Patents by Inventor Srinivas D. Nemani
Srinivas D. Nemani has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20250022704Abstract: Exemplary processing methods may include providing a silicon-containing precursor to a processing region of a semiconductor processing chamber. A substrate may be housed in the processing region. The substrate may define a feature. The methods may include forming plasma effluents of the silicon-containing precursor. The methods may include depositing a silicon-containing material on the substrate. The methods may include providing an oxygen-containing precursor to the processing region, forming plasma effluents of the oxygen-containing precursor, and contacting the silicon-containing material with the plasma effluents of the oxygen-containing precursor to form a silicon-and-oxygen-containing material.Type: ApplicationFiled: July 12, 2023Publication date: January 16, 2025Applicant: Applied Materials, Inc.Inventors: Qiang Ma, Biao Liu, Bhargav S. Citla, Srinivas D. Nemani, Ellie Y. Yieh, Taiki Hatakeyama, Shreyas Shukla, Mei-Yee Shek
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Patent number: 12198951Abstract: A high-pressure processing system for processing a substrate includes a first chamber, a pedestal positioned within the first chamber to support the substrate, a second chamber adjacent the first chamber, a vacuum processing system configured to lower a pressure within the second chamber to near vacuum, a valve assembly between the first chamber and the second chamber to isolate the pressure within the first chamber from the pressure within the second chamber, and a gas delivery system configured to introduce a processing gas into the first chamber and to increase the pressure within the first chamber to at least 10 atmospheres while the processing gas is in the first chamber and while the first chamber is isolated from the second chamber.Type: GrantFiled: March 9, 2018Date of Patent: January 14, 2025Assignee: Applied Materials, Inc.Inventors: Qiwei Liang, Srinivas D. Nemani, Adib Khan, Venkata Ravishankar Kasibhotla, Sultan Malik, Sean S. Kang, Keith Tatseun Wong
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Publication number: 20240393695Abstract: A method for enhancing a photoresist profile control includes applying a photoresist layer comprising a photoacid generator on an underlayer disposed on a material layer, exposing a first portion of the photoresist layer unprotected by a photomask to light radiation in a lithographic exposure process, providing a thermal energy to the photoresist layer in a post-exposure baking process, applying an electric field or a magnetic field while performing the post-exposure baking process, and drifting photoacid from the photoresist layer to a predetermined portion of the underlayer under the first portion of the photoresist layer.Type: ApplicationFiled: August 1, 2024Publication date: November 28, 2024Inventors: Huixiong DAI, Srinivas D. NEMANI, Steven Hiloong WELCH, Mangesh Ashok BANGAR, Ellie Y. YIEH
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Patent number: 12142467Abstract: The present disclosure generally relates to a substrate processing chamber, a substrate processing apparatus, and a substrate processing method for self-assembled monolayer (SAM) deposition of low vapor pressure organic molecules (OM) followed by further substrate processing, such as atomic layer deposition.Type: GrantFiled: May 28, 2021Date of Patent: November 12, 2024Assignee: Applied Materials, Inc.Inventors: Qiwei Liang, Srinivas D. Nemani, Keith Tatseun Wong, Antony K. Jan
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Patent number: 12085858Abstract: A method for enhancing a photoresist profile control includes applying a photoresist layer comprising a photoacid generator on an underlayer disposed on a material layer, exposing a first portion of the photoresist layer unprotected by a photomask to light radiation in a lithographic exposure process, providing a thermal energy to the photoresist layer in a post-exposure baking process, applying an electric field or a magnetic field while performing the post-exposure baking process, and drifting photoacid from the photoresist layer to a predetermined portion of the underlayer under the first portion of the photoresist layer.Type: GrantFiled: March 20, 2020Date of Patent: September 10, 2024Assignee: Applied Materials, Inc.Inventors: Huixiong Dai, Srinivas D. Nemani, Steven Hiloong Welch, Mangesh Ashok Bangar, Ellie Y. Yieh
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Patent number: 12054827Abstract: Embodiments herein provide methods of plasma treating an amorphous silicon layer deposited using a flowable chemical vapor deposition (FCVD) process. In one embodiment, a method of processing a substrate includes plasma treating an amorphous silicon layer by flowing a substantially silicon-free hydrogen treatment gas into a processing volume of a processing chamber, the processing volume having the substrate disposed on a substrate support therein, forming a treatment plasma of the substantially silicon-free hydrogen treatment gas, and exposing the substrate having the amorphous silicon layer deposited on a surface thereof to the treatment plasma. Herein, the amorphous silicon layer is deposited using an FCVD process.Type: GrantFiled: April 1, 2019Date of Patent: August 6, 2024Assignee: Applied Materials, Inc.Inventors: Shishi Jiang, Pramit Manna, Abhijit Basu Mallick, Suresh Chand Seth, Srinivas D. Nemani
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Publication number: 20240249936Abstract: Embodiments of the present disclosure relate to methods for patterning a material layer on a substrate. The method includes forming a hard mask layer on a material layer disposed on a substrate. The material layer includes a plurality of first layers and a plurality of second layers alternately formed over the substrate. The method further includes performing a first etch process to form features in the material layer through the hard mask layer by supplying a first etching gas; performing an oxidation process to oxidize a sidewall of the features by supplying an oxidation gas; and performing a second etch process to etch the sidewall of the features formed in the material layer by suppling a second etching gas.Type: ApplicationFiled: January 24, 2023Publication date: July 25, 2024Inventors: Mang-Mang LING, Jong Mun KIM, Srinivas D. NEMANI, Ellie Y. YIEH
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Publication number: 20240234131Abstract: Exemplary processing methods may include providing a silicon-containing precursor to a processing region of a semiconductor processing chamber. A substrate may be housed in the processing region. The substrate may define a feature. The methods may include forming plasma effluents of the silicon-containing precursor. The methods may include depositing a silicon-containing material on the substrate. The methods may include providing an oxygen-containing precursor to the processing region, forming plasma effluents of the oxygen-containing precursor, and contacting the silicon-containing material with the plasma effluents of the oxygen-containing precursor to form a silicon-and-oxygen-containing material.Type: ApplicationFiled: February 22, 2024Publication date: July 11, 2024Applicant: Applied Materials, Inc.Inventors: Purvam Dineshbhai Modi, Bhargav S. Citla, Srinivas D. Nemani, Ellie Y. Yieh
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Publication number: 20240234128Abstract: Exemplary processing methods may include providing a silicon-containing precursor and a carbon-containing precursor to a processing region of a semiconductor processing chamber. A substrate may be housed in the processing region. The substrate may define a feature within the substrate. The methods may include forming plasma effluents of the silicon-containing precursor and the carbon-containing precursor. The methods may include depositing a silicon-and-carbon-containing material on the substrate. The methods may include providing a hydrogen-containing precursor to the processing region of the semiconductor processing chamber, forming plasma effluents of the hydrogen-containing precursor, and etching the silicon-and-carbon-containing material from a sidewall of the feature within the substrate.Type: ApplicationFiled: January 10, 2023Publication date: July 11, 2024Applicant: Applied Materials, Inc.Inventors: Taiki Hatakeyama, Bhargav S. Citla, Qiang Ma, Biao Liu, Srinivas D. Nemani
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Patent number: 12020982Abstract: A method of forming an electronic device is disclosed. The method comprises forming depositing a metal on a substrate, the metal comprising one or more of copper (Cu), titanium (Ti), or tantalum (Ta). A metal cap is deposited on the metal. The metal cap comprises one or more of molybdenum (Mo), ruthenium (Ru), iridium (Ir), rhodium (Rh), palladium (Pd), silver (Ag), osmium (Os), platinum (Pt), or gold (Au). The substrate is then exposed to an anneal process, e.g., a hydrogen high-pressure anneal. The formation of the metal cap on the metal minimizes parasitic adsorption of hydrogen by the underlying metal.Type: GrantFiled: January 28, 2022Date of Patent: June 25, 2024Assignee: Applied Materials, Inc.Inventors: Srinivas Gandikota, Steven C. H. Hung, Srinivas D. Nemani, Yixiong Yang, Susmit Singha Roy, Nikolaos Bekiaris
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Publication number: 20240194526Abstract: A method of forming an electronic device is disclosed. The method comprises forming depositing a metal on a substrate, the metal comprising one or more of copper (Cu), titanium (Ti), or tantalum (Ta). A metal cap is deposited on the metal. The metal cap comprises one or more of molybdenum (Mo), ruthenium (Ru), iridium (Ir), rhodium (Rh), palladium (Pd), silver (Ag), osmium (Os), platinum (Pt), or gold (Au). The substrate is then exposed to an anneal process, e.g., a hydrogen high-pressure anneal. The formation of the metal cap on the metal minimizes parasitic adsorption of hydrogen by the underlying metal.Type: ApplicationFiled: February 20, 2024Publication date: June 13, 2024Applicant: Applied Materials, Inc.Inventors: Srinivas Gandikota, Steven C.H. Hung, Srinivas D. Nemani, Yixiong Yang, Susmit Singha Roy, Nikolaos Bekiaris
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Patent number: 11993845Abstract: Methods for depositing a metal containing material formed on a certain material of a substrate using an atomic layer deposition process for semiconductor applications are provided. In one embodiment, a method of forming a metal containing material on a substrate comprises pulsing a first gas precursor comprising a metal containing precursor to a surface of a substrate, pulsing a second gas precursor comprising a silicon containing precursor to the surface of the substrate, forming a metal containing material selectively on a first material of the substrate, and thermal annealing the metal containing material formed on the substrate.Type: GrantFiled: March 4, 2020Date of Patent: May 28, 2024Assignee: Applied Materials, Inc.Inventors: Jong Choi, Christopher Ahles, Andrew C. Kummel, Keith Tatseun Wong, Srinivas D. Nemani
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Patent number: 11993842Abstract: Embodiments described and discussed herein provide methods for selectively depositing a metal oxides on a substrate. In one or more embodiments, methods for forming a metal oxide material includes positioning a substrate within a processing chamber, where the substrate has passivated and non-passivated surfaces, exposing the substrate to a first metal alkoxide precursor to selectively deposit a first metal oxide layer on or over the non-passivated surface, and exposing the substrate to a second metal alkoxide precursor to selectively deposit a second metal oxide layer on the first metal oxide layer. The method also includes sequentially repeating exposing the substrate to the first and second metal alkoxide precursors to produce a laminate film containing alternating layers of the first and second metal oxide layers. Each of the first and second metal alkoxide precursors contains a different metal selected from titanium, zirconium, hafnium, aluminum, or lanthanum.Type: GrantFiled: November 30, 2022Date of Patent: May 28, 2024Assignees: APPLIED MATERIALS, INC., THE REGENTS OF THE UNIVERSITY OF CALIFORNIAInventors: Keith Tatseun Wong, Srinivas D. Nemani, Andrew C. Kummel, James Huang, Yunil Cho
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Publication number: 20240145246Abstract: Embodiments of the present technology include semiconductor processing methods. The methods may include providing a silicon-containing precursor and a dopant precursor to a processing region of a semiconductor processing chamber. A substrate may be disposed within the semiconductor processing chamber. A silicon-containing material may be formed on the substrate. The methods may include contacting the silicon-containing material with the silicon-containing precursor and the dopant precursor. The methods may include forming a doped silicon-containing material on the silicon-containing material. The methods may include oxidizing the substrate. The oxidizing may form an oxidized doped silicon-containing material. The methods may include etching the oxidized doped silicon-containing material.Type: ApplicationFiled: October 26, 2022Publication date: May 2, 2024Applicant: Applied Materials, Inc.Inventors: Yi Yang, In Soo Jung, Sean S. Kang, Srinivas D. Nemani, Papo Chen, Ellie Y. Yieh
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Patent number: 11972943Abstract: Methods and apparatus for depositing a dielectric material include: providing a first gas mixture into a processing chamber having a substrate disposed therein; forming a first remote plasma comprising first radicals in a remote plasma source and delivering the first radicals to an interior processing region in the processing chamber to form a layer of dielectric material in an opening in a material layer disposed on the substrate in a presence of the first gas mixture and the first radicals; terminating the first remote plasma and applying a first RF bias power to the processing chamber to form a first bias plasma; contacting the layer of dielectric material with the first bias plasma to form a first treated layer of dielectric material; and subsequently forming a second remote plasma comprising second radicals in the remote plasma source and delivering the second radicals to the interior processing region in the processing chamber in a presence of a second gas mixture while applying a second RF bias power tType: GrantFiled: September 20, 2019Date of Patent: April 30, 2024Assignee: APPLIED MATERIALS, INC.Inventors: Bhargav S. Citla, Jethro Tannos, Srinivas D Nemani, Joshua Rubnitz
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Publication number: 20240128121Abstract: Generally, examples described herein relate to methods and processing systems for performing multiple processes in a same processing chamber on a flowable gap-fill film deposited on a substrate. In an example, a semiconductor processing system includes a processing chamber and a system controller. The system controller includes a processor and memory. The memory stores instructions, that when executed by the processor cause the system controller to: control a first process within the processing chamber performed on a substrate having thereon a film deposited by a flowable process, and control a second process within the process chamber performed on the substrate having thereon the film. The first process includes stabilizing bonds in the film to form a stabilized film. The second process includes densifying the stabilized film.Type: ApplicationFiled: December 21, 2023Publication date: April 18, 2024Inventors: Maximillian CLEMONS, Nikolaos BEKIARIS, Srinivas D. NEMANI
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Publication number: 20240120195Abstract: A method includes forming a conductive material on a first dielectric layer, exposing the conductive material to aniline to produce a passivated surface of the conductive material, and after exposing the conductive material to aniline, forming a second dielectric layer on the first dielectric layer using a deposition process. The deposition process is a water-free and plasma-free deposition process, and the second dielectric layer does not form on the passivated surface of the conductive material.Type: ApplicationFiled: October 6, 2022Publication date: April 11, 2024Inventors: Keith T. Wong, Srinivas D. Nemani, Ellie Y. Yieh, Andrew C. Kummel, Yunil Cho, James Huang
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Patent number: 11955333Abstract: Methods and apparatus for processing a substrate are provided herein. For example, a method includes supplying a vaporized precursor into a processing volume, supplying activated elements including ions and radicals from a remote plasma source, energizing the activated elements using RF source power at a first duty cycle to react with the vaporized precursor to deposit an SiNHx film onto a substrate disposed in the processing volume, supplying a first process gas from the remote plasma source while providing RF bias power at a second duty cycle different from the first duty cycle to the substrate support to convert the SiNHx film to an SiOx film, supplying a process gas mixture formed from a second process gas supplied from the remote plasma source and a third process gas supplied from the gas supply while providing RF bias power at the second duty cycle to the substrate support, and annealing the substrate.Type: GrantFiled: March 22, 2021Date of Patent: April 9, 2024Assignee: APPLIED MATERIALS, INC.Inventors: Jethro Tannos, Bhargav Sridhar Citla, Srinivas D. Nemani, Ellie Yieh, Joshua Alan Rubnitz, Erica Chen, Soham Sunjay Asrani, Nikolaos Bekiaris, Douglas Arthur Buchberger, Jr.
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Patent number: 11948828Abstract: The present disclosure generally relates to a pin-less substrate transfer apparatus and method for a processing chamber. The processing chamber includes a pedestal. The pedestal includes a pedestal plate. The pedestal plate has a radius, a top surface, and a bottom surface. The pedestal plate further includes a plurality of cut outs on a perimeter of the pedestal plate. Flat edges are disposed on opposite sides of the pedestal plate. Recesses are disposed in the bottom surface below each of the flat edges.Type: GrantFiled: January 16, 2020Date of Patent: April 2, 2024Assignee: Applied Materials, Inc.Inventors: Sultan Malik, Srinivas D. Nemani, Adib M. Khan, Qiwei Liang
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Patent number: 11934103Abstract: A method and apparatus for applying an electric field and/or a magnetic field to a photoresist layer without air gap intervention during photolithography processes is provided herein. The method and apparatus include a transfer device and a plurality of modules. The transfer device is configured to rotate a plurality of substrates between each of the modules, wherein one module includes a heating pedestal and another module includes a cooling pedestal. One module is utilized for inserting and removing the substrates from the system. At least the heating module is able to be sealed and filled with a process volume before applying the electric field.Type: GrantFiled: February 9, 2022Date of Patent: March 19, 2024Assignee: APPLIED MATERIALS, INC.Inventors: Douglas A. Buchberger, Jr., Dmitry Lubomirsky, John O. Dukovic, Srinivas D. Nemani