Abstract: An optical system includes a partial reflector having an average optical reflectance of at least 30% in a desired plurality of wavelengths, a display panel disposed to emit image light toward the partial reflector, and a multilayer reflective polarizer disposed proximate the partial reflector. The multilayer reflective polarizer is curved about two orthogonal axes and includes at least one layer substantially optically uniaxial at at least one location. The image light is transmitted by the multilayer reflective polarizer after it is first reflected by the multilayer reflective polarizer. A quarter wave retarder may be disposed between the reflective polarizer and the partial reflector.

Abstract: A display system includes an optical system and a curved display disposed to emit light toward the optical system. The optical system includes at least a first optical lens, a partial reflector and a reflective polarizer. The optical system has an optical axis such that a light ray propagating along the optical axis passes through the first optical lens the partial reflector and the reflective polarizer without being substantially refracted. At least one major surface of the optical system can be rotationally asymmetric about the optical axis. A major surface of the optical system may have a first portion defined by a first equation and a second portion adjacent the first portion defined by a different equation. The first optical lens may have a contoured edge adapted to be placed adjacent an eye of a viewer and substantially conform to the viewer's face.

Abstract: A display system includes a pixelated display being curved about at least one axis and including a plurality of groups of pixels; a plurality of light redirecting elements where each light redirecting element corresponds to a different group of pixels in the plurality of groups of pixels; and an optical lens system adapted to receive light emitted by the pixelated display and transmitted by the plurality of light redirecting elements. The optical lens system transmits at least a portion of the received light. For at least one pixel in the plurality of groups of pixels, the light redirecting element corresponding to the pixel reduces an angle between a central light ray emitted by the pixel and a chief light ray emitted by the pixel.

Abstract: Multi-mode displays are described. In particular, multi-mode displays having an emissive display element, a partial reflector disposed on the emissive display element, a spatial light modulator disposed on the partial reflector, and an absorbing polarizer disposed on the spatial light modulator are described. Multi-mode displays having at least reflective display modes and emissive display modes are described. The display is configured such that switching between these modes happens quickly or even automatically.

Abstract: Optical films, such as reflective polarizer films, and optical systems including the optical films are described. An optical system includes one or more optical lenses having at least one curved major surface, a partial reflector, and a reflective polarizer. For a substantially normally incident light in a predetermined wavelength range extending at least from about 450 nm to about 600 nm: the partial reflector has an average optical reflectance of at least 30%, and the reflective polarizer has an average optical reflectance Rs for a first polarization state, an average optical transmittance Tp for an orthogonal second polarization state, and an average optical reflectance Rp for the second polarization state, where Tp?80%, Rp?1%, and 50%?Rs?95%.

Abstract: A folded light path illuminator is provided. The illuminator may include a polarizing beam splitter having an input face, an output face and an imager face, a light source disposed adjacent the input face and defining an input active area on the input face, and an image forming device disposed adjacent the imager face for receiving light emitted from the light source and emitting a patterned light, which may be a converging patterned light. The image forming device may have a largest image area which defines an output active area on the output face. One or both of the input active area and the output active area may be less than about half the largest image area. The polarizing beam splitter may include first and second prisms and the volume of the first prism may be no greater than half the volume of the second prism.

Abstract: An optical assembly including an optical element insert molded directly onto an optical stack is provided. The optical stack includes an optical film and may include a liner with the optical film being disposed between the optical element and the liner. The liner, if included, is removable from the optical film without substantial damage to the optical film. An outermost layer of the optical film may be diffusion bonded to a major surface of the optical element.

Abstract: Methods of making optical films and optical stacks are described. A method of making an optical lens molded to a first curved optical film includes providing a first optical film including alternating first and second polymeric layers; providing a thermoform tool having a curved surface; heating and conforming the first optical film to the curved surface to form a first curved optical film; and molding an optical lens onto the first curved optical film.

Abstract: A folded light path illuminator is provided. The illuminator may include a polarizing beam splitter having an input face, an output face and an imager face, a light source disposed adjacent the input face and defining an input active area on the input face, and an image forming device disposed adjacent the imager face for receiving light emitted from the light source and emitting a patterned light, which may be a converging patterned light. The image forming device may have a largest image area which defines an output active area on the output face. One or both of the input active area and the output active area may be less than about half the largest image area. The polarizing beam splitter may include first and second prisms and the volume of the first prism may be no greater than half the volume of the second prism.

Abstract: An optical system including one or more optical lenses, at least one retarder layer, a reflective polarizer, and a partial reflector is provided. The at least one retarder layer may include first and second retarder layers having different wavelength dispersion curves. The at least one retarder layer may include a first retarder layer having a non-uniform fast axis orientation and/or a non-uniform retardance.

Abstract: A reflective polarizing imaging lens includes at least one optical film having an active area that is curved in two orthogonal directions. Edges of the optical film are arranged to form seams between segments of the optical film in the active area of the reflective polarizing imaging lens.

Abstract: A beam expander including a partial reflector, a reflective polarizer curved about two orthogonal axes and a quarter wave retarder disposed between the reflective polarizer and the partial reflector is described. The beam expander is adapted to receive an input light beam incident on the partial reflector and transmit an expanded output light beam. Illuminators and projection systems including the beam expander are described.

Abstract: A welding protector (1) has a curved eye protection shield (10) with an electrically switchable light filter. The welding protector further has a magnifying cover (20) for arrangement on an eye facing inner side of the eye protection shield. The magnifying cover is pre-shaped based on a curve that extends equidistant to the curve the eye protection shield is based on. Further, the magnifying cover has two optical lenses (27) which in combination only partially cover the eye protection shield.

Abstract: Optical systems including a reflective polarizer are described. The reflective polarizer includes first and second reflection zones, such that for light substantially normally incident on the reflective polarizer, the first zone substantially reflects light in a first wavelength range and substantially transmits light in a different non-overlapping second wavelength range, and the second zone substantially reflects light in the second wavelength range and substantially transmits light in the first wavelength range. The first and second reflection zones have first and second thicknesses having corresponding first and second mid-points separated by a distance d. In some embodiments, a longitudinal chromatic aberration of the optical imaging system of the first wavelength range to the second wavelength range caused when reducing d so that the first and second reflection zones are immediately adjacent is a distance h where 0.3h<d<0.7h.

Abstract: An optical system including a first optical element having a curved first major surface and an optical stack bonded and conforming to the curved first major surface of the first optical element is described. The optical stack includes a reflective polarizer substantially transmitting light having a first polarization state and substantially reflecting light having an orthogonal second polarization state and a non-adhesive flexible optical layer bonded to the reflective polarizer and comprising substantially parallel opposing first and second major surfaces. At least one location on the non-adhesive flexible optical layer has an optical retardance of less than about 100 nm or greater than about 200 nm at a wavelength of about 550 nm.

Abstract: An optical element includes an optical surface configured to receive light at a predetermined wavelength in a range from about 400 nm to about 1000 nm. The optical surface is defined by a vertical axis and a horizontal axis defining four Cartesian quadrants sequentially numbered in a counter-clockwise direction. A first longitudinal section of the optical surface is centered on the vertical axis and a second longitudinal section of the optical surface is centered on the horizontal axis. The first and second longitudinal section each extend across opposite edges of the optical surface and have a same substantially uniform retardance for substantially normally incident light. The optical element includes four discrete retarder sections. Each retarder section is disposed on a respective Cartesian quadrant of the optical surface and has a retardance difference from the substantially uniform retardance of the optical surface that is greater than zero.

Abstract: Optical systems including an image surface, a stop surface, a partial reflector disposed between the image surface and the stop surface, a reflective polarizer disposed between the stop surface and the partial reflector, and a quarter wave retarder disposed between the reflective polarizer and the partial reflector are described. The reflective polarizer is convex along two orthogonal axes. The reflective polarizer may be a thermoformed multilayer reflective polarizer.

Abstract: An optical system includes a reflective surface, a display adapted to emit image light toward the reflective surface, and a multilayer reflective polarizer disposed proximate the reflective surface. The multilayer reflective polarizer is curved about two orthogonal axes and includes at least one layer that is substantially optically uniaxial at at least one location. The image light is transmitted by the multilayer reflective polarizer after it is first reflected by the multilayer reflective polarizer. A head-mounted display includes a first optical system and a second optical system disposed proximate the first optical system.

Abstract: Optical systems including an image surface and an exit surface are described. First second and third optical lenses, a partial reflector, a multilayer reflective polarizer and a retarder are disposed between the image surface and the exit surface. At least one location on at least one layer of the multilayer reflective polarizer is substantially uniaxially oriented. Each chief light ray that passes from the image surface to the exit surface is incident on the multilayer reflective polarizer with an angle of incidence less than about 30 degrees. The optical system may include a plurality of major surfaces disposed between the image surface and the exit surface where each major surface is convex toward the image surface and where at least six different major surfaces have six different convexities.