Patents by Inventor Thomas Scott Morris

Thomas Scott Morris has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10607960
    Abstract: The present disclosure relates to a substrate structure with selective surface finishes used in flip chip assembly, and a process for making the same. The disclosed substrate structure includes a substrate body, a metal structure with a first finish area and a second finish area, a first surface finish, and a second surface finish. The metal structure is formed on a top surface of the substrate body, the first surface finish is formed over the first finish area of the metal structure, and the second surface finish is formed over the second finish area of the metal structure. The first surface finish is different from the second surface finish.
    Type: Grant
    Filed: April 5, 2019
    Date of Patent: March 31, 2020
    Assignee: Qorvo US, Inc.
    Inventors: Thomas Scott Morris, Robert Hartmann
  • Patent number: 10553545
    Abstract: The present disclosure provides electromagnetic shielding for integrated circuit modules with a module-bottom sealing procedure. First a precursor package with a number of integrated modules is provided. Each integrated module includes a module substrate having a number of module contacts at a bottom surface of the module substrate. A combination of a shielding protective material and a chemical resistant tape is then applied over the bottom surface of the module substrate, such that each module contact is sealed. Next, the precursor package is singulated at each inter-module area to form a number of individual integrated modules. A shielding structure is applied completely over a side surface of each individual integrated module. Herein, the shielding structure is electrically coupled to a ground plane within the module substrate.
    Type: Grant
    Filed: November 29, 2017
    Date of Patent: February 4, 2020
    Assignee: Qorvo US, Inc.
    Inventors: Donald Joseph Leahy, James E. Culler, Jr., Thomas Scott Morris
  • Publication number: 20200008327
    Abstract: Electromagnetic shields for sub-modules of electronic modules are disclosed. Electronic modules may include multiple sub-modules arranged on a substrate with an electromagnetic shield arranged to conformally cover the sub-modules as well as portions of the substrate that are uncovered by the sub-modules. Electromagnetic shields are disclosed that are configured to extend between sub-modules to form one or more divider walls. The one or more divider walls may be configured to extend below mounting surfaces of electronic components in the sub-modules to provide improved reduction of electromagnetic interference (EMI) or crosstalk between various sub-modules. Electromagnetic shields are also disclosed that form perimeter sidewalls that extend below mounting surfaces of electronic components of sub-modules to provide improved reduction of EMI from other modules or other external sources.
    Type: Application
    Filed: April 22, 2019
    Publication date: January 2, 2020
    Inventors: Kelly M. Lear, Thomas Scott Morris, Jeffrey Miller, Jeffrey Dekosky
  • Publication number: 20190371738
    Abstract: The present disclosure relates to segmented shielding using wirebonds. In an exemplary aspect, a shield is formed from a series of wires (e.g., wirebonds) to create a wall and/or shielded compartment in an integrated circuit (IC) module. The wires can be located in any area within the IC module. The IC module may be overmolded with an insulating mold compound, and a top surface of the insulating mold can be ground or otherwise removed to expose ends of the wires to a shield layer which surrounds the insulating mold. Some examples may further laser ablate or otherwise form cavities around the ends of the wires to create stronger bonding between the wires of the shield and the shield layer.
    Type: Application
    Filed: April 2, 2019
    Publication date: December 5, 2019
    Inventors: Thomas Scott Morris, Brian H. Calhoun, W. Kent Braxton, Domingo Farias, Joseph Edward Geniac, Kyle Sullivan, Donald Joseph Leahy
  • Publication number: 20190229087
    Abstract: The present disclosure relates to a substrate structure with selective surface finishes used in flip chip assembly, and a process for making the same. The disclosed substrate structure includes a substrate body, a metal structure with a first finish area and a second finish area, a first surface finish, and a second surface finish. The metal structure is formed on a top surface of the substrate body, the first surface finish is formed over the first finish area of the metal structure, and the second surface finish is formed over the second finish area of the metal structure. The first surface finish is different from the second surface finish.
    Type: Application
    Filed: April 5, 2019
    Publication date: July 25, 2019
    Inventors: Thomas Scott Morris, Robert Hartmann
  • Patent number: 10283480
    Abstract: The present disclosure relates to a substrate structure with selective surface finishes used in flip chip assembly, and a process for making the same. The disclosed substrate structure includes a substrate body, a metal structure with a first finish area and a second finish area, a first surface finish, and a second surface finish. The metal structure is formed on a top surface of the substrate body, the first surface finish is formed over the first finish area of the metal structure, and the second surface finish is formed over the second finish area of the metal structure. The first surface finish is different from the second surface finish.
    Type: Grant
    Filed: August 1, 2016
    Date of Patent: May 7, 2019
    Assignee: Qorvo US, Inc.
    Inventors: Thomas Scott Morris, Robert Hartmann
  • Publication number: 20190104653
    Abstract: The present disclosure relates to a shielded double-sided module, which includes a module substrate with a ground plane, at least one top electronic component attached to a top surface of the module substrate and encapsulated by a first mold compound, a number of first module contacts attached to a bottom surface of the module substrate, a second mold compound, and a shielding structure. The second mold compound resides over the bottom surface of the module substrate, and each first module contact is exposed through the second mold compound. The shielding structure completely covers a top surface and a side surface of the module, and is electrically coupled to the ground plane within the module substrate.
    Type: Application
    Filed: August 28, 2018
    Publication date: April 4, 2019
    Inventors: David Jandzinski, Thomas Scott Morris, Brian Howard Calhoun
  • Publication number: 20180366431
    Abstract: A semiconductor die, which includes a first semiconductor device, a first passivation layer, and a first interconnect bump, is disclosed. The first passivation layer is over the first semiconductor device, which includes a first group of device fingers. The first interconnect bump is thermally and electrically connected to each of the first group of device fingers. Additionally, the first interconnect bump protrudes through a first opening in the first passivation layer.
    Type: Application
    Filed: August 27, 2018
    Publication date: December 20, 2018
    Inventors: Thomas Scott Morris, Michael Meeder
  • Publication number: 20180204804
    Abstract: The present disclosure provides electromagnetic shielding for integrated circuit modules with a module-bottom sealing procedure. First a precursor package with a number of integrated modules is provided. Each integrated module includes a module substrate having a number of module contacts at a bottom surface of the module substrate. A combination of a shielding protective material and a chemical resistant tape is then applied over the bottom surface of the module substrate, such that each module contact is sealed. Next, the precursor package is singulated at each inter-module area to form a number of individual integrated modules. A shielding structure is applied completely over a side surface of each individual integrated module. Herein, the shielding structure is electrically coupled to a ground plane within the module substrate.
    Type: Application
    Filed: November 29, 2017
    Publication date: July 19, 2018
    Inventors: Donald Joseph Leahy, James E. Culler, JR., Thomas Scott Morris
  • Patent number: 10020206
    Abstract: The present disclosure relates to enhancing the thermal performance of encapsulated flip chip dies. According to an exemplary process, a plurality of flip chip dies are attached on a top surface of a carrier, and a first mold compound is applied over the top surface of the carrier to encapsulate the plurality of flip chip dies. The first mold compound is thinned down to expose a substrate of each flip chip die and the substrate of each flip chip die is then substantially etched away to provide an etched flip chip die that has an exposed surface at the bottom of a cavity. Next, a second mold compound with high thermal conductivity is applied to substantially fill each cavity and the top surface of the second mold compound is planarized. Finally, the encapsulated etched flip chip dies can be marked, singulated, and tested as a module.
    Type: Grant
    Filed: June 3, 2016
    Date of Patent: July 10, 2018
    Assignee: Qorvo US, Inc.
    Inventors: Thomas Scott Morris, David Jandzinski, Stephen Parker, Jon Chadwick, Julio C. Costa
  • Patent number: 9997376
    Abstract: The present disclosure relates to enhancing the thermal performance of encapsulated flip chip dies. According to an exemplary process, a plurality of flip chip dies are attached on a top surface of a carrier, and a first mold compound is applied over the top surface of the carrier to encapsulate the plurality of flip chip dies. The first mold compound is thinned down to expose a substrate of each flip chip die and the substrate of each flip chip die is then substantially etched away to provide an etched flip chip die that has an exposed surface at the bottom of a cavity. Next, a second mold compound with high thermal conductivity is applied to substantially fill each cavity and the top surface of the second mold compound is planarized. Finally, the encapsulated etched flip chip dies can be marked, singulated, and tested as a module.
    Type: Grant
    Filed: June 3, 2016
    Date of Patent: June 12, 2018
    Assignee: Qorvo US, Inc.
    Inventors: Thomas Scott Morris, David Jandzinski, Stephen Parker, Jon Chadwick, Julio C. Costa
  • Patent number: 9960054
    Abstract: The present disclosure relates to enhancing the thermal performance of encapsulated flip chip dies. According to an exemplary process, a plurality of flip chip dies are attached on a top surface of a carrier, and a first mold compound is applied over the top surface of the carrier to encapsulate the plurality of flip chip dies. The first mold compound is thinned down to expose a substrate of each flip chip die and the substrate of each flip chip die is then substantially etched away to provide an etched flip chip die that has an exposed surface at the bottom of a cavity. Next, a second mold compound with high thermal conductivity is applied to substantially fill each cavity and the top surface of the second mold compound is planarized. Finally, the encapsulated etched flip chip dies can be marked, singulated, and tested as a module.
    Type: Grant
    Filed: June 3, 2016
    Date of Patent: May 1, 2018
    Assignee: Qorvo US, Inc.
    Inventors: Thomas Scott Morris, David Jandzinski, Stephen Parker, Jon Chadwick, Julio C. Costa
  • Patent number: 9960145
    Abstract: A flip chip module having at least one flip chip die is disclosed. The flip chip module includes a carrier having a top surface with a first mold compound residing on the top surface. A first mold compound is disposed on the top surface of the carrier. A first thinned flip chip die resides over a first portion of the first mold compound with interconnects extending through the first portion to the top surface wherein the first portion of the mold compound fills a region between the first flip chip die and the top surface. A second mold compound resides over the substrate and provides a first recess over the first flip chip die wherein the first recess extends to a first die surface of the first flip chip die. A third mold compound resides in the first recess and covers an exposed surface of the flip chip die.
    Type: Grant
    Filed: August 5, 2016
    Date of Patent: May 1, 2018
    Assignee: Qorvo US, Inc.
    Inventors: Julio C. Costa, Thomas Scott Morris, Jonathan Hale Hammond, David Jandzinski, Stephen Parker, Jon Chadwick
  • Patent number: 9942994
    Abstract: In one embodiment, a meta-module having circuitry for two or more modules is formed on a substrate, which is preferably a laminated substrate. The circuitry for the different modules is initially formed on the single meta-module. Each module will have one or more component areas in which the circuitry is formed. A metallic structure is formed on or in the substrate for each component area to be shielded. A single body, such as an overmold body, is then formed over all of the modules on the meta-module. At least a conductive vertical interconnect access structure (vias) associated with each component area to be shielded is then exposed through the body by a cutting, drilling, or similar operation. Next, an electromagnetic shield material is applied to the exterior surface of the body of each of the component areas to be shielded and in contact with the exposed conductive vias.
    Type: Grant
    Filed: June 25, 2015
    Date of Patent: April 10, 2018
    Assignee: Qorvo US, Inc.
    Inventors: Thomas Scott Morris, Ulrik Riis Madsen, Donald Joseph Leahy
  • Patent number: 9935066
    Abstract: The present disclosure relates to a semiconductor package having a substrate structure with selective surface finishes, and a process for making the same. The disclosed semiconductor package includes a substrate body, a first metal structure having a first finish area and a second finish area, a second metal structure having a third finish area, a surface finish, and a tuning wire. The first metal structure and the second metal structure are formed over the substrate body. The surface finish is provided over the first finish area of the first metal structure and at least a portion of the third finish area of the second metal structure. The surface finish is not provided over the second finish area of the first metal structure. The tuning wire is coupled between the first finish area and at least one portion of the third finish area.
    Type: Grant
    Filed: August 1, 2016
    Date of Patent: April 3, 2018
    Assignee: Qorvo US, Inc.
    Inventors: Thomas Scott Morris, Robert Hartmann
  • Patent number: 9929024
    Abstract: The present disclosure relates to enhancing the thermal performance of encapsulated flip chip dies. According to an exemplary process, a plurality of flip chip dies are attached on a top surface of a carrier, and a first mold compound is applied over the top surface of the carrier to encapsulate the plurality of flip chip dies. The first mold compound is thinned down to expose a substrate of each flip chip die and the substrate of each flip chip die is then substantially etched away to provide an etched flip chip die that has an exposed surface at the bottom of a cavity. Next, a second mold compound with high thermal conductivity is applied to substantially fill each cavity and the top surface of the second mold compound is planarized. Finally, the encapsulated etched flip chip dies can be marked, singulated, and tested as a module.
    Type: Grant
    Filed: June 3, 2016
    Date of Patent: March 27, 2018
    Assignee: Qorvo US, Inc.
    Inventors: Thomas Scott Morris, David Jandzinski, Stephen Parker, Jon Chadwick, Julio C. Costa
  • Patent number: 9929125
    Abstract: A flip chip module having at least one flip chip die is disclosed. The flip chip module includes a carrier having a top surface with a first mold compound residing on the top surface. A first mold compound is disposed on the top surface of the carrier. A first thinned flip chip die resides over a first portion of the first mold compound with interconnects extending through the first portion to the top surface wherein the first portion of the mold compound fills a region between the first flip chip die and the top surface. A second mold compound resides over the substrate and provides a first recess over the first flip chip die wherein the first recess extends to a first die surface of the first flip chip die. A third mold compound resides in the first recess and covers an exposed surface of the flip chip die.
    Type: Grant
    Filed: August 5, 2016
    Date of Patent: March 27, 2018
    Assignee: Qorvo US, Inc.
    Inventors: Julio C. Costa, Thomas Scott Morris, Jonathan Hale Hammond, David Jandzinski, Stephen Parker, Jon Chadwick
  • Patent number: 9897512
    Abstract: Embodiments of methods of non-destructively testing whether a laminated substrate satisfies structural requirements are disclosed herein. Additionally, laminated substrates that can be non-destructively tested are also disclosed along with methods of manufacturing the same. To non-destructively test whether the laminated substrates satisfies the structural requirement, an electrical characteristic of the laminated substrate may be detected. Since the detected electrical characteristic is related to a structural characteristic being tested, whether the structural characteristic complies with the structural requirement can be determined based on the electrical characteristic.
    Type: Grant
    Filed: April 16, 2012
    Date of Patent: February 20, 2018
    Assignee: Qorvo US, Inc.
    Inventors: Thomas Scott Morris, David C. Dening, Chris Botzis
  • Patent number: 9899350
    Abstract: A flip chip module having at least one flip chip die is disclosed. The flip chip module includes a carrier having a top surface with a first mold compound residing on the top surface. A first mold compound is disposed on the top surface of the carrier. A first thinned flip chip die resides over a first portion of the first mold compound with interconnects extending through the first portion to the top surface wherein the first portion of the mold compound fills a region between the first flip chip die and the top surface. A second mold compound resides over the substrate and provides a first recess over the first flip chip die wherein the first recess extends to a first die surface of the first flip chip die. A third mold compound resides in the first recess and covers an exposed surface of the flip chip die.
    Type: Grant
    Filed: August 5, 2016
    Date of Patent: February 20, 2018
    Assignee: Qorvo US, Inc.
    Inventors: Julio C. Costa, Thomas Scott Morris, Jonathan Hale Hammond, David Jandzinski, Stephen Parker, Jon Chadwick
  • Patent number: 9892937
    Abstract: The present disclosure relates to enhancing the thermal performance of encapsulated flip chip dies. According to an exemplary process, a plurality of flip chip dies are attached on a top surface of a carrier, and a first mold compound is applied over the top surface of the carrier to encapsulate the plurality of flip chip dies. The first mold compound is thinned down to expose a substrate of each flip chip die and the substrate of each flip chip die is then substantially etched away to provide an etched flip chip die that has an exposed surface at the bottom of a cavity. Next, a second mold compound with high thermal conductivity is applied to substantially fill each cavity and the top surface of the second mold compound is planarized. Finally, the encapsulated etched flip chip dies can be marked, singulated, and tested as a module.
    Type: Grant
    Filed: June 3, 2016
    Date of Patent: February 13, 2018
    Assignee: Qorvo US, Inc.
    Inventors: Thomas Scott Morris, David Jandzinski, Stephen Parker, Jon Chadwick, Julio C. Costa