Patents by Inventor Timothy J. McArdle

Timothy J. McArdle has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20180190768
    Abstract: A pFET includes a semiconductor-on-insulator (SOI) substrate; and a trench isolation within the SOI substrate, the trench isolation including a raised portion extending above an upper surface of the SOI substrate. A compressive channel silicon germanium (cSiGe) layer is over the SOI substrate. A strain retention member is positioned between at least a portion of the raised portion of the trench isolation and the compressive cSiGe layer. A gate and source/drain regions are positioned over the compressive cSiGe layer.
    Type: Application
    Filed: December 20, 2017
    Publication date: July 5, 2018
    Inventors: Dina H. Triyoso, Timothy J. McArdle, Judson R. Holt, Amy L. Child, George R. Mulfinger
  • Patent number: 9953873
    Abstract: Chip structures and fabrication methods for forming such chip structures. A first device structure has a structural feature comprised of a first dielectric material and a second device structure has a structural feature comprised of a second dielectric material. A semiconductor layer has a first section adjacent to the structural feature of the first device structure and a second section adjacent to the structural feature of the second device structure. The first section of the semiconductor layer has a popped relationship relative to the structural feature comprised of the first dielectric material. The second section of the semiconductor layer includes a portion that has a pinned relationship relative to a portion of the structural feature comprised of the second dielectric material.
    Type: Grant
    Filed: May 24, 2016
    Date of Patent: April 24, 2018
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Bhupesh Chandra, Claude Ortolland, Gregory G. Freeman, Viorel Ontalus, Christopher D. Sheraw, Timothy J. McArdle, Paul Chang
  • Patent number: 9893154
    Abstract: Semiconductor device fabrication method and structures are provided having a substrate structure which includes a silicon layer at an upper portion. The silicon layer is recessed in a first region of the substrate structure and remains unrecessed in a second region of the substrate structure. A protective layer having a first germanium concentration is formed above the recessed silicon layer in the first region, which extends along a sidewall of the unrecessed silicon layer of the second region. A semiconductor layer having a second germanium concentration is disposed above the protective layer in the first region of the substrate structure, where the first germanium concentration of the protective layer inhibits lateral diffusion of the second germanium concentration from the semiconductor layer in the first region into the unrecessed silicon layer in the second region of the substrate structure.
    Type: Grant
    Filed: May 31, 2017
    Date of Patent: February 13, 2018
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Timothy J. McArdle, Judson R. Holt, Junli Wang
  • Publication number: 20170345719
    Abstract: Chip structures and fabrication methods for forming such chip structures. A first device structure has a structural feature comprised of a first dielectric material and a second device structure has a structural feature comprised of a second dielectric material. A semiconductor layer has a first section adjacent to the structural feature of the first device structure and a second section adjacent to the structural feature of the second device structure. The first section of the semiconductor layer has a popped relationship relative to the structural feature comprised of the first dielectric material. The second section of the semiconductor layer includes a portion that has a pinned relationship relative to a portion of the structural feature comprised of the second dielectric material.
    Type: Application
    Filed: May 24, 2016
    Publication date: November 30, 2017
    Inventors: Bhupesh Chandra, Claude Ortolland, Gregory G. Freeman, Viorel Ontalus, Christopher D. Sheraw, Timothy J. McArdle, Paul Chang
  • Patent number: 9812453
    Abstract: A method for forming a self-aligned sacrificial epitaxial cap for trench silicide and the resulting device are provided. Embodiments include forming a Si fin in a PFET region and a pair of Si fins in a NFET region; forming epitaxial S/D regions; forming a spacer over the S/D region in the PFET region; forming a sacrificial cap over the S/D regions in the NFET region, merging the pair of Si fins; removing the spacer from the S/D region in the PFET region; forming silicide trenches over the S/D regions in the PFET and NEFT regions; implanting dopant into the S/D region in the PFET region while the sacrificial cap protects the S/D regions in the NFET region; removing the sacrificial cap; and forming a metal layer over top surfaces of the S/D region in the PFET region and top and bottom surfaces of the S/D regions in the NFET region.
    Type: Grant
    Filed: February 13, 2017
    Date of Patent: November 7, 2017
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: George R. Mulfinger, Lakshmanan H. Vanamurthy, Scott Beasor, Timothy J. McArdle, Judson R. Holt, Hao Zhang
  • Publication number: 20170294515
    Abstract: Semiconductor device fabrication method and structures are provided having a substrate structure which includes a silicon layer at an upper portion. The silicon layer is recessed in a first region of the substrate structure and remains unrecessed in a second region of the substrate structure. A protective layer having a first germanium concentration is formed above the recessed silicon layer in the first region, which extends along a sidewall of the unrecessed silicon layer of the second region. A semiconductor layer having a second germanium concentration is disposed above the protective layer in the first region of the substrate structure, where the first germanium concentration of the protective layer inhibits lateral diffusion of the second germanium concentration from the semiconductor layer in the first region into the unrecessed silicon layer in the second region of the substrate structure.
    Type: Application
    Filed: May 31, 2017
    Publication date: October 12, 2017
    Applicant: GLOBALFOUNDRIES INC.
    Inventors: Timothy J. MCARDLE, Judson R. HOLT, Junli WANG
  • Patent number: 9768288
    Abstract: Hall effect devices and field effect transistors are formed incorporating a carbon-based nanostructure layer such as carbon nanotubes and/or graphene with a sacrificial metal layer formed there over to protect the carbon-based nanostructure layer during processing.
    Type: Grant
    Filed: August 15, 2016
    Date of Patent: September 19, 2017
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Jack O. Chu, Christos D. Dimitrakopoulos, Alfred Grill, Timothy J. McArdle, Dirk Pfeiffer, Katherine L. Saenger, Robert L. Wisnieff
  • Patent number: 9722045
    Abstract: The disclosure relates to semiconductor structures and, more particularly, to one or more devices with an engineered layer for modulating voltage threshold (Vt) and methods of manufacture. The method includes finding correlation of thickness of a buffer layer to out-diffusion of dopant into extension regions during annealing of a doped layer formed on the buffer layer. The method further includes determining a predetermined thickness of the buffer layer to adjust device performance characteristics based on the correlation of thickness of the buffer layer to the out-diffusion. The method further includes forming the buffer layer adjacent to gate structures to the predetermined thickness.
    Type: Grant
    Filed: October 23, 2015
    Date of Patent: August 1, 2017
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Bhupesh Chandra, Viorel Ontalus, Timothy J. McArdle, Paul Chang, Claude Ortolland, Judson R. Holt
  • Patent number: 9698226
    Abstract: Semiconductor device fabrication method and structures are provided having a substrate structure which includes a silicon layer at an upper portion. The silicon layer is recessed in a first region of the substrate structure and remains unrecessed in a second region of the substrate structure. A protective layer having a first germanium concentration is formed above the recessed silicon layer in the first region, which extends along a sidewall of the unrecessed silicon layer of the second region. A semiconductor layer having a second germanium concentration is disposed above the protective layer in the first region of the substrate structure, where the first germanium concentration of the protective layer inhibits lateral diffusion of the second germanium concentration from the semiconductor layer in the first region into the unrecessed silicon layer in the second region of the substrate structure.
    Type: Grant
    Filed: April 11, 2016
    Date of Patent: July 4, 2017
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Timothy J. McArdle, Judson R. Holt, Junli Wang
  • Publication number: 20170186881
    Abstract: Hall effect devices and field effect transistors are formed incorporating a carbon-based nanostructure layer such as carbon nanotubes and/or graphene with a sacrificial metal layer formed there over to protect the carbon-based nanostructure layer during processing.
    Type: Application
    Filed: August 15, 2016
    Publication date: June 29, 2017
    Inventors: JACK O. CHU, CHRISTOS D. DIMITRAKOPOULOS, ALFRED GRILL, TIMOTHY J. McARDLE, DIRK PFEIFFER, KATHERINE L. SAENGER, ROBERT L. WISNIEFF
  • Publication number: 20170117387
    Abstract: The disclosure relates to semiconductor structures and, more particularly, to one or more devices with an engineered layer for modulating voltage threshold (Vt) and methods of manufacture. The method includes finding correlation of thickness of a buffer layer to out-diffusion of dopant into extension regions during annealing of a doped layer formed on the buffer layer. The method further includes determining a predetermined thickness of the buffer layer to adjust device performance characteristics based on the correlation of thickness of the buffer layer to the out-diffusion. The method further includes forming the buffer layer adjacent to gate structures to the predetermined thickness.
    Type: Application
    Filed: October 23, 2015
    Publication date: April 27, 2017
    Inventors: Bhupesh Chandra, Viorel Ontalus, Timothy J. McArdle, Paul Chang, Claude Ortolland, Judson R. Holt
  • Publication number: 20170033181
    Abstract: One illustrative method disclosed herein includes, among other things, individually forming alternating layers of different semiconductor materials in a substrate fin cavity so as to form a multi-layer fin above a recessed substrate fin, wherein each of the layers of different semiconductor materials is formed to a final thickness that is less than a critical thickness of the layer of different semiconductor material being formed, recessing the layer of insulating material so as to expose at least a portion of the multi-layer fin above a recessed upper surface of the layer of insulating material and forming a gate structure around at least a portion of the of exposed the multi-layer fin.
    Type: Application
    Filed: July 28, 2015
    Publication date: February 2, 2017
    Inventors: Timothy J. McArdle, Judson R. Holt, Bharat V. Krishnan, Jody A. Fronheiser
  • Patent number: 9466616
    Abstract: The present invention relates generally to semiconductor devices and more particularly, to a structure and method of forming an abrupt junction in the channel regions of high density technologies, such as tight pitch FinFET devices, using recessed source-drain (S-D) regions and annealing techniques. In an embodiment, a faceted buffer layer, deposited before the S-D region is formed, may be used to control the profile and dopant concentration of the junction under the channel. In another embodiment, the profile and dopant concentration of the junction may be controlled via a dopant concentration gradient in the S-D region.
    Type: Grant
    Filed: February 26, 2016
    Date of Patent: October 11, 2016
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Eric C. T. Harley, Judson R. Holt, Yue Ke, Timothy J. McArdle, Shogo Mochizuki, Alexander Reznicek
  • Publication number: 20160181285
    Abstract: The present invention relates generally to semiconductor devices and more particularly, to a structure and method of forming an abrupt junction in the channel regions of high density technologies, such as tight pitch FinFET devices, using recessed source-drain (S-D) regions and annealing techniques. In an embodiment, a faceted buffer layer, deposited before the S-D region is formed, may be used to control the profile and dopant concentration of the junction under the channel. In another embodiment, the profile and dopant concentration of the junction may be controlled via a dopant concentration gradient in the S-D region.
    Type: Application
    Filed: February 26, 2016
    Publication date: June 23, 2016
    Applicant: GLOBALFOUNDRIES INC.
    Inventors: Eric C.T. Harley, Judson R. Holt, Yue Ke, Timothy J. McArdle, Shogo Mochizuki, Alexander Reznicek
  • Publication number: 20160163707
    Abstract: Embodiments of the present invention provide a method for epitaxially growing a FinFET. One method may include providing a semiconductor substrate including an insulator and an underlayer; forming a channel layer on the semiconductor substrate using epitaxial growth; etching a recess into the channel layer and epitaxially regrowing a portion on the channel layer; etching the channel layer and the underlayer to form fins; forming a gate structure and a set of spacers; etching a source drain region into the channel layer; and forming a source drain material in the source drain region.
    Type: Application
    Filed: February 5, 2016
    Publication date: June 9, 2016
    Inventors: Kangguo Cheng, Eric C.T. Harley, Judson R. Holt, Gauri V. Karve, Yue Ke, Derrick Liu, Timothy J. McArdle, Shogo Mochizuki, Alexander Reznicek, Melissa Alyson Smith
  • Patent number: 9318608
    Abstract: The present invention relates generally to semiconductor devices and more particularly, to a structure and method of forming an abrupt junction in the channel regions of high density technologies, such as tight pitch FinFET devices, using recessed source-drain (S-D) regions and annealing techniques. In an embodiment, a faceted buffer layer, deposited before the S-D region is formed, may be used to control the profile and dopant concentration of the junction under the channel. In another embodiment, the profile and dopant concentration of the junction may be controlled via a dopant concentration gradient in the S-D region.
    Type: Grant
    Filed: September 29, 2014
    Date of Patent: April 19, 2016
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Eric C. T. Harley, Judson R. Holt, Yue Ke, Timothy J. McArdle, Shogo Mochizuki, Alexander Reznicek
  • Publication number: 20160093740
    Abstract: The present invention relates generally to semiconductor devices and more particularly, to a structure and method of forming an abrupt junction in the channel regions of high density technologies, such as tight pitch FinFET devices, using recessed source-drain (S-D) regions and annealing techniques. In an embodiment, a faceted buffer layer, deposited before the S-D region is formed, may be used to control the profile and dopant concentration of the junction under the channel. In another embodiment, the profile and dopant concentration of the junction may be controlled via a dopant concentration gradient in the S-D region.
    Type: Application
    Filed: September 29, 2014
    Publication date: March 31, 2016
    Inventors: Eric C. T. Harley, Judson R. Holt, Yue Ke, Timothy J. McArdle, Shogo Mochizuki, Alexander Reznicek
  • Patent number: 9287399
    Abstract: A faceted intrinsic buffer semiconductor material is deposited on sidewalls of a source trench and a drain trench by selective epitaxy. A facet adjoins each edge at which an outer sidewall of a gate spacer adjoins a sidewall of the source trench or the drain trench. A doped semiconductor material is subsequently deposited to fill the source trench and the drain trench. The doped semiconductor material can be deposited such that the facets of the intrinsic buffer semiconductor material are extended and inner sidewalls of the deposited doped semiconductor material merges in each of the source trench and the drain trench. The doped semiconductor material can subsequently grow upward. Faceted intrinsic buffer semiconductor material portions allow greater outdiffusion of dopants near faceted corners while suppressing diffusion of dopants in regions of uniform width, thereby suppressing short channel effects.
    Type: Grant
    Filed: October 7, 2014
    Date of Patent: March 15, 2016
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Bhupesh Chandra, Paul Chang, Gregory G. Freeman, Dechao Guo, Judson R. Holt, Arvind Kumar, Timothy J. McArdle, Shreesh Narasimha, Viorel Ontalus, Sangameshwar Saudari, Christopher D. Sheraw, Matthew W. Stoker
  • Patent number: 9287264
    Abstract: Embodiments of the present invention provide a method for epitaxially growing a FinFET. One method may include providing a semiconductor substrate including an insulator and an underlayer; forming a channel layer on the semiconductor substrate using epitaxial growth; etching a recess into the channel layer and epitaxially regrowing a portion on the channel layer; etching the channel layer and the underlayer to form fins; forming a gate structure and a set of spacers; etching a source drain region into the channel layer; and forming a source drain material in the source drain region.
    Type: Grant
    Filed: December 5, 2014
    Date of Patent: March 15, 2016
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Kangguo Cheng, Eric C. T. Harley, Judson R. Holt, Gauri V. Karve, Yue Ke, Derrick Liu, Timothy J. McArdle, Shogo Mochizuki, Alexander Reznicek, Melissa A. Smith
  • Patent number: 9236250
    Abstract: A single crystalline silicon carbide layer can be grown on a single crystalline sapphire substrate. Subsequently, a graphene layer can be formed by conversion of a surface layer of the single crystalline silicon layer during an anneal at an elevated temperature in an ultrahigh vacuum environment. Alternately, a graphene layer can be deposited on an exposed surface of the single crystalline silicon carbide layer. A graphene layer can also be formed directly on a surface of a sapphire substrate or directly on a surface of a silicon carbide substrate. Still alternately, a graphene layer can be formed on a silicon carbide layer on a semiconductor substrate. The commercial availability of sapphire substrates and semiconductor substrates with a diameter of six inches or more allows formation of a graphene layer on a commercially scalable substrate for low cost manufacturing of devices employing a graphene layer.
    Type: Grant
    Filed: June 21, 2013
    Date of Patent: January 12, 2016
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Jack O. Chu, Christos D. Dimitrakopoulos, Marcus O. Freitag, Alfred Grill, Timothy J. McArdle, Robert L. Wisnieff