Patents by Inventor Yasutoshi Okuno

Yasutoshi Okuno has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20200350421
    Abstract: Semiconductor structures and method for forming the same are provided. The semiconductor structure includes a substrate and a gate structure formed over the substrate. The semiconductor structure further includes a source/drain structure formed adjacent to the gate structure in the substrate and a contact formed over the source/drain structure. The semiconductor structure further includes a metal-containing layer formed over the contact and a dielectric layer covering the gate structure and the metal-containing layer. The semiconductor structure further includes a first conductive structure formed through dielectric layer and the metal-containing layer and landing on the contact. In addition, a bottom surface of the metal-containing layer is higher than a top surface of the gate structure.
    Type: Application
    Filed: July 17, 2020
    Publication date: November 5, 2020
    Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Mrunal A. KHADERBAD, Sung-Li WANG, Yasutoshi OKUNO
  • Publication number: 20200350314
    Abstract: A semiconductor device includes first and second epitaxial structures, first and second top metal alloy layers, and first and second bottom metal alloy layers. The first and second epitaxial structures have different cross sections. The first and second top metal alloy layers are respectively in contact with the first and second epitaxial structures. The first and second bottom metal alloy layers are respectively in contact with the first and second epitaxial structures and respectively under the first and second top metal alloy layers. The first top metal alloy layer and the first bottom metal alloy layer are made of different materials.
    Type: Application
    Filed: July 13, 2020
    Publication date: November 5, 2020
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Sung-Li WANG, Pang-Yen TSAI, Yasutoshi OKUNO
  • Publication number: 20200321336
    Abstract: A method for forming a semiconductor device is provided. The method includes removing a first portion of a substrate to form a recess in the substrate. The method includes forming an epitaxy layer in the recess. The epitaxy layer and the substrate are made of different semiconductor materials. The method includes forming a stacked structure of a plurality of first semiconductor layers and a plurality of second semiconductor layers alternately stacked over the substrate and the epitaxy layer. The method includes removing a second portion of the stacked structure and a third portion of the epitaxy layer to form trenches passing through the stacked structure and extending into the epitaxy layer, The stacked structure is divided into a first fin element and a second fin element by the trenches, and the first fin element and the second fin element are over the substrate and the epitaxy layer respectively.
    Type: Application
    Filed: June 24, 2020
    Publication date: October 8, 2020
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Winnie Victoria Wei-Ning CHEN, Meng-Hsuan HSIAO, Tung-Ying LEE, Pang-Yen TSAI, Yasutoshi OKUNO
  • Patent number: 10797161
    Abstract: Methods for forming semiconductor structures are provided. The method includes forming a gate structure over a substrate and forming a source/drain structure adjacent to the gate structure. The method further includes forming a mask structure over the gate structure and forming a contact over the source/drain structure. The method further includes selectively forming a metal-containing layer over a top surface of the contact and forming a dielectric layer over the substrate and covering the gate structure and the contact. The method further includes forming a trench through the dielectric layer and the metal-containing layer to expose the top surface of the contact and forming a conductive structure in the trench.
    Type: Grant
    Filed: October 4, 2018
    Date of Patent: October 6, 2020
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Mrunal A. Khaderbad, Sung-Li Wang, Yasutoshi Okuno
  • Publication number: 20200303259
    Abstract: A method of forming a semiconductor device including a fin field effect transistor (FinFET), the method includes forming a first sacrificial layer over a source/drain structure of a FinFET structure and an isolation insulating layer. The first sacrificial layer is patterned, thereby forming an opening. A first liner layer is formed on the isolation insulating layer in a bottom of the opening and on at least side faces of the patterned first sacrificial layer. After the first liner layer is formed, forming a dielectric layer in the opening. After the dielectric layer is formed, removing the patterned first sacrificial layer, thereby forming a contact opening over the source/drain structure. A conductive layer is formed in the contact opening. The FinFET is an n-type FET, and the source/drain structure includes an epitaxial layer made of Si1-y-a-bGeaSnbM2y, wherein 0<a, 0<b, 0.01?(a+b)?0.1, 0.01?y?0.1, and M2 is P or As.
    Type: Application
    Filed: June 9, 2020
    Publication date: September 24, 2020
    Inventors: Yasutoshi OKUNO, Cheng-Yi PENG, Ziwei FANG, I-Ming CHANG, Akira MINEJI, Yu-Ming LIN, Meng-Hsuan HSIAO
  • Publication number: 20200303260
    Abstract: A method of forming a semiconductor device including a fin field effect transistor (FinFET) includes forming a first sacrificial layer over a source/drain structure of a FinFET structure and an isolation insulating layer. The first sacrificial layer is patterned, thereby forming an opening. A first liner layer is formed on the isolation insulating layer in a bottom of the opening and on at least side faces of the patterned first sacrificial layer. After the first liner layer is formed, forming a dielectric layer in the opening. After the dielectric layer is formed, removing the patterned first sacrificial layer, thereby forming a contact opening over the source/drain structure. A conductive layer is formed in the contact opening. The FinFET is an n-type FET, and the source/drain structure includes an epitaxial layer including Si1?x?yM1xM2y, where M1 includes Sn, M2 is one or more of P and As, and 0.01?x?0.1, and 0.01?y?0.1.
    Type: Application
    Filed: June 9, 2020
    Publication date: September 24, 2020
    Inventors: Yasutoshi OKUNO, Cheng-Yi PENG, Ziwei FANG, I-Ming CHANG, Akira MINEJI, Yu-Ming LIN, Meng-Hsuan HSIAO
  • Publication number: 20200294864
    Abstract: A semiconductor device and a method of making the same are provided. A method according to the present disclosure includes forming a first type epitaxial layer over a second type source/drain feature of a second type transistor, forming a second type epitaxial layer over a first type source/drain feature of a first type transistor, selectively depositing a first metal over the first type epitaxial layer to form a first metal layer while the first metal is substantially not deposited over the second type epitaxial layer over the first type source/drain feature, and depositing a second metal over the first metal layer and the second type epitaxial layer to form a second metal layer.
    Type: Application
    Filed: March 15, 2019
    Publication date: September 17, 2020
    Inventors: Peng-Wei Chu, Sung-Li Wang, Yasutoshi Okuno
  • Publication number: 20200279853
    Abstract: A method includes forming a first semiconductor fin and a second semiconductor fin over a substrate; forming an shallow trench isolation (STI) structure on the substrate and between the first semiconductor fin and the second semiconductor fin; forming a spacer layer on the first semiconductor fin, the second semiconductor fin, and the STI structure; patterning the spacer layer to form a spacer extending along the second sidewall of the first semiconductor fin, a top surface of the STI structure, and the second sidewall of the second semiconductor fin; forming a first epitaxy structure in contact with a top surface of the first semiconductor fin and the first sidewall of the first semiconductor fin; and forming a second epitaxy structure in contact with a top surface of the second semiconductor fin and the first sidewall of the second semiconductor fin.
    Type: Application
    Filed: May 18, 2020
    Publication date: September 3, 2020
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Tetsu OHTOU, Ching-Wei TSAI, Kuan-Lun CHENG, Yasutoshi OKUNO, Jiun-Jia HUANG
  • Patent number: 10763114
    Abstract: A method of fabricating a semiconductor device includes forming a semiconductor fin comprising a channel region for a fin field effect transistor (finFET). A gate oxide layer is then formed on the channel. The gate oxide layer is treated with a nitrogen containing agent so as to form a nitrogenous layer and an interfacial layer. The nitrogenous layer is then removed. A high-k dielectric layer is formed on the interfacial layer. A metal gate is formed on the high-k dielectric layer. The nitrogenous layer is removed by rinsing the semiconductor fin with deionized water. The gate oxide and interfacial layer contains the same material.
    Type: Grant
    Filed: September 28, 2017
    Date of Patent: September 1, 2020
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Andrew Joseph Kelly, Yusuke Oniki, Yasutoshi Okuno, Ta-Chun Ma
  • Publication number: 20200273695
    Abstract: A method for forming a semiconductor structure is provided. The method includes forming a dielectric structure on a semiconductor substrate, introducing a first gas on the dielectric structure to form first conductive structures on the dielectric structure, and introducing a second gas on the first conductive structures and the dielectric structure. The second gas is different from the first gas. The method also includes introducing a third gas on the first conductive structures and the dielectric structure to form second conductive structures on the dielectric structure. The first gas and the third gas include the same metal.
    Type: Application
    Filed: February 22, 2019
    Publication date: August 27, 2020
    Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Mrunal A. KHADERBAD, Keng-Chu LIN, Shuen-Shin LIANG, Sung-Li WANG, Yasutoshi OKUNO, Yu-Yun PENG
  • Publication number: 20200273794
    Abstract: A semiconductor device and a method of forming the same are provided. The semiconductor device includes a substrate, a gate stack and a first dielectric layer over the substrate, a source/drain (S/D) region, a contact, and a via. The first dielectric layer is laterally aside and over the gate stack. The S/D region is located in the substrate on sides of the gate stack. The contact penetrates through the first dielectric layer to electrically connect to the S/D region. The via penetrates through a second dielectric layer to connect to the contact. The via includes a conductive layer and an adhesion promoter layer on sidewalls of the conductive layer. The conductive layer is in contact with the contact.
    Type: Application
    Filed: February 25, 2019
    Publication date: August 27, 2020
    Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Mrunal A. Khaderbad, Keng-Chu Lin, Sung-Li Wang, Shuen-Shin Liang, Yasutoshi Okuno, Yu-Yun Peng, Chia-Hung Chu
  • Patent number: 10714475
    Abstract: A semiconductor device includes first and second epitaxial structures, first and second top metal alloy layers, and first and second bottom metal alloy layers. The first and second epitaxial structures have different cross sections. The first and second top metal alloy layers are respectively in contact with the first and second epitaxial structures. The first and second bottom metal alloy layers are respectively in contact with the first and second epitaxial structures and respectively under the first and second top metal alloy layers. The first top metal alloy layer and the first bottom metal alloy layer are made of different materials.
    Type: Grant
    Filed: November 1, 2018
    Date of Patent: July 14, 2020
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Sung-Li Wang, Pang-Yen Tsai, Yasutoshi Okuno
  • Patent number: 10700066
    Abstract: A semiconductor device comprises a substrate having an N-type field effect transistor (NFET) region and a P-type field effect transistor (PFET) region, a plurality of first nanowires in the PFET region and arranged in a first direction substantially perpendicular to the substrate and a plurality of second nanowires in the NFET region and arranged in the first direction. A composition of the first nanowires is different from a composition of the second nanowires, and one of the first nanowires is substantially aligned with one of the second nanowires in a second direction substantially perpendicular to the first direction.
    Type: Grant
    Filed: April 26, 2018
    Date of Patent: June 30, 2020
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Winnie Victoria Wei-Ning Chen, Meng-Hsuan Hsiao, Tung-Ying Lee, Pang-Yen Tsai, Yasutoshi Okuno
  • Publication number: 20200203342
    Abstract: A method for forming a semiconductor device is provided. The method includes forming a first recess in a substrate. The method includes forming a first semiconductor layer into the first recess. The first semiconductor layer and the substrate are made of different materials, and a first top surface of the first semiconductor layer is lower than a second top surface of the substrate. The method includes forming a second semiconductor layer over the first top surface and the second top surface, wherein a third top surface of the second semiconductor layer over the first top surface is substantially level with the second top surface of the substrate, and the second semiconductor layer and the substrate are made of different materials. The method includes forming a third semiconductor layer over the second semiconductor layer. The third semiconductor layer and the second semiconductor layer are made of different materials.
    Type: Application
    Filed: March 4, 2020
    Publication date: June 25, 2020
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Winnie Victoria Wei-Ning CHEN, Meng-Hsuan HSIAO, Tung-Ying LEE, Pang-Yen TSAI, Yasutoshi OKUNO
  • Patent number: 10685884
    Abstract: A semiconductor device includes a field effect transistor (FET). The FET includes a channel region and a source/drain region disposed adjacent to the channel region. The FET also includes a gate electrode disposed over the channel region. The FET is an n-type FET and the channel region is made of Si. The source/drain region includes an epitaxial layer including Si1-x-yM1xM2y, where M1 is one or more of Ge and Sn, and M2 is one or more of P and As, and 0.01?x?0.1.
    Type: Grant
    Filed: July 31, 2017
    Date of Patent: June 16, 2020
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Yasutoshi Okuno, Cheng-Yi Peng, Ziwei Fang, I-Ming Chang, Akira Mineji, Yu-Ming Lin, Meng-Hsuan Hsiao
  • Patent number: 10658370
    Abstract: A semiconductor device includes a substrate having a semiconductor fin, in which the semiconductor fin has a first sidewall and a second sidewall opposite to the first sidewall; an epitaxy structure in contact with the first sidewall of the semiconductor fin; and a spacer in contact with the second sidewall of the semiconductor fin and the epitaxy structure.
    Type: Grant
    Filed: February 27, 2018
    Date of Patent: May 19, 2020
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Tetsu Ohtou, Ching-Wei Tsai, Kuan-Lun Cheng, Yasutoshi Okuno, Jiun-Jia Huang
  • Publication number: 20200105615
    Abstract: A method includes etching a hybrid substrate to form a recess in the hybrid substrate, in which the hybrid substrate includes a first semiconductor layer, a dielectric layer over the first semiconductor layer, and a second semiconductor layer over the first semiconductor layer, in which after the etching, a top surface of the first semiconductor layer is exposed to the recess; forming a spacer on a sidewall of the recess, in which the spacer is slanted at a first angle relative to a top surface of the first semiconductor layer; reshaping the spacer such that the a first sidewall of the reshaped spacer is slanted at a second angle relative to the top surface of the first semiconductor layer, in which the second angle is greater than the first angle; and performing a first epitaxy process to grow an epitaxy semiconductor layer in the recess after reshaping the spacer.
    Type: Application
    Filed: January 23, 2019
    Publication date: April 2, 2020
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Pei-Wei LEE, Tsung-Yu HUNG, Pang-Yen TSAI, Yasutoshi OKUNO
  • Publication number: 20200098572
    Abstract: A method of forming a semiconductor device includes forming a source/drain region on a substrate, depositing a metal-rich metal silicide layer on the source/drain region, depositing a silicon-rich metal silicide layer on the metal-rich metal silicide layer, and forming a contact plug on the silicon-rich metal silicide layer. This disclosure also describes a semiconductor device including a fin structure on a substrate, a source/drain region on the fin structure, a metal-rich metal silicide layer on the source/drain region, a silicon-rich metal silicide layer on the metal-rich metal silicide layer, and a contact plug on the silicon-rich metal silicide layer.
    Type: Application
    Filed: August 5, 2019
    Publication date: March 26, 2020
    Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Sung-Li WANG, Yasutoshi OKUNO, Shih-Chuan CHIU
  • Publication number: 20200091011
    Abstract: A first dielectric layer is selectively formed such that the first dielectric layer is formed over a source/drain region of a first type of transistor but not over a source/drain region of a second type of transistor. The first type of transistor and the second type of transistor have different types of conductivity. A first silicide layer is selectively formed such that the first silicide layer is formed over the source/drain region of the second type of transistor but not over the source/drain region of the first type of transistor. The first dielectric layer is removed. A second silicide layer is formed over the source/drain region of the first type of transistor.
    Type: Application
    Filed: June 27, 2019
    Publication date: March 19, 2020
    Inventors: Mrunal A. Khaderbad, Pang-Yen Tsai, Yasutoshi Okuno
  • Publication number: 20200058769
    Abstract: Methods for forming semiconductor structures are provided. The method includes forming a gate structure over a substrate and forming a source/drain structure adjacent to the gate structure. The method further includes forming a mask structure over the gate structure and forming a contact over the source/drain structure. The method further includes selectively forming a metal-containing layer over a top surface of the contact and forming a dielectric layer over the substrate and covering the gate structure and the contact. The method further includes forming a trench through the dielectric layer and the metal-containing layer to expose the top surface of the contact and forming a conductive structure in the trench.
    Type: Application
    Filed: October 4, 2018
    Publication date: February 20, 2020
    Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Mrunal A. KHADERBAD, Sung-Li WANG, Yasutoshi OKUNO