Abstract: The present disclosure relates to an industrial device including a PCD element located in a recess of the industrial device. The PCD element and recess may contain an aligned mechanical lock. The device may also include a brazing material located along at least a portion of an interface between the PCD element and the recess. In a more specific embodiment, the industrial device may be an earth-boring drill bit, such as a fixed cutter drill bit, and the PCD element may be PCD cutter. In specific embodiments, the mechanical lock may include at least one ridge located at an end of the PCD element and in an end wall of the recess, at least one ridge located along a side of the PCD element and in a side wall of the recess, or at least an upper wall of the recess.

Abstract: In one embodiment, a downhole drilling tool configured to engage a formation to form a wellbore includes one or more channels formed in a bit body, the channels configured to direct electromagnetic radiation. The downhole drilling tool also includes an opto-analytical device integrated with the downhole drilling tool, the opto-analytical device configured to receive electromagnetic radiation directed through the one or more channels and detect a drilling characteristic based on the received electromagnetic radiation.

Abstract: Downhole drilling tools designed and manufactured to minimize or reduce imbalance forces and wear by disposing cutting elements in cutter groups and cutter sets in a level of force balance and by placing impact and/or wear resistant cutters on blades subject to high impact forces and/or large loadings. Manufacturing costs may be reduced by placing inexpensive cutters on blades not subject to high impact forces and/or loadings. Some embodiments comprise designing downhole tools with combinations of thicker blades to receive high impact forces and/or loadings with thinner blades. Some embodiments comprise designing downhole drilling tools with optimized fluid-flow properties. Designing methods may comprise performing simulations on a designed tool, evaluating respective forces acting on cutters during simulated engagement with a downhole (uniform and transitional) and/or evaluating wear on cutters and bit, and/or CFD simulations to evaluate fluid-flow optimization on a tool.

Abstract: A method and apparatus for determining the effectiveness of bearing seals in a roller cone drill bit. The bit includes a sensor in optical communication with the bearing lubricant. The sensor includes a light source, an optical filter, and an optical detector arranged so that light interacts with the lubricant, is filtered, and detected, wherein the detected light is indicative of the amount of contaminant within the lubricant. The optical filter is preferably an integrated computing element that filters preselected orthogonal components from the light.

Abstract: A multi-layer downhole drilling tool designed for directional and horizontal drilling is disclosed. The drilling tool includes a bit body including a rotational axis extending therethrough. A plurality of primary blades are disposed on exterior portions of the bit body and a plurality of secondary blades are disposed on exterior portions of the bit body between the primary blades. The drilling tool further includes a plurality of first-layer cutting elements disposed on exterior portions of the primary blades and a plurality of second-layer cutting elements disposed on exterior portions of the secondary blades. The second-layer cutting elements are track set with the first-layer cutting elements in an opposite track set configuration.

Abstract: There is provided a conductive fibrous material comprising a plurality of carbonaceous fibers, wherein each carbonaceous fiber is fused to at least one other fiber. The carbonaceous fibers may be fused at fiber-to-fiber contact points by a polymer. The process of making the conductive fibrous material comprises mixing a phenolic polymer with a second polymer to form a polymer solution, preparing phenolic fibers having nano- or micro-scale diameters by electrospinning the polymer solution, and subsequent carbonization of the obtained phenolic fibers, thereby generating carbonaceous fibers, wherein each carbonaceous fiber is fused to at least one other fiber. The conductive fibrous material may be useful in electrode materials for energy storage devices.

Abstract: A multi-layer downhole drilling tool designed for directional and horizontal drilling is disclosed. The drilling tool includes a bit body including a rotational axis extending therethrough. A plurality of primary blades are disposed on exterior portions of the bit body and a plurality of secondary blades are disposed on exterior portions of the bit body between the primary blades. The drilling tool further includes a plurality of first-layer cutting elements disposed on exterior portions of the primary blades and a plurality of second-layer cutting elements disposed on exterior portions of the secondary blades. The second-layer cutting elements are track set with the first-layer cutting elements in an opposite track set configuration.

Abstract: In one embodiments, a method includes drilling a wellbore in a formation with a drilling tool. The method further includes receiving electromagnetic radiation using an opto-analytical device coupled to the drilling tool. The method also includes determining torsion associated with drilling the wellbore based on the received electromagnetic radiation.

Abstract: In one embodiment, a method includes drilling a wellbore in a formation with a drilling tool. The method further includes receiving electromagnetic radiation using an opto-analytical device coupled to the drilling tool. The method also includes determining a distance between a portion of the drilling tool and the formation based on the received electromagnetic radiation.

Abstract: In one embodiment, a method includes drilling a wellbore in a formation with a drilling tool. The method further includes receiving electromagnetic radiation using an opto-analytical device coupled to the drilling tool. The method also includes detecting vibrations associated with drilling the wellbore based on the received electromagnetic radiation.

Abstract: A method of preparing a fiber-reinforced polymer composite is provided. The method includes (a) providing a swollen clay material; (b) chemically modifying a surface of the swollen clay material with an organosilane to form a silane-modified clay material; (c) intercalating the silane-modified clay material with a binder to form an intercalated clay material; and (d) melt compounding the intercalated clay material with a mixture comprising a polymer and fiber to form the fiber-reinforced polymer composite. A fiber-reinforced polymer composite is also provided.

Abstract: A drill bit cutter having a shaped cutting element is disclosed. The cutter includes a substrate having a fixed portion, and a rotating portion rotatably attached to the fixed portion. The cutter also includes a cutting element secured to the rotating portion of the substrate, the cutting element having a non-circular cross-section in a plane perpendicular to a cutter axis of the rotating cutting element, the cross-section having a radially symmetric shape.

Abstract: In one embodiments, a method includes drilling a wellbore in a formation with a drilling tool. The method further includes receiving electromagnetic radiation using an opto-analytical device coupled to the drilling tool. The method also includes detecting a characteristic of cuttings associated with drilling the wellbore based on the received electromagnetic radiation.

Abstract: In one embodiment, a method includes drilling a wellbore in a formation with a drilling tool. The method further includes receiving electromagnetic radiation at an opto-analytical device coupled to the drilling tool. The method also includes determining a drilling characteristic based on the received electromagnetic radiation, and detecting an event associated with drilling the wellbore based on the determined drilling characteristic.

Abstract: In one embodiment, a method includes drilling a wellbore in a formation with a drilling tool. The method further includes receiving electromagnetic radiation using an opto-analytical device coupled to the drilling tool. The method also includes detecting a temperature associated with drilling the wellbore based on the received electromagnetic radiation.

Abstract: The present invention relates to a laminate for making a molded article comprising: (i) at least one reinforcement Iayer impregnated with a resin matrix; (ii) at least one deployable layer; and (iii) optionally, at least one material comprising at least one non-adhesive side, wherein the deployable layer are compactable, expandable or collapsible including Miura-Ori folds, honeycombs, foams or air mesh. The laminate may be used to form a molded article. The molded articles have uses in biomedical, health care and sport protective devices.

Abstract: A compound of formula (I) or a pharmaceutically acceptable salt, hydrate or prodrug thereof for inhibiting Syk activity,

Abstract: Downhole drilling tools designed and manufactured to reduce bit axial force and torque and to enhance drilling efficiency comprising laying out some cutters in one spiral direction of rotation about a bit rotational axis and other cutters in an opposite spiral direction of rotation; evaluating forces acting on cutters during simulated engagement with a downhole formation (straight and transitional drilling); and modifying cutter layout with respect to a spiral direction of rotation. Some embodiments further comprise, prior to simulation, placing cutters in cutter groups/sets at respective locations to obtain a level of force balance. Multilevel force balanced downhole drilling tools may be designed using five respective simulations: cutter group level, neighbor cutter group level, cutter set level, group of N (N=3 or N=4) consecutive cutters level and all cutters level. Cutter layout procedures and algorithms to minimize respective bit forces and in some embodiments to obtain force balance are described.

Abstract: A drill bit using track-set depth of cut control elements to provide improved stability is disclosed. A drill bit for drilling a wellbore includes a bit body with a rotational axis extending therethrough. The drill bit further includes a plurality of blades disposed on exterior portions of the bit body. The drill bit includes a first group of track set depth of cut controllers (DOCCs) disposed on exterior portions of a first set of the plurality of blades. The first group of track set DOCCs configured to be placed within a first radial swath of a bit face of the drill bit and configured to provide a first critical depth of cut (CDOC).

Abstract: Various downhole drilling tools designed and manufactured at least in part on evaluating respective forces acting on respective groups and sets of cutting elements during simulated engagement with the downhole end of a wellbore and drilling from a first downhole formation into a second downhole formation. Simulating forces acting on each cutting element as the cutting element contacts a downhole formation may be used to force balance downhole drilling tools during transition drilling or non-uniform downhole drilling conditions. Multilevel force balanced downhole drilling tools may be designed using five respective simulations, cutter group level, neighbor cutter group level, cutter set level, group of N (N=3 or N=4) consecutive cutters level and all cutters level. Various cutter layout procedures and algorithms may also be used to design multilevel force balanced downhole drilling tools which may drill faster with higher lateral stability, especially during downhole transiting drilling conditions.