Abstract: An optical system includes a reflective surface, a display adapted to emit image light toward the reflective surface, and a multilayer reflective polarizer disposed proximate the reflective surface. The multilayer reflective polarizer is curved about two orthogonal axes and includes at least one layer that is substantially optically uniaxial at at least one location. The image light is transmitted by the multilayer reflective polarizer after it is first reflected by the multilayer reflective polarizer. A head-mounted display includes a first optical system and a second optical system disposed proximate the first optical system.

Abstract: Optical systems including an image surface and an exit surface are described. First second and third optical lenses, a partial reflector, a multilayer reflective polarizer and a retarder are disposed between the image surface and the exit surface. At least one location on at least one layer of the multilayer reflective polarizer is substantially uniaxially oriented. Each chief light ray that passes from the image surface to the exit surface is incident on the multilayer reflective polarizer with an angle of incidence less than about 30 degrees. The optical system may include a plurality of major surfaces disposed between the image surface and the exit surface where each major surface is convex toward the image surface and where at least six different major surfaces have six different convexities.

Abstract: Optical systems including an image surface, a stop surface, a partial reflector disposed between the image surface and the stop surface, a reflective polarizer disposed between the stop surface and the partial reflector, and a quarter wave retarder disposed between the reflective polarizer and the partial reflector are described. The reflective polarizer is convex along two orthogonal axes. The reflective polarizer may be a thermoformed multilayer reflective polarizer.

Abstract: An optical lens including first and second polarizers, a partial reflector disposed between the first and second polarizers, a first phase retarder disposed between the first polarizer and the partial reflector, and a second phase retarder disposed between the partial reflector and the second polarizer is described. The optical lens is a single piece configured for use in an eyewear. Eyewear including at least one of the optical lenses is also described.

Abstract: Optical systems including an image surface, a stop surface, a partial reflector disposed between the image surface and the stop surface, a reflective polarizer disposed between the stop surface and the partial reflector, and a quarter wave retarder disposed between the reflective polarizer and the partial reflector are described. The reflective polarizer is convex along two orthogonal axes. The reflective polarizer may be a thermoformed multilayer reflective polarizer.

Abstract: An optical stack includes first and second lenses, a partial reflector, a reflective polarizer, and a retarder. The reflective polarizer is curved about two orthogonal axes and includes at least one layer that is substantially optically uniaxial at at least one location. An optical system includes the optical stack disposed between an image surface and an exit surface. The optical system is configured such that substantially any chief ray transmitted from the image surface to the exit surface is first incident on the reflective polarizer at an angle of incidence less than 30 degrees.

Abstract: A camera including an aperture, an image recording device, a reflective polarizer disposed between the aperture and the image recording device, a partial reflector disposed between the reflective polarizer and the image recording device, and a quarter wave retarder disposed between the reflective polarizer and the partial reflector. The reflective polarizer is curved about two orthogonal axes.

Abstract: Light emitting systems and optical systems including a light emitting system and a lens system are described. The light emitting system includes a pixelated light source having a plurality of discrete spaced apart pixels, and includes a plurality of light redirecting elements, each light redirecting element corresponding to a different pixel in the plurality of pixels. The light redirecting elements may be adapted to alter one or both of a central ray direction and a divergence angle of light received from the corresponding pixel. A lens system disposed to receive light from the light emitting system may include a reflective polarizer and a partial reflector.

Abstract: In some examples, a method may include injection molding an optical material in a mold defining at least one optical surface to form a molded component, and machining the molded component to form a machined optical component including a machined optical surface. In some examples, a method may include injection molding an optical material in an axially symmetric mold cavity defining at least one optical surface to form a molded component, and machining the molded component to form an optical component that does not possess axial symmetry. Optical component formed by these methods and molds for utilizing in these methods also are described.

Abstract: The present disclosure provides for an optical element useful in an optical device for illuminating the pupil of an eye, particularly for use with a head mountable display that can include eye-tracking. The optical device includes a light source and an optical element that transmits light, where light emitted from the light source is directed by the optical element toward the pupil of the eye, and attributes of the eye can then be detected by an optical sensor such as a camera. The light source can emit infrared light that is not visible to the human eye, so that world view images and/or combined digital images of the head-mountable display are not compromised.

Abstract: Near-eye combiner displays are disclosed that utilize dichroic reflectors and/or reflective polarizers disposed as a pellicle positioned within a field of view of the eye. A secondary image can be reflected off of the reflective polarizer and/or dichroic layer towards the eye, and can be superimposed over a primary world-view image being viewed by the eye. The position and orientation of the pellicle can be independently adjusted as desired.

Abstract: An optical system including at least a first lens, a partial reflector and a reflective polarizer is described. The optical system has an optical axis such that a light ray propagating along the optical axis passes through the first lens the partial reflector and the reflective polarizer without being substantially refracted. At least one major surface of the optical system is rotationally asymmetric about the optical axis. A major surface of the optical system may have a first portion defined by a first equation and a second portion adjacent the first portion defined by a different equation. The first lens may have a contoured edge adapted to be placed adjacent an eye of a viewer and substantially conform to the viewer's face.

Abstract: A polarizing beam splitting system is described. The polarizing beam splitting system may include first and second prisms where the volume of the first prism is no greater than half the volume of the second prism. The first prism includes first and second surfaces and a light source may be disposed adjacent the first surface and an image forming device may be disposed adjacent the second surface. The first prism has a first hypotenuse and the second prism has a second hypotenuse. A reflective polarizer is disposed between the first and second hypotenuses.

Abstract: Optical systems for displaying an image are described. The optical systems include spaced apart first and second optical lenses. A partial reflector is disposed on and conforms to a major surface of the first optical lens where the major surface can have a best-fit spherical radius of curvature in a range from 20 mm to 200 mm. A reflective polarizer is disposed on and conforms to a major surface of the second optical lens where the major surface can have a best-fit spherical radius of curvature in a range from 14 mm to 250 mm. A retarder layer is disposed between the reflective polarizer and the partial reflector. The first optical lens can have an optical birefringence of less than 15 nm/cm and the second optical lens can have an optical birefringence of greater than 15 nm/cm. A method of fabricating an optical assembly is described.

Abstract: In some examples, a method may include injection molding an optical material in a mold defining at least one optical surface to form a molded component, and machining the molded component to form a machined optical component including a machined optical surface. In some examples, a method may include injection molding an optical material in an axially symmetric mold cavity defining at least one optical surface to form a molded component, and machining the molded component to form an optical component that does not possess axial symmetry. Optical component formed by these methods and molds for utilizing in these methods also are described.

Abstract: An optical system including at least a first lens, a partial reflector and a reflective polarizer is described. The optical system has an optical axis such that a light ray propagating along the optical axis passes through the first lens the partial reflector and the reflective polarizer without being substantially refracted. At least one major surface of the optical system is rotationally asymmetric about the optical axis. A major surface of the optical system may have a first portion defined by a first equation and a second portion adjacent the first portion defined by a different equation. The first lens may have a contoured edge adapted to be placed adjacent an eye of a viewer and substantially conform to the viewer's face.

Abstract: The present disclosure provides for an optical element useful in an optical device for illuminating the pupil of an eye, particularly for use with a head mountable display that can include eye-tracking. The optical device includes a light source and an optical element that transmits light, where light emitted from the light source is directed by the optical element toward the pupil of the eye, and attributes of the eye can then be detected by an optical sensor such as a camera. The light source can emit infrared light that is not visible to the human eye, so that world view images and/or combined digital images of the head-mountable display are not compromised.

Abstract: A polarizing beam splitting system is described. The polarizing beam splitting system may include first and second prisms where the volume of the first prism is no greater than half the volume of the second prism. The first prism includes first and second surfaces and a light source may be disposed adjacent the first surface and an image forming device may be disposed adjacent the second surface. The first prism has a first hypotenuse and the second prism has a second hypotenuse. A reflective polarizer is disposed between the first and second hypotenuses.

Abstract: An optical system for displaying an image to a viewer includes a partial reflector, a reflective polarizer, and a first retarder layer. A light ray propagates along the optical axis and passes through the plurality of optical lenses, the partial reflector, the reflective polarizer, and the first retarder layer without being substantially refracted. For a cone of light incident on the optical system from an object comprising a spatial frequency of about 70, 60, 50, 40, or 30 line pairs per millimeter and filling the exit pupil with a chief ray of the cone of light passing through a center of the opening of the exit pupil of the optical system and making an angle of about 20 degrees with the optical axis, a modulation transfer function of the optical system is greater than about 0.2.

Abstract: A multilayer reflective polarizer convex along orthogonal first and second axes orthogonal to an optical axis passing thorough an apex of the multilayer reflective polarizer is described. The multilayer reflective polarizer has at least one first location having a radial distance r1 from the optical axis and a displacement s1 from a plane perpendicular to the optical axis at the apex, where s1/r1 is in a range of about 0.2 to about 0.8. The multilayer reflective polarizer may have at least one inner layer substantially optically uniaxial at at least one first location away from the apex. For an area of the reflective polarizer defined by s1 and r1, a maximum variation of a transmission axis of the reflective polarizer may be less than about 2 degrees.