is the same or different than the first silicon-containing precursor, to the process chamber at a second temperature of about 1,000° C. to about 1,400° C. to form a second silicon carbide layer on the first silicon carbide layer.Type: GrantFiled: January 12, 2021Date of Patent: November 28, 2023Assignee: Applied Materials, Inc.Inventors: Yen Lin Leow, Xinning Luan, Hui Chen, Kirk Allen Fisher, Shawn Thomas
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Patent number: 11788921Abstract: Techniques for implementing and/or operating a test head that includes an end cap assembly; a bore plug assembly including a plug fastener mechanism; an inflation fluid port and an annulus fluid port that open through the end cap assembly; and an internal inflation fluid conduit that connects the inflation fluid port to the plug fastener mechanism. The end cap assembly includes a cap end plate that covers an open end of a pipe segment, a cap sleeve to be disposed around the pipe segment, and a cap fastener mechanism that runs along an inner surface of the cap sleeve and that expands inward such that the cap fastener mechanism engages an outer surface of the pipe segment. The plug fastener mechanism is to be disposed within a pipe bore of the pipe segment and expands outward such that the plug fastener mechanism engages an inner surface of the pipe segment.Type: GrantFiled: December 19, 2022Date of Patent: October 17, 2023Assignee: Trinity Bay Equipment Holdings, LLCInventors: Shawn Thomas Berry, Kirk Spencer Francis, David Michael Gregory, Jonathan Guerrero, John Paul Leger, Mikel Lee Lewis, Dale Brian Marietta, Ashesh Srivastava, Jagtar Singh Thethy, Alexander Lee Winn
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Patent number: 11753637Abstract: Methods and compositions are provided for performing an in vivo proximity-ligation in combination with DNA capture technology to cross-link physically adjacent DNA sequences within a mixed population of cells and isolate cross-linked DNA junctions where at least one DNA sequence of interest is present.Type: GrantFiled: June 26, 2018Date of Patent: September 12, 2023Assignee: Phase Genomics Inc.Inventors: Ivan Liachko, Shawn Thomas Sullivan, Kyle Langford, Stephen M. Eacker