Patents by Inventor Thai-Cheng Chua

Thai-Cheng Chua has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20140127887
    Abstract: Chemical vapor deposition (CVD) systems for forming layers on a substrate are disclosed. Embodiments of the system comprise at least two processing chambers that may be linked in a cluster tool. A first processing chamber provides a chamber having a controlled environmental temperature and pressure and containing a first environment for performing CVD on a substrate, and a second environment for contacting the substrate with a plasma; a substrate transport system capable of positioning a substrate for sequential processing in each environment, and a gas control system capable of maintaining isolation. A second processing chamber provides a CVD system. Methods of forming layers on a substrate comprise forming one or more layers in each processing chamber. The systems and methods are suitable for preparing Group III-V, Group II-VI or Group IV thin film devices.
    Type: Application
    Filed: March 15, 2013
    Publication date: May 8, 2014
    Applicant: INTERMOLECULAR, INC.
    Inventors: Philip Kraus, Boris Borisov, Thai Cheng Chua, Sandeep Nijhawan
  • Publication number: 20140092462
    Abstract: Embodiments provided herein describe electrochromic devices and methods for forming electrochromic devices. The electrochromic devices include a transparent substrate, a transparent conducting oxide layer coupled to the transparent substrate, and a layer of electrochromic material coupled to the transparent conducting oxide layer. The transparent conducting oxide layer includes indium and zinc.
    Type: Application
    Filed: December 11, 2013
    Publication date: April 3, 2014
    Applicant: Intermolecular, Inc.
    Inventors: Minh Huu Le, Thai Cheng Chua, Guowen Ding, Minh Anh Nguyen, Yu Wang, Guizhen Zhang
  • Patent number: 8665511
    Abstract: Embodiments provided herein describe electrochromic devices and methods for forming electrochromic devices. The electrochromic devices include a transparent substrate, a transparent conducting oxide layer coupled to the transparent substrate, and a layer of electrochromic material coupled to the transparent conducting oxide layer. The transparent conducting oxide layer includes indium and zinc.
    Type: Grant
    Filed: December 27, 2011
    Date of Patent: March 4, 2014
    Assignee: Intermolecular, Inc.
    Inventors: Hien Minh Huu Le, Thai Cheng Chua, Guowen Ding, Minh Anh Nguyen, Yu Wang, Guizhen Zhang
  • Publication number: 20140014965
    Abstract: Chemical vapor deposition (CVD) systems and methods for forming layers on a substrate are disclosed. Embodiments of the system comprise a chamber having a controlled environmental temperature and pressure and containing a first environment for performing CVD on a substrate, and a second environment for contacting the substrate with a plasma; a substrate transport system capable of positioning a substrate for sequential processing in each environment, and a gas control system capable of maintaining site isolation. Methods of forming layers on a substrate comprise forming a first layer from a precursor on a substrate in a CVD environment, contacting the substrate with plasma in a plasma environment, wherein the forming and contacting steps are performed in the unitary system and repeating the forming and contacting steps until a layer of desired thickness is formed. The forming and contacting steps can be performed to form devices having multiple distinct layers, such as Group III-V thin film devices.
    Type: Application
    Filed: July 11, 2012
    Publication date: January 16, 2014
    Inventors: Philip A. Kraus, Thai Cheng Chua, Timothy Joseph Franklin, Sandeep Nijhawan
  • Publication number: 20130313566
    Abstract: Methods and apparatus for depositing thin films incorporating the use of a surfactant are described. Methods and apparatuses include a deposition process and system comprising multiple isolated processing regions which enables rapid repetition of sub-monolayer deposition of thin films. The use of surfactants allows the deposition of high quality epitaxial films at lower temperatures having low values of surface roughness. The deposition of Group III-V thin films such as GaN is used as an example.
    Type: Application
    Filed: August 1, 2013
    Publication date: November 28, 2013
    Applicant: Intermolecular, Inc.
    Inventors: Philip A. Kraus, Boris Borisov, Thai Cheng Chua, Sandeep Nijhawan, Yoga Saripalli
  • Patent number: 8524581
    Abstract: Methods and apparatus for depositing thin films incorporating the use of a surfactant are described. Methods and apparatuses include a deposition process and system comprising multiple isolated processing regions which enables rapid repetition of sub-monolayer deposition of thin films. The use of surfactants allows the deposition of high quality epitaxial films at lower temperatures having low values of surface roughness. The deposition of Group III-V thin films such as GaN is used as an example.
    Type: Grant
    Filed: December 29, 2011
    Date of Patent: September 3, 2013
    Assignee: Intermolecular, Inc.
    Inventors: Philip A. Kraus, Boris Borisov, Thai Cheng Chua, Sandeep Nijhawan, Yoga Saripalli
  • Publication number: 20130171805
    Abstract: Methods and apparatus for depositing thin films incorporating the use of a surfactant are described. Methods and apparatuses include a deposition process and system comprising multiple isolated processing regions which enables rapid repetition of sub-monolayer deposition of thin films. The use of surfactants allows the deposition of high quality epitaxial films at lower temperatures having low values of surface roughness. The deposition of Group III-V thin films such as GaN is used as an example.
    Type: Application
    Filed: December 29, 2011
    Publication date: July 4, 2013
    Applicant: Intermolecular Inc.
    Inventors: Philip A. Kraus, Boris Borisov, Thai Cheng Chua, Sandeep Nijhawan, Yoga Saripalli
  • Publication number: 20130163064
    Abstract: Embodiments provided herein describe electrochromic devices and methods for forming electrochromic devices. The electrochromic devices include a transparent substrate, a transparent conducting oxide layer coupled to the transparent substrate, and a layer of electrochromic material coupled to the transparent conducting oxide layer. The transparent conducting oxide layer includes indium and zinc.
    Type: Application
    Filed: December 27, 2011
    Publication date: June 27, 2013
    Applicant: Intermolecular Inc.
    Inventors: Hien Minh Huu Le, Thai Cheng Chua, Guowen Ding, Minh Anh Anh Nguyen, Yu Wang, Guizhen Zhang
  • Publication number: 20130130481
    Abstract: Methods and apparatus for generating and delivering atomic hydrogen to the growth front during the deposition of a III-V film are provided. The apparatus adapts HWCVD technology to a system wherein the Group III precursor and the Group V precursor are delivered to the surface in isolated processing environments within the system. Multiple HWCVD units may be incorporated so that the atomic hydrogen parameters may be varied in a combinatorial manner for the development of III-V films.
    Type: Application
    Filed: November 22, 2011
    Publication date: May 23, 2013
    Applicant: Intermolecular, Inc.
    Inventors: Thai Cheng Chua, Timothy Joseph Franklin, Philip Kraus
  • Patent number: 8377803
    Abstract: A method and apparatus for the deposition of thin films is described. In embodiments, systems and methods for epitaxial thin film formation are provided, including systems and methods for forming binary compound epitaxial thin films. Methods and systems of embodiments of the invention may be used to form direct bandgap semiconducting binary compound epitaxial thin films, such as, for example, GaN, InN and AlN, and the mixed alloys of these compounds, e.g., (In, Ga)N, (Al, Ga)N, (In, Ga, Al)N. Methods and apparatuses include a multistage deposition process and system which enables rapid repetition of sub-monolayer deposition of thin films.
    Type: Grant
    Filed: February 16, 2012
    Date of Patent: February 19, 2013
    Assignee: Intermolecular, Inc.
    Inventors: Philip A. Kraus, Thai Cheng Chua, Sandeep Nijhawan
  • Patent number: 8318590
    Abstract: A method and apparatus for the deposition of thin films is described. In embodiments, systems and methods for epitaxial thin film formation are provided, including systems and methods for forming binary compound epitaxial thin films. Methods and systems of embodiments of the invention may be used to form direct bandgap semiconducting binary compound epitaxial thin films, such as, for example, GaN, InN and AlN, and the mixed alloys of these compounds, e.g., (In, Ga)N, (Al, Ga)N, (In, Ga, Al)N. Methods and apparatuses include a multistage deposition process and system which enables rapid repetition of sub-monolayer deposition of thin films.
    Type: Grant
    Filed: February 17, 2012
    Date of Patent: November 27, 2012
    Assignee: Intermolecular, Inc.
    Inventors: Philip A. Kraus, Thai Cheng Chua, Sandeep Nijhawan
  • Publication number: 20120208357
    Abstract: A method and apparatus for the deposition of thin films is described. In embodiments, systems and methods for epitaxial thin film formation are provided, including systems and methods for forming binary compound epitaxial thin films. Methods and systems of embodiments of the invention may be used to form direct bandgap semiconducting binary compound epitaxial thin films, such as, for example, GaN, InN and AlN, and the mixed alloys of these compounds, e.g., (In, Ga)N, (Al, Ga)N, (In, Ga, Al)N. Methods and apparatuses include a multistage deposition process and system which enables rapid repetition of sub-monolayer deposition of thin films.
    Type: Application
    Filed: February 17, 2012
    Publication date: August 16, 2012
    Applicant: Intermolecular, Inc.
    Inventors: Philip A. Kraus, Sandeep Nijhawan, Thai Cheng Chua
  • Publication number: 20120208352
    Abstract: A method and apparatus for the deposition of thin films is described. In embodiments, systems and methods for epitaxial thin film formation are provided, including systems and methods for forming binary compound epitaxial thin films. Methods and systems of embodiments of the invention may be used to form direct bandgap semiconducting binary compound epitaxial thin films, such as, for example, GaN, InN and AlN, and the mixed alloys of these compounds, e.g., (In, Ga)N, (Al, Ga)N, (In, Ga, Al)N. Methods and apparatuses include a multistage deposition process and system which enables rapid repetition of sub-monolayer deposition of thin films.
    Type: Application
    Filed: February 16, 2012
    Publication date: August 16, 2012
    Applicant: Intermolecular, Inc.
    Inventors: Philip A. Kraus, Sandeep Nijhawan, Thai Cheng Chua
  • Patent number: 8143147
    Abstract: A method and apparatus for the deposition of thin films is described. In embodiments, systems and methods for epitaxial thin film formation are provided, including systems and methods for forming binary compound epitaxial thin films. Methods and systems of embodiments of the invention may be used to form direct bandgap semiconducting binary compound epitaxial thin films, such as, for example, GaN, InN and AlN, and the mixed alloys of these compounds, e.g., (In, Ga)N, (Al, Ga)N, (In, Ga, Al)N. Methods and apparatuses include a multistage deposition process and system which enables rapid repetition of sub-monolayer deposition of thin films.
    Type: Grant
    Filed: February 10, 2011
    Date of Patent: March 27, 2012
    Assignee: Intermolecular, Inc.
    Inventors: Philip A. Kraus, Sandeep Nijhawan, Thai Cheng Chua
  • Patent number: 7964514
    Abstract: A method for the deposition of a dielectric film including forming silicon nitride on the surface of the substrate, oxidizing the silicon nitride on the surface of the substrate, exposing the surface of the substrate to a hydrogen-free nitrogen source, and annealing the substrate. A method for the deposition of a dielectric film including forming silicon nitride on the surface of the substrate, oxidizing the silicon nitride on the surface of the substrate, including exposing the surface of the substrate to a gas selected from the group of oxygen, nitric oxide, and nitrous oxide, and exposing the surface of the substrate to a hydrogen-free nitrogen source, wherein the hydrogen-free nitrogen source is a gas selected from the group of nitrogen, nitric oxide, and nitrous oxide.
    Type: Grant
    Filed: March 2, 2006
    Date of Patent: June 21, 2011
    Assignee: Applied Materials, Inc.
    Inventor: Thai Cheng Chua
  • Patent number: 7888217
    Abstract: A method for fabricating a gate dielectric of a field effect transistor is disclosed herein. In one embodiment, the method includes the steps of removing a native oxide layer, forming an oxide layer, forming a gate dielectric layer over the oxide layer, oxidizing the gate dielectric layer, and annealing the layers and underlying thermal oxide/silicon interface. Optionally, the oxide layer may be nitridized prior to forming the gate dielectric layer. Optionally, the gate dielectric layer may be nitridized prior to oxidizing the gate dielectric layer. In one embodiment, at least portions of the method are performed using processing reactors arranged on a cluster tool.
    Type: Grant
    Filed: October 20, 2005
    Date of Patent: February 15, 2011
    Assignee: Applied Materials, Inc.
    Inventors: Thai Cheng Chua, Cory Czarnik, Christopher Sean Olsen, Khaled Z. Ahmed, Philip Allan Kraus
  • Patent number: 7837838
    Abstract: The present invention generally provides methods and apparatuses that are adapted to form a high quality dielectric gate layer on a substrate. Embodiments contemplate a method wherein a metal plasma treatment process is used in lieu of a standard nitridization process to form a high dielectric constant layer on a substrate. Embodiments further contemplate an apparatus adapted to “implant” metal ions of relatively low energy in order to reduce ion bombardment damage to the gate dielectric layer, such as a silicon dioxide layer and to avoid incorporation of the metal atoms into the underlying silicon. In general, the process includes the steps of forming a high-k dielectric and then terminating the surface of the deposited high-k material to form a good interface between the gate electrode and the high-k dielectric material.
    Type: Grant
    Filed: December 20, 2006
    Date of Patent: November 23, 2010
    Assignee: Applied Materials, Inc.
    Inventors: Thai Cheng Chua, Alex M. Paterson, Steven Hung, Patricia M. Liu, Tatsuya Sato, Valentin Todorow, John P. Holland
  • Patent number: 7727828
    Abstract: A method for fabricating a gate dielectric of a field effect transistor is provided. In one embodiment, the method includes removing a native oxide layer, forming an oxide layer, forming a gate dielectric layer over the oxide layer, forming an oxide layer over the gate dielectric layer, and annealing the layers and underlying thermal oxide/silicon interface. Optionally, the oxide layer may be nitridized prior to forming the gate dielectric layer. In one embodiment, the oxide layer on the substrate is formed by depositing the oxide layer, and the oxide layer on the gate dielectric layer is formed by oxidizing at least a portion of the gate dielectric layer using an oxygen-containing plasma. In another embodiment, the oxide layer on the gate dielectric layer is formed by forming a thermal oxide layer, i.e., depositing the oxide layer on the gate dielectric layer.
    Type: Grant
    Filed: May 5, 2006
    Date of Patent: June 1, 2010
    Assignee: Applied Materials, Inc.
    Inventors: Thai Cheng Chua, Cory Czarnik, Andreas G. Hegedus, Christopher Sean Olsen, Khaled Z. Ahmed, Philip Allan Kraus
  • Patent number: 7678710
    Abstract: The present invention generally provides methods and apparatuses that are adapted to form a high quality dielectric gate layer on a substrate. Embodiments contemplate a method wherein a metal plasma treatment process is used in lieu of a standard nitridization process to form a high dielectric constant layer on a substrate. Embodiments further contemplate an apparatus adapted to “implant” metal ions of relatively low energy in order to reduce ion bombardment damage to the gate dielectric layer, such as a silicon dioxide layer and to avoid incorporation of the metal atoms into the underlying silicon. In general, the process includes the steps of forming a high-k dielectric and then terminating the surface of the deposited high-k material to form a good interface between the gate electrode and the high-k dielectric material.
    Type: Grant
    Filed: December 20, 2006
    Date of Patent: March 16, 2010
    Assignee: Applied Materials, Inc.
    Inventors: Thai Cheng Chua, Steven Hung, Patricia M. Liu, Tatsuya Sato, Alex M. Paterson, Valentin Todorov, John P. Holland
  • Patent number: 7645710
    Abstract: The present invention generally provides methods and apparatuses that are adapted to form a high quality dielectric gate layer on a substrate. Embodiments contemplate a method wherein a metal plasma treatment process is used in lieu of a standard nitridization process to form a high dielectric constant layer on a substrate. Embodiments further contemplate an apparatus adapted to “implant” metal ions of relatively low energy in order to reduce ion bombardment damage to the gate dielectric layer, such as a silicon dioxide layer and to avoid incorporation of the metal atoms into the underlying silicon. In general, the process includes the steps of forming a high-k dielectric and then terminating the surface of the deposited high-k material to form a good interface between the gate electrode and the high-k dielectric material.
    Type: Grant
    Filed: March 8, 2007
    Date of Patent: January 12, 2010
    Assignee: Applied Materials, Inc.
    Inventors: Christopher Sean Olsen, Thai Cheng Chua, Steven Hung, Patricia M. Liu, Tatsuya Sato, Alex M. Paterson, Valentin Todorow, John P. Holland