Abstract: Near-eye combiner displays are disclosed that utilize dichroic reflectors and/or reflective polarizers disposed as a pellicle positioned within a field of view of the eye. A secondary image can be reflected off of the reflective polarizer and/or dichroic layer towards the eye, and can be superimposed over a primary world-view image being viewed by the eye. The position and orientation of the pellicle can be independently adjusted as desired.

Abstract: A multilayer reflective polarizer substantially rotationally symmetric about an optical axis passing thorough an apex of the multilayer reflective polarizer and convex along orthogonal first and second axes orthogonal to the optical axis is described. The multilayer reflective polarizer has at least one first location having a radial distance r1 from the optical axis and a displacement s1 from a plane perpendicular to the optical axis at the apex, where s1/r1 is at least 0.1. The multilayer reflective polarizer may have at least one inner layer substantially optically uniaxial at at least one first location away from the apex. For an area of the reflective polarizer defined by s1 and r1, a maximum variation of a transmission axis of the reflective polarizer may be less than about 2 degrees.

Abstract: Optical systems including first and second optical stacks and adapted to provide an adjustable dioptric correction are described. The first optical stack includes a first optical lens and a partial reflector. The second optical stack is convex along orthogonal first and second axes and includes a second optical lens and a reflective polarizer. The reflective polarizer has at least one first location having a radial distance r1 from an optical axis of the second optical stack and a displacement s1 from a plane perpendicular to the optical axis at an apex of the reflective polarizer, where s1/r1 is at least 0.1. A quarter wave retarder is disposed between the second optical stack and the first optical stack.

Abstract: A head-mounted display including a first optical system is provided. The first optical system includes an image surface, a stop surface, a first optical stack disposed between the image surface and the stop surface and a second optical stack disposed between the first optical stack and the stop surface. The first optical stack includes a first optical lens and a partial reflector. The second optical stack includes a second optical lens, a multilayer reflective polarizer and a first quarter wave retarder disposed between the multilayer reflective polarizer and the first optical stack. The multilayer reflective polarizer may be convex toward the image surface along orthogonal first and second axes.

Abstract: Integral optical stacks and optical systems including an image surface, a stop surface and an integral optical stack disposed between the image surface and the stop surface are described. The integral optical stack includes an optical lens, a partial reflector, a multilayer reflective polarizer and a quarter wave retarder. At least one chief light ray transmitted through the stop surface and the image surface passes through the stop surface at an incident angle of at least 40 degrees.

Abstract: Methods of making optical films and optical stacks are described. A method of making an optical stack includes providing a thermoform tool centered on a tool axis and having an external surface rotationally asymmetric about the tool axis; heating an optical film resulting in a softened optical film; conforming the softened optical film to the external surface while stretching the softened film along at least orthogonal first and second directions away from the tool axis resulting in a conformed optical film rotationally asymmetric about an optical axis of the conformed film where the optical axis coincident with the tool axis; cooling the conformed optical film resulting in a symmetric optical film rotationally symmetric about the optical axis; and molding an optical lens on the symmetric optical film resulting in the optical stack.

Abstract: A thermoformed multilayer reflective polarizer substantially rotationally symmetric about an optical axis passing thorough an apex of the thermoformed multilayer reflective polarizer and convex along orthogonal first and second axes orthogonal to the optical axis is described. The thermoformed multilayer reflective polarizer has at least one first location having a radial distance r1 from the optical axis and a displacement s1 from a plane perpendicular to the optical axis at the apex, where s1/r1 is at least 0.2. The thermoformed multilayer reflective polarizer may have at least one inner layer substantially optically uniaxial at at least one first location away from the apex. For an area of the reflective polarizer defined by s1 and r1, a maximum variation of a transmission axis of the reflective polarizer may be less than about 2 degrees.

Abstract: Integral optical stacks and optical systems including an image surface, a stop surface and an integral optical stack disposed between the image surface and the stop surface are described. The integral optical stack includes an optical lens, a partial reflector, a multilayer reflective polarizer and a quarter wave retarder. At least one chief light ray transmitted through the stop surface and the image surface passes through the stop surface at an incident angle of at least 40 degrees.

Abstract: Optical systems including an image surface, a stop surface, a partial reflector disposed between the image surface and the stop surface, a reflective polarizer disposed between the stop surface and the partial reflector, and a quarter wave retarder disposed between the reflective polarizer and the partial reflector are described. The reflective polarizer is convex along two orthogonal axes. The reflective polarizer may be a thermoformed multilayer reflective polarizer.

Abstract: Optical systems including first and second optical stacks and adapted to provide an adjustable dioptric correction are described. The first optical stack includes a first optical lens and a partial reflector. The second optical stack is convex along orthogonal first and second axes and includes a second optical lens and a reflective polarizer. The reflective polarizer has at least one first location having a radial distance r1 from an optical axis of the second optical stack and a displacement s1 from a plane perpendicular to the optical axis at an apex of the reflective polarizer, where s1/r1 is at least 0.1. A quarter wave retarder is disposed between the second optical stack and the first optical stack.

Abstract: A camera including an aperture, an image recording device, a reflective polarizer disposed between the aperture and the image recording device, a partial reflector disposed between the reflective polarizer and the image recording device, and a quarter wave retarder disposed between the reflective polarizer and the partial reflector. The reflective polarizer is curved about two orthogonal axes.

Abstract: Optical systems including an image surface and a stop surface are described. First second and third optical lenses, a partial reflector, a multilayer reflective polarizer and a quarter wave retarder are disposed between the image surface and the stop surface. A plurality of major surfaces are disposed between the image surface and the stop surface with each major surface convex toward the image surface along orthogonal first and second axes. At least six different major surfaces have six different convexities.

Abstract: A beam expander including a partial reflector, a reflective polarizer curved about two orthogonal axes and a quarter wave retarder disposed between the reflective polarizer and the partial reflector is described. The beam expander is adapted to receive an input light beam incident on the partial reflector and transmit an expanded output light beam. Illuminators and projection systems including the beam expander are described.

Abstract: A thermoformed multilayer reflective polarizer substantially rotationally symmetric about an optical axis passing thorough an apex of the thermoformed multilayer reflective polarizer and convex along orthogonal first and second axes orthogonal to the optical axis is described. The thermoformed multilayer reflective polarizer has at least one first location having a radial distance r1 from the optical axis and a displacement s1 from a plane perpendicular to the optical axis at the apex, where s1/r1 is at least 0.2. The thermoformed multilayer reflective polarizer may have at least one inner layer substantially optically uniaxial at at least one first location away from the apex. For an area of the reflective polarizer defined by s1 and r1, a maximum variation of a transmission axis of the reflective polarizer may be less than about 2 degrees.

Abstract: A magnifying device including an optical system is described. The optical system includes an exit pupil, a reflective polarizer proximate the exit pupil, a partial reflector disposed adjacent the reflective polarizer opposite the exit pupil, and a quarter wave retarder disposed between the reflective polarizer and the partial reflector. The reflective polarizer is curved about two orthogonal axes and the partial reflector is spaced apart from the reflective polarizer.

Abstract: Optical systems including an image surface, a stop surface, a partial reflector disposed between the image surface and the stop surface, a reflective polarizer disposed between the stop surface and the partial reflector, and a quarter wave retarder disposed between the reflective polarizer and the partial reflector are described. The reflective polarizer is convex along two orthogonal axes. The reflective polarizer may be a thermoformed multilayer reflective polarizer.

Abstract: Integral optical stacks and optical systems including an image surface, a stop surface and an integral optical stack disposed between the image surface and the stop surface are described. The integral optical stack includes an optical lens, a partial reflector, a multilayer reflective polarizer and a quarter wave retarder. At least one chief light ray transmitted through the stop surface and the image surface passes through the stop surface at an incident angle of at least 40 degrees.

Abstract: Optical systems including first and second optical stacks and adapted to provide an adjustable dioptric correction are described. The first optical stack includes a first optical lens and a partial reflector. The second optical stack is convex along orthogonal first and second axes and includes a second optical lens and a reflective polarizer. The reflective polarizer has at least one first location having a radial distance r1 from an optical axis of the second optical stack and a displacement s1 from a plane perpendicular to the optical axis at an apex of the reflective polarizer, where s1/r1 is at least 0.1. A quarter wave retarder is disposed between the second optical stack and the first optical stack.

Abstract: Methods of making optical films and optical stacks are described. A method of making an optical stack includes providing a thermoform tool centered on a tool axis and having an external surface rotationally asymmetric about the tool axis; heating an optical film resulting in a softened optical film; conforming the softened optical film to the external surface while stretching the softened film along at least orthogonal first and second directions away from the tool axis resulting in a conformed optical film rotationally asymmetric about an optical axis of the conformed film where the optical axis coincident with the tool axis; cooling the conformed optical film resulting in a symmetric optical film rotationally symmetric about the optical axis; and molding an optical lens on the symmetric optical film resulting in the optical stack.

Abstract: A head-mounted display including a first optical system is provided. The first optical system includes an image surface, a stop surface, a first optical stack disposed between the image surface and the stop surface and a second optical stack disposed between the first optical stack and the stop surface. The first optical stack includes a first optical lens and a partial reflector. The second optical stack includes a second optical lens, a multilayer reflective polarizer and a first quarter wave retarder disposed between the multilayer reflective polarizer and the first optical stack. The multilayer reflective polarizer may be convex toward the image surface along orthogonal first and second axes.