Abstract: A continuous liquid ejection system includes a substrate and an orifice plate affixed to the substrate. Portions of the substrate define a liquid chamber. The orifice plate includes a MEMS transducing member. A first portion of the MEMS transducing member is anchored to the substrate. A second portion of the MEMS transducing member extends over at least a portion of the liquid chamber and is free to move relative to the liquid chamber. A compliant membrane is positioned in contact with the MEMS transducing member. A first portion of the compliant membrane covers the MEMS transducing member and a second portion of the compliant membrane is anchored to the substrate. The compliant membrane includes an orifice. A liquid supply provides a liquid to the liquid chamber under a pressure sufficient to eject a continuous jet of the liquid through the orifice located in the compliant membrane of the orifice plate.

Abstract: A method for forming drops includes providing a jetting module that includes a nozzle plate, portions of the nozzle plate defining a nozzle; a thermal stimulation membrane including a plurality of pores and one or more heating elements; and an enclosure extending from the nozzle towards the thermal stimulation membrane, the enclosure defining a liquid chamber positioned between the nozzle and the thermal stimulation membrane, the liquid chamber being in fluid communication with each of the nozzle and the plurality of pores; providing liquid under pressure sufficient to cause the liquid to divide into a plurality of portions as the liquid flows through the thermal stimulation membrane; each portion of the liquid flowing through a pore of the plurality of pores; jetting an individual stream of the liquid through the nozzle; and causing a liquid drop to break off from the individual stream of the liquid by applying a pulse of thermal energy to each portion of the liquid as each portion of the liquid flows throug

Abstract: A liquid dispenser includes a liquid supply channel, a liquid dispensing channel that includes an outlet opening, and a liquid return channel that includes a porous member located therein. A liquid supply provides liquid under pressure from the liquid supply channel through the liquid dispensing channel to the liquid return channel. A diverter member is selectively actuatable to divert a portion of the liquid toward outlet opening of the liquid dispensing channel.

Abstract: A jetting module includes a nozzle plate, a thermal stimulation membrane, and an enclosure. Portions of the nozzle plate define a nozzle. The thermal stimulation membrane includes a first portion and a second portion. The first portion of the membrane includes a heater. The second portion of the membrane includes a plurality of pores. The enclosure includes a wall that extends from the nozzle plate to the thermal stimulation membrane to define a liquid chamber positioned between the nozzle plate and the thermal stimulation membrane. The liquid chamber is in fluid communication with the nozzle. The liquid chamber is in fluid communication with the plurality of pores of the thermal stimulation membrane.

Abstract: A nozzle for a drop ejector is shaped as a plurality of lobes adjoining a central opening region and extending along a radial direction away from the central region. Each lobe increases in width as distance from the central region increases. The nozzles include sidewalls that converge toward the central opening region of the nozzle, giving the lobe a teardrop shape. Because the central part of the nozzle opening is constricted the ink that is ejected pinches off in the center and provides several advantages such as straighter trajectory, shorter tails, better accuracy, smaller ink volume, and less satellite effects.

Abstract: A liquid dispenser includes a liquid supply channel, a liquid dispensing channel that includes an outlet opening, and a liquid return channel that includes a porous member located therein. A liquid supply provides liquid under pressure from the liquid supply channel through the liquid dispensing channel to the liquid return channel. A diverter member is selectively actuatable to divert a portion of the liquid toward outlet opening of the liquid dispensing channel.

Abstract: A liquid dispenser includes a liquid supply channel, a liquid dispensing channel including an outlet opening including an end, and a liquid return channel. A liquid supply provides liquid under pressure from the liquid supply channel through the liquid dispensing channel to the liquid return channel. A diverter member is selectively actuatable to divert a portion of the liquid toward outlet opening of the liquid dispensing channel. A structure extends from the end of the outlet opening and is shaped to direct the portion of the liquid diverted from the liquid dispensing channel through a steep angle relative to the direction of travel of the liquid provided by the liquid supply channel.

Abstract: A method of forming a multi-lobed nozzle in a nozzle plate. A mask may be used to pattern photoresist on the nozzle plate or for patterning a polymer dry film, for example, which is then used for etching the plate to form multi-lobed nozzles. The formed nozzle plate is disposed over a substrate having a chamber for fluid formed therein and the chamber may include walls for supporting the nozzle plate. The fluid chamber includes a heater over the substrate for ejecting fluid through the nozzle via rapid heating of the fluid. Continuous supply of fluid is provided by forming a fluid supply channel in communication with the fluid chamber.

Abstract: A liquid dispenser includes a liquid supply channel, a liquid dispensing channel including an outlet opening, and a liquid return channel. A liquid supply provides liquid under pressure from the liquid supply channel through the liquid dispensing channel to the liquid return channel. A selectively actuatable diverter member imparts heat energy directly to a first portion of the liquid to divert a second portion of the liquid toward outlet opening of the liquid dispensing channel.

Abstract: A liquid dispenser includes a liquid supply channel, a liquid dispensing channel including an outlet opening, a liquid return channel, and a liquid cooling channel positioned relative to the liquid dispensing channel. A liquid supply provides liquid under pressure from the liquid supply channel through the liquid dispensing channel to the liquid return channel. A diverter member is selectively actuatable using heat energy to divert a portion of the liquid toward outlet opening of the liquid dispensing channel, the diverter member including a first side that faces the liquid dispensing channel and a second side that faces the liquid cooling channel.

Abstract: A liquid dispenser includes a liquid supply channel, a liquid dispensing channel including an outlet opening, and a liquid return channel. A liquid supply provides liquid under pressure from the liquid supply channel through the liquid dispensing channel to the liquid return channel. A diverter member is selectively actuatable to divert a portion of the liquid toward outlet opening of the liquid dispensing channel. A surface is positioned downstream relative to the outlet opening of the liquid dispensing channel and leads to atmosphere. A portion of the surface, when compared to another portion of the surface, includes structure that reduces viscous drag on the portion of the liquid that has been diverted by the diverter member such that drops formed from consecutive portions of the liquid that have been diverted by the diverter member travel with consistent drop characteristics.

Abstract: An array of liquid dispensing elements are positioned on a substrate. Each liquid dispensing element includes a liquid dispensing channel positioned on the substrate. The liquid dispensing channel includes an outlet opening positioned on a wall opposite the substrate. A diverter member is associated with the liquid dispensing channel. A liquid return channel is positioned on the substrate and is in fluid communication with the liquid dispensing channel. A liquid supply channel is positioned on the substrate and is in fluid communication with the liquid dispensing channel. A liquid supply passage extends through the substrate and is in fluid communication with the liquid supply channel. A liquid return passage extends through the substrate and is in fluid communication with the liquid return channel.

Abstract: A liquid dispenser includes a liquid supply channel, a liquid return channel, and a liquid dispensing channel. The liquid dispensing channel includes a wall. The wall includes a surface. A portion of the wall defines an outlet opening. A drain is located in the wall downstream from the outlet opening. The drain includes a radius of curvature as viewed from a direction perpendicular to the wall. A liquid supply provides liquid that flows from the liquid supply channel through the liquid dispensing channel to the liquid return channel. A diverter member selectively diverts a portion of the flowing liquid through the outlet opening of the liquid dispensing channel.

Abstract: A liquid dispenser includes a liquid supply channel, a liquid dispensing channel, and a liquid return channel. The liquid dispensing channel includes a wall. The wall includes a surface. A portion of the wall defines an outlet opening that includes an upstream edge relative to a direction of liquid flow through the liquid dispensing channel. The upstream edge includes a radius of curvature when viewed from a direction perpendicular to the surface of the wall. A liquid is provided that flows from the liquid supply channel through the liquid dispensing channel to the liquid return channel. A liquid drop is caused to be ejected from the outlet opening of the liquid dispensing channel by selectively actuating a diverter member to divert a portion of the flowing liquid through the outlet opening of the liquid dispensing channel.

Abstract: A liquid dispenser is provided that includes a liquid supply channel, a liquid dispensing channel, and a liquid return channel. The liquid dispensing channel includes a wall. The wall includes a surface. A portion of the wall defines an outlet opening. Another portion of the wall defines a drain located in the wall downstream from the outlet opening. The drain includes a radius of curvature as viewed from a direction perpendicular to the wall. A liquid is provided that flows from the liquid supply channel through the liquid dispensing channel to the liquid return channel. A liquid drop is caused to be ejected from the outlet opening of the liquid dispensing channel by selectively actuating a diverter member to divert a portion of the flowing liquid through the outlet opening of the liquid dispensing channel.

Abstract: A liquid dispenser is provided that includes a liquid supply channel, a liquid dispensing channel, and a liquid return channel. The liquid dispensing channel includes a first wall. A portion of the first wall defines an outlet opening. The liquid dispensing channel includes a second wall opposite the first wall. The second wall of the liquid dispensing channel extends along a portion of the liquid supply channel and along a portion of the liquid return channel. A liquid supply passage is provided that extends through the second wall and is in fluid communication with the liquid supply channel. A plurality of liquid return passages are provided that extend through the second wall and are in fluid communication with the liquid return channel. A liquid is provided that flows from the liquid supply passage through the liquid supply channel through the liquid dispensing channel through the liquid return channel to the plurality of liquid return passages.

Abstract: A liquid dispenser is provided that includes a liquid supply channel, a liquid dispensing channel, and a liquid return channel. The liquid dispensing channel includes a first wall. A portion of the first wall defines an outlet opening. The liquid dispensing channel includes a second wall that is positioned opposite the first wall. The second wall of the liquid dispensing channel extends along a portion of the liquid supply channel and along a portion of the liquid return channel. A liquid supply passage is provided that extends through the second wall and is in fluid communication with the liquid supply channel. The liquid supply passage includes a porous member. A liquid return passage is provided that extends through the second wall and is in fluid communication with the liquid return channel. The liquid return passage includes a porous member.

Abstract: A liquid dispenser is provided that includes a liquid supply channel, a liquid dispensing channel, and a liquid return channel. The liquid dispensing channel includes a wall. The wall includes a surface. A portion of the wall defines an outlet opening that includes a downstream edge relative to a direction of liquid flow through the liquid dispensing channel. The downstream edge is sloped relative to the surface of the wall of the liquid dispensing channel. A liquid is provided that flows from the liquid supply channel through the liquid dispensing channel to the liquid return channel. A liquid drop is caused to be ejected from the outlet opening of the liquid dispensing channel by selectively actuating a diverter member to divert a portion of the flowing liquid through the outlet opening of the liquid dispensing channel.

Abstract: A liquid dispenser includes an array of liquid dispensing elements positioned on a substrate. Each liquid dispensing element includes a liquid dispensing channel positioned on the substrate. The liquid dispensing channel includes an outlet opening positioned on a wall opposite the substrate. A diverter member is associated with the liquid dispensing channel. A liquid return channel is positioned on the substrate in fluid communication with the liquid dispensing channel. A liquid supply channel is positioned on the substrate in fluid communication with the liquid dispensing channel. A liquid supply passage extends through the substrate in fluid communication with the liquid supply channel. A liquid return passage extends through the substrate in fluid communication with the liquid return channel. A liquid supply provides liquid that flows from each liquid supply channel through each liquid dispensing element to each liquid return channel.

Abstract: A liquid dispenser includes an array of liquid dispensing elements positioned on a substrate is provided. Each liquid dispensing element includes a liquid dispensing channel positioned on the substrate. The liquid dispensing channel includes an outlet opening positioned on a wall opposite the substrate. A diverter member is associated with the liquid dispensing channel. A liquid return channel is positioned on the substrate in fluid communication with the liquid dispensing channel. A liquid supply channel is positioned on the substrate in fluid communication with the liquid dispensing channel. A liquid supply passage extends through the substrate and is in fluid communication with the liquid supply channel. A liquid return passage extends through the substrate and is in fluid communication with the liquid return channel. A liquid manifold is provided that includes a liquid supply duct and a liquid return duct.