Abstract: An image combiner, also referred to as a combiner optic, of a near-eye display system or the like transmits enough light so a user can see remote objects in a “world view”, while also reflecting enough light so the user can simultaneously see a projected image in a “projected” (augmented) view. The disclosed image combiners use two partial reflectors configured to form a wedged reflective cavity. In the display system, light from an imaging device follows a path to the user's eye that includes three reflections in the wedged cavity. By using this capability of the wedged cavity, the combiner optic can have a substantially reduced thickness, and lower profile, than a combiner optic that uses only one partial reflector and only one reflection in the optical path.

Abstract: Optical systems including a partial reflector, a reflective polarizer, and a quarter wave retarder disposed between the partial reflector and the reflective polarizer are described. The reflective polarizer is curved about two orthogonal axes and has at least one location having a radial distance r1 from an optical axis passing through an apex of the reflective polarizer and a displacement s1 from a plane perpendicular to the optical axis at an apex of the reflective polarizer, where s1/r1 is at least 0.1. The optical system is adapted to provide an adjustable dioptric correction.

Abstract: A multilayer reflective polarizer convex along orthogonal first and second axes orthogonal to an optical axis passing thorough an apex of the multilayer reflective polarizer is described. The multilayer reflective polarizer has at least one first location having a radial distance r1 from the optical axis and a displacement s1 from a plane perpendicular to the optical axis at the apex, where s1/r1 is in a range of about 0.2 to about 0.8. The multilayer reflective polarizer may have at least one inner layer substantially optically uniaxial at at least one first location away from the apex. For an area of the reflective polarizer defined by s1 and r1, a maximum variation of a transmission axis of the reflective polarizer may be less than about 2 degrees.

Abstract: A folded light path illuminator is provided. The illuminator may include a polarizing beam splitter having an input face, an output face and an imager face, a light source disposed adjacent the input face and defining an input active area on the input face, and an image forming device disposed adjacent the imager face for receiving light emitted from the light source and emitting a patterned light, which may be a converging patterned light. The image forming device may have a largest image area which defines an output active area on the output face. One or both of the input active area and the output active area may be less than about half the largest image area. The polarizing beam splitter may include first and second prisms and the volume of the first prism may be no greater than half the volume of the second prism.

Abstract: Optical systems including an image surface, a stop surface, a partial reflector disposed between the image surface and the stop surface, a reflective polarizer disposed between the stop surface and the partial reflector, and a quarter wave retarder disposed between the reflective polarizer and the partial reflector are described. The reflective polarizer is convex along two orthogonal axes. The reflective polarizer may be a thermoformed multilayer reflective polarizer.

Abstract: A head-mounted display including a first optical system is provided. The first optical system includes an image surface, a stop surface, a first optical stack disposed between the image surface and the stop surface and a second optical stack disposed between the first optical stack and the stop surface. The first optical stack includes a first optical lens and a partial reflector. The second optical stack includes a second optical lens and a curved multilayer reflective polarizer. A quarter wave retarder is disposed between the multilayer reflective polarizer and the partial reflector. The multilayer reflective polarizer and the partial reflector may be convex toward the image surface along orthogonal first and second axes.

Abstract: Methods of making optical films and optical stacks are described. A method of making an optical stack includes providing a thermoform tool centered on a tool axis and having an external surface rotationally asymmetric about the tool axis; heating an optical film resulting in a softened optical film; conforming the softened optical film to the external surface while stretching the softened film along at least orthogonal first and second directions away from the tool axis resulting in a conformed optical film rotationally asymmetric about an optical axis of the conformed film where the optical axis coincident with the tool axis; cooling the conformed optical film resulting in a symmetric optical film rotationally symmetric about the optical axis; and molding an optical lens on the symmetric optical film resulting in the optical stack.

Abstract: Integral optical stacks and optical systems including the integral optical stack are described. The integral optical stack may include first and second lenses, a partial reflector, a reflective polarizer curved about two orthogonal axes, and a quarter wave retarder. The reflective polarizer is curved about two orthogonal axes and includes at least one layer that is substantially optically biaxial at at least one first location on the at least one layer away from an optical axis of the optical stack and substantially optically uniaxial at at least one second location away from the optical axis.

Abstract: An image combiner, also referred to as a combiner optic, of a near-eye display system or the like transmits enough light so a user can see remote objects in a “world view”, while also reflecting enough light so the user can simultaneously see a projected image in a “projected” (augmented) view. The disclosed image combiners use two partial reflectors configured to form a wedged reflective cavity. In the display system, light from an imaging device follows a path to the user's eye that includes three reflections in the wedged cavity. By using this capability of the wedged cavity, the combiner optic can have a substantially reduced thickness, and lower profile, than a combiner optic that uses only one partial reflector and only one reflection in the optical path.

Abstract: A multilayer reflective polarizer substantially rotationally symmetric about an optical axis passing thorough an apex of the multilayer reflective polarizer and convex along orthogonal first and second axes orthogonal to the optical axis is described. The multilayer reflective polarizer has at least one first location having a radial distance r1 from the optical axis and a displacement s1 from a plane perpendicular to the optical axis at the apex, where s1/r1 is at least 0.1. The multilayer reflective polarizer may have at least one inner layer substantially optically uniaxial at at least one first location away from the apex. For an area of the reflective polarizer defined by s1 and r1, a maximum variation of a transmission axis of the reflective polarizer may be less than about 2 degrees.

Abstract: Optical systems including an image surface, a stop surface, a partial reflector disposed between the image surface and the stop surface, a reflective polarizer disposed between the stop surface and the partial reflector, and a quarter wave retarder disposed between the reflective polarizer and the partial reflector are described. The reflective polarizer is convex along two orthogonal axes. The reflective polarizer may be a thermoformed multilayer reflective polarizer.

Abstract: Optical systems including first and second optical stacks and adapted to provide an adjustable dioptric correction are described. The first optical stack includes a first optical lens and a partial reflector. The second optical stack is convex along orthogonal first and second axes and includes a second optical lens and a reflective polarizer. The reflective polarizer has at least one first location having a radial distance r1 from an optical axis of the second optical stack and a displacement s1 from a plane perpendicular to the optical axis at an apex of the reflective polarizer, where s1/r1 is at least 0.1. A quarter wave retarder is disposed between the second optical stack and the first optical stack.

Abstract: A head-mounted display including a first optical system is provided. The first optical system includes an image surface, a stop surface, a first optical stack disposed between the image surface and the stop surface and a second optical stack disposed between the first optical stack and the stop surface. The first optical stack includes a first optical lens and a partial reflector. The second optical stack includes a second optical lens and a curved multilayer reflective polarizer. A quarter wave retarder is disposed between the multilayer reflective polarizer and the partial reflector. The multilayer reflective polarizer and the partial reflector may be convex toward the image surface along orthogonal first and second axes.

Abstract: An optical system and a magnifying device including the optical system are described. The optical system includes an exit pupil, a reflective polarizer proximate the exit pupil, a partial reflector disposed adjacent the reflective polarizer opposite the exit pupil, and a quarter wave retarder disposed between the reflective polarizer and the partial reflector. The reflective polarizer is curved about two orthogonal axes and the partial reflector is spaced apart from the reflective polarizer.

Abstract: Light emitting systems and optical systems including a light emitting system and a lens system are described. The light emitting system includes a pixelated light source having a plurality of discrete spaced apart pixels, and includes a plurality of light redirecting elements, each light redirecting element corresponding to a different pixel in the plurality of pixels. The light redirecting elements may be adapted to alter one or both of a central ray direction and a divergence angle of light received from the corresponding pixel. A lens system disposed to receive light from the light emitting system may include a reflective polarizer and a partial reflector.

Abstract: A head-mounted display including a first optical system is provided. The first optical system includes an image surface, a stop surface, a first optical stack disposed between the image surface and the stop surface and a second optical stack disposed between the first optical stack and the stop surface. The first optical stack includes a first optical lens and a partial reflector. The second optical stack includes a second optical lens, a multilayer reflective polarizer and a first quarter wave retarder disposed between the multilayer reflective polarizer and the first optical stack. The multilayer reflective polarizer may be convex toward the image surface along orthogonal first and second axes.

Abstract: A magnifying device including an optical system is described. The optical system includes an exit pupil, a reflective polarizer proximate the exit pupil, a partial reflector disposed adjacent the reflective polarizer opposite the exit pupil, and a quarter wave retarder disposed between the reflective polarizer and the partial reflector. The reflective polarizer is curved about two orthogonal axes and the partial reflector is spaced apart from the reflective polarizer.

Abstract: Integral optical stacks and optical systems including the integral optical stack are described. The integral optical stack may include first and second lenses, a partial reflector, a reflective polarizer curved about two orthogonal axes, and a quarter wave retarder. The reflective polarizer is curved about two orthogonal axes and includes at least one layer that is substantially optically biaxial at at least one first location on the at least one layer away from an optical axis of the optical stack and substantially optically uniaxial at at least one second location away from the optical axis.

Abstract: Integral optical stacks and optical systems including an image surface, a stop surface and an integral optical stack disposed between the image surface and the stop surface are described. The integral optical stack includes an optical lens, a partial reflector, a multilayer reflective polarizer and a quarter wave retarder. At least one chief light ray transmitted through the stop surface and the image surface passes through the stop surface at an incident angle of at least 40 degrees.

Abstract: The present disclosure provides for an optical element useful in an optical device for illuminating the pupil of an eye, particularly for use with a head mountable display that can include eye-tracking. The optical device includes a light source and an optical element that transmits light, where light emitted from the light source is directed by the optical element toward the pupil of the eye, and attributes of the eye can then be detected by an optical sensor such as a camera. The light source can emit infrared light that is not visible to the human eye, so that world view images and/or combined digital images of the head-mountable display are not compromised.