Abstract: A liquid dispenser includes liquid supply, dispensing, and return channels. A portion of a first wall of the liquid dispensing channel defines an outlet opening. A second wall of the liquid dispensing channel, positioned opposite the first wall, extends along a portion of the liquid supply and return channels. Liquid supply and return passages are provided that extend through the second wall in fluid communication with the liquid supply and return channels, respectively. The liquid return passage overlaps the outlet opening of the liquid dispensing channel as viewed from a direction perpendicular to a surface of the first wall of the liquid dispensing channel. A liquid drop is caused to be ejected from the outlet opening of the liquid dispensing channel by selectively actuating a diverter member to divert a portion of the flowing liquid through the outlet opening of the liquid dispensing channel.

Abstract: A liquid dispenser includes first and second liquid chambers. The second liquid chamber is in fluid communication with liquid supply and liquid return channels. A flexible membrane separates and fluidically seals the first and second liquid chambers from each other. The flexible membrane, residing in a first position, includes a residual compressive stress that exceeds an onset buckling stress of the flexible membrane. A heater, associated with the second liquid chamber, is selectively actuated to create a pressure pulse in a liquid that causes the flexible membrane to move from the first position to a second position to eject liquid through a nozzle of the first liquid chamber. In one embodiment, a liquid supply provides liquid that flows continuously from the liquid supply through the liquid supply channel through the second liquid chamber through the liquid return channel and back to the liquid supply during a drop dispensing operation.

Abstract: A liquid dispenser includes a first liquid chamber and a second liquid chamber. The first liquid chamber includes a nozzle. The second chamber is in fluid communication with a liquid supply channel and a liquid return channel. A flexible membrane is positioned to separate and fluidically seal the first liquid chamber and the second liquid chamber from each other. The flexible membrane includes a bimorph actuator that causes the flexible membrane to move from a first position to a second position to eject liquid through the nozzle of the first liquid chamber. In one example embodiment, a liquid supply provides a liquid that flows continuously from the liquid supply through the liquid supply channel through the second liquid chamber through the liquid return channel and back to the liquid supply during a drop dispensing operation.

Abstract: A liquid dispenser includes a first liquid chamber and a second liquid chamber. The first liquid chamber includes a nozzle. A heater is associated with the second liquid chamber. A flexible corrugated membrane is positioned to separate and fluidically seal the first liquid chamber and the second liquid chamber from each other.

Abstract: A liquid dispenser includes first and second liquid chambers. The first chamber includes a nozzle having a center axis. The second chamber is in fluid communication with liquid supply and return channels. A flexible membrane separates and fluidically seals the first and second chamber. A heater, associated with the second chamber, includes a center point and is selectively actuated to create a pressure pulse in a liquid that causes the flexible membrane to move from a first position to a second position to eject liquid through the nozzle of the first chamber. The center point of the heater is located off of the center axis of the nozzle. In one embodiment, a liquid supply provides a liquid that flows continuously from the supply through the liquid supply channel through the second chamber through the liquid return channel and back to the supply during a drop dispensing operation.

Abstract: A MEMS device fabrication method includes providing a substrate and a chamber wall material layer on a first surface of the substrate, the chamber wall material layer including a chamber cavity having a sacrificial material located therein. A mask material is deposited on the chamber wall material layer and the sacrificial material and patterned to form a mask pattern including a plurality of discrete portions. The mask material and some of the sacrificial material are removed to transfer the mask pattern including the plurality of discrete portions to the sacrificial material. A membrane material layer is deposited on the chamber wall material layer and the sacrificial material that includes the transferred mask pattern including the plurality of discrete portions. Some of the substrate and the sacrificial material are removed to release the membrane material layer using at least one process initiated from a second surface of the substrate.

Abstract: A liquid dispenser includes a first liquid chamber and a second liquid chamber. The first liquid chamber includes a nozzle. A liquid supply channel is in fluid communication with the second chamber. A liquid return channel is in fluid communication with the second chamber. A heater is associated with the second liquid chamber. A flexible membrane is positioned to separate and fluidically seal the first liquid chamber and the second liquid chamber relative to each other. A liquid supply provides a liquid that flows continuously from the liquid supply through the liquid supply channel through the second liquid chamber through the liquid return channel and back to the liquid supply.

Abstract: A printhead and a method of ejecting liquid droplets are provided. The method includes providing a printhead operable to eject liquid drops having a plurality of drop volumes Vi, for i equal to 1 through n, where n?2, with Vj>Vi when j>i. One of the plurality of drop volumes is a minimum drop volume Vmin, and a difference in drop volumes between successively larger drops equals (Vk+1?Vk) which is less than Vmin, for k equal to 1 through n?1. The method also includes ejecting liquid drops through the printhead.

Abstract: A liquid dispenser includes a liquid supply channel, a liquid return channel, and a liquid dispensing channel. The liquid dispensing channel includes a wall. The wall includes a surface. A portion of the wall defines an outlet opening. The outlet opening includes a downstream edge relative to a direction of liquid flow through the liquid dispensing channel. The downstream edge is perpendicular to the surface of the wall of the liquid dispensing channel. A liquid supply provides liquid that flows from the liquid supply channel through the liquid dispensing channel to the liquid return channel. A diverter member selectively diverts a portion of the flowing liquid through the outlet opening of the liquid dispensing channel.

Abstract: A printhead and a method of ejecting liquid droplets are provided. The method includes providing a printhead operable to eject liquid drops having a plurality of drop volumes Vi, for i equal to 1 through n, where n?2, with Vj>Vi when j>i. One of the plurality of drop volumes is a minimum drop volume Vmin, and a difference in drop volumes between successively larger drops equals (Vk+1?Vk) which is less than Vmin, for k equal to 1 through n?1. The method also includes ejecting liquid drops through the printhead.

Abstract: A printer includes a printhead die including liquid ejectors separated by walls. Each liquid ejector includes a nozzle orifice and an associated drop forming mechanism. First and second liquid feed channels, extending in opposite directions, are in fluid communication with each liquid ejector. A liquid inlet includes a plurality of first and second segments in fluid communication with the first liquid feed channels and the second liquid feed channels, respectively. The first and second segments are located on opposite sides of the nozzle orifice. For a given liquid ejector, both of the first and second segments are directly in line with the liquid ejector. An electrical lead extends from each drop forming mechanism toward an edge of the printhead die. At least one of the electrical leads is positioned between neighboring segments of at least one of the first and second segments of the liquid inlet.

Abstract: A liquid dispenser includes a liquid supply channel, a liquid return channel, and a liquid dispensing channel. The liquid dispensing channel includes a first wall. A portion of the first wall defines an outlet opening. The liquid dispensing channel includes a second wall opposite the first wall. The second wall of the liquid dispensing channel extends along a portion of the liquid supply channel and along a portion of the liquid return channel. A liquid supply passage extends through the second wall and is in fluid communication with the liquid supply channel. A plurality of liquid return passages extends through the second wall and is in fluid communication with the liquid return channel. A liquid supply provides liquid that flows from the liquid supply passage through the liquid supply channel, through the liquid dispensing channel, and through the liquid return channel to the plurality of liquid return passages.

Abstract: A liquid dispenser includes a liquid supply channel, a liquid return channel, and a liquid dispensing channel. The liquid dispensing channel includes a wall. The wall includes a surface. A portion of the wall defines an outlet opening. A drain is located in the wall downstream from the outlet opening. The drain includes a radius of curvature as viewed from a direction perpendicular to the wall. A liquid supply provides liquid that flows from the liquid supply channel through the liquid dispensing channel to the liquid return channel. A diverter member selectively diverts a portion of the flowing liquid through the outlet opening of the liquid dispensing channel.

Abstract: A printhead includes a substrate, catcher, and monolithic liquid jetting structure including a nozzle and deflection mechanism. A liquid jet is ejected through the nozzle in a direction substantially parallel to a first surface of the substrate. The nozzle includes material layers formed on the first surface of the substrate. At least one of the material layers of the nozzle includes a drop forming mechanism actuated to form liquid drops from the liquid jet. The deflection mechanism is associated with the liquid jet and deflects portions of the liquid jet between first and second paths. The liquid drops formed from portions of the liquid jet following the first path and second path continue to follow the first path and second path, respectively. The catcher includes a liquid drop contact surface including a portion of the first surface of the substrate and collects liquid drops following the second path.

Abstract: A printhead includes a substrate and monolithic liquid jetting structure including a nozzle, deflection mechanism, and catcher. The nozzle, through which a liquid jet is ejected in a direction substantially parallel to a first surface of the substrate, includes material layers formed on the first surface of the substrate. At least one of the material layers of the nozzle includes a drop forming mechanism actuated to form liquid drops from the liquid jet. The deflection mechanism is associated with the liquid jet and deflects portions of the liquid jet between first and second paths. Liquid drops formed from portions of the liquid jet following the first path and the second path continue to follow the first path and the second path, respectively. The catcher, including a material layer formed on the first surface of the substrate, collects liquid drops following one of the paths.

Abstract: A liquid dispenser is provided that includes a liquid supply channel, a liquid dispensing channel, and a liquid return channel. The liquid dispensing channel includes a wall. The wall includes a surface. A portion of the wall defines an outlet opening that includes a downstream edge relative to a direction of liquid flow through the liquid dispensing channel. The downstream edge is perpendicular to the surface of the wall of the liquid dispensing channel. A liquid is provided that flows from the liquid supply channel through the liquid dispensing channel to the liquid return channel. A liquid drop is caused to be ejected from the outlet opening of the liquid dispensing channel by selectively actuating a diverter member to divert a portion of the flowing liquid through the outlet opening of the liquid dispensing channel.

Abstract: A printhead and a method of ejecting liquid droplets are provided. The method includes providing a printhead operable to eject liquid drops having a plurality of drop volumes Vi, for i equal to 1 through n, where n?2, with Vj>Vi when j>i. One of the plurality of drop volumes is a minimum drop volume Vmin, and a difference in drop volumes between successively larger drops equals (Vk+1?Vk) which is less than Vmin, for k equal to 1 through n?1. The method also includes ejecting liquid drops through the printhead.

Abstract: A liquid dispenser is provided that includes a liquid supply channel, a liquid dispensing channel, and a liquid return channel. The liquid dispensing channel includes a first wall. A portion of the first wall defines an outlet opening. The liquid dispensing channel includes a second wall opposite the first wall. The second wall of the liquid dispensing channel extends along a portion of the liquid supply channel and along a portion of the liquid return channel. A liquid supply passage is provided that extends through the second wall and is in fluid communication with the liquid supply channel. A plurality of liquid return passages are provided that extend through the second wall and are in fluid communication with the liquid return channel. A liquid is provided that flows from the liquid supply passage through the liquid supply channel through the liquid dispensing channel through the liquid return channel to the plurality of liquid return passages.

Abstract: A printhead includes a substrate, a filter membrane structure, and a liquid source. A first portion of the substrate defines a plurality of nozzles. A second portion of the substrate defines a plurality of liquid chambers. Each liquid chamber of the plurality of liquid chambers is in fluid communication with a respective one of the plurality of nozzles. The filter membrane structure is in contact with the second portion of the substrate. Each liquid chamber of the plurality of liquid chambers is in fluid communication with a distinct portion of the filter membrane structure. The filter membrane structure includes a polymeric material layer. The liquid source provides liquid under pressure through the filter membrane structure. The pressure is sufficient to jet an individual stream of the liquid through each nozzle of the plurality of nozzles after the liquid flows through the filter membrane structure.

Abstract: A liquid dispenser includes a first liquid supply that provides a carrier liquid under pressure that flows from the first liquid supply through a first liquid supply channel through a liquid dispensing channel through a liquid return channel and back to the first liquid supply continuously during a drop dispensing operation. A second liquid supply provides a functional liquid to the liquid dispensing channel through a second liquid supply channel. A drop formation device, associated with an interface of the second liquid supply channel and the liquid dispensing channel, is selectively actuated to form a discrete drop of the functional liquid in the carrier liquid flowing through the liquid dispensing channel. The functional liquid is immiscible in the carrier liquid. A drop ejection device is selectively actuated to divert the discrete drop of the functional liquid and a portion of the carrier liquid flowing through the liquid dispensing channel toward the outlet opening of the liquid dispensing channel.