Patents by Inventor Yuan-Sheng Huang

Yuan-Sheng Huang has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12272689
    Abstract: A semiconductor structure and method for fabricating a semiconductor structure includes using two separate oxide layers to improve device reliability. A first oxide layer is formed adjacent a fin (e.g. a fin of a fin field-effect transistor (FinFET) device), a dummy gate is formed adjacent the first oxide layer, the dummy gate is removed, and a second oxide layer is then formed adjacent the first oxide layer. The use of the second oxide layer can improve device reliability by covering any damage that may be inflicted on the first oxide layer when the dummy gate is removed.
    Type: Grant
    Filed: July 30, 2021
    Date of Patent: April 8, 2025
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Yuan-Sheng Huang, Ryan Chia-Jen Chen
  • Publication number: 20250113497
    Abstract: Various embodiments of the present disclosure are directed towards a trench capacitor with a trench pattern for yield improvement. The trench capacitor is on a substrate and comprises a plurality of capacitor segments. The capacitor segments extend into the substrate according to the trench pattern and are spaced with a pitch on an axis. The plurality of capacitor segments comprises an edge capacitor segment at an edge of the trench capacitor and a center capacitor segment at a center of the trench capacitor. The edge capacitor segment has a greater width than the center capacitor segment and/or the pitch is greater at the edge capacitor segment than at the center capacitor segment. The greater width may facilitate stress absorption and the greater pitch may increase substrate rigidity at the edge of the trench capacitor where thermal expansion stress is greatest, thereby reducing substrate bending and trench burnout for yield improvements.
    Type: Application
    Filed: December 9, 2024
    Publication date: April 3, 2025
    Inventors: Yuan-Sheng Huang, Yi-Chen Chen
  • Patent number: 12259576
    Abstract: Depositing a side slab structure on a cladding layer before etching a supporting dielectric prevents tapering of a silicon waveguide during etching of the supporting dielectric and a substrate. For example, the side slab structure may be deposited over the silicon waveguide and the cladding layer after etching the cladding layer. As a result, when an electronic device is integrated ex situ on the substrate, wave intensity and/or total internal reflection is improved, which improves an efficiency of the electronic device.
    Type: Grant
    Filed: May 23, 2022
    Date of Patent: March 25, 2025
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Yuan-Sheng Huang, Shih-Chang Liu
  • Publication number: 20250027227
    Abstract: Provided are a silicon carbide crystal growth device and a quality control method. The device includes: an annealing unit, a crystal growth unit, an atmosphere control unit, and a transport system; the atmosphere control unit provides a gas environment with low water, oxygen and nitrogen; the transport system transports a plurality of target objects after high-temperature purification by the annealing unit to the atmosphere control unit; after assembling silicon carbide seed crystal and silicon carbide powder in a graphite crucible and covering with thermal insulation material to form a container inside the atmosphere control unit, the transport system transports the container to the crystal growth unit. The method uses a weighing system in a chamber of the crystal growth unit to detect a weight change of silicon carbide seed crystal and silicon carbide powder during a crystal growth process through a plurality of weight sensors of the weighing system.
    Type: Application
    Filed: July 20, 2023
    Publication date: January 23, 2025
    Inventors: Yun-Fu Chen, Wei-Tse Hsu, Min-Sheng Chu, Chien-Li Yang, Tsu-Hsiang Lin, Yuan-Hong Huang
  • Patent number: 12205982
    Abstract: Various embodiments of the present disclosure are directed towards a trench capacitor with a trench pattern for yield improvement. The trench capacitor is on a substrate and comprises a plurality of capacitor segments. The capacitor segments extend into the substrate according to the trench pattern and are spaced with a pitch on an axis. The plurality of capacitor segments comprises an edge capacitor segment at an edge of the trench capacitor and a center capacitor segment at a center of the trench capacitor. The edge capacitor segment has a greater width than the center capacitor segment and/or the pitch is greater at the edge capacitor segment than at the center capacitor segment. The greater width may facilitate stress absorption and the greater pitch may increase substrate rigidity at the edge of the trench capacitor where thermal expansion stress is greatest, thereby reducing substrate bending and trench burnout for yield improvements.
    Type: Grant
    Filed: November 17, 2023
    Date of Patent: January 21, 2025
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Yuan-Sheng Huang, Yi-Chen Chen
  • Patent number: 12170332
    Abstract: A semiconductor structure includes a first device and a second device. The first device includes a plurality of first fins, a first work function layer over the plurality of first fins, and a first contact layer over the first work function layer. The second device includes a plurality of second fins, a second work function layer and the first work function layer over the plurality of the second fins, and a second contact layer over the first work function layer and the second work function layer. A distance between a bottom surface of the first work function layer and a bottom surface of the first contact layer is greater than a distance between a side surface of the first work function layer of the first device and a side surface of the first contact layer.
    Type: Grant
    Filed: July 21, 2023
    Date of Patent: December 17, 2024
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LTD.
    Inventors: Yuan-Sheng Huang, Ryan Chia-Jen Chen
  • Patent number: 12170320
    Abstract: A method of applying and then removing a protective layer over a portion of a gate stack is provided. The protective layer is deposited and then a plasma precursor is separated into components. Neutral radicals are then utilized in order to remove the protective layer. In some embodiments the removal also forms a protective by-product which helps to protect underlying layers from damage during the etching process.
    Type: Grant
    Filed: April 28, 2023
    Date of Patent: December 17, 2024
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD
    Inventors: Ming-Chia Tai, Ju-Yuan Tzeng, Hsin-Che Chiang, Yuan-Sheng Huang, Chun-Sheng Liang
  • Publication number: 20240385371
    Abstract: Depositing a side slab structure on a cladding layer before etching a supporting dielectric prevents tapering of a silicon waveguide during etching of the supporting dielectric and a substrate. For example, the side slab structure may be deposited over the silicon waveguide and the cladding layer after etching the cladding layer. As a result, when an electronic device is integrated ex situ on the substrate, wave intensity and/or total internal reflection is improved, which improves an efficiency of the electronic device.
    Type: Application
    Filed: July 29, 2024
    Publication date: November 21, 2024
    Inventors: Yuan-Sheng HUANG, Shih-Chang LIU
  • Publication number: 20240371872
    Abstract: 1. A semiconductor structure includes a first fin; an isolation structure adjacent the first fin; a dielectric layer adjacent the isolation structure; a first oxide layer adjacent the first fin, the isolation structure, and the dielectric layer, and a second oxide layer adjacent the first oxide layer. The first oxide layer and the second oxide layer define a composite oxide layer. A horizontal portion of the composite oxide layer is thicker than a vertical portion of the composite oxide layer.
    Type: Application
    Filed: July 18, 2024
    Publication date: November 7, 2024
    Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Yuan-Sheng Huang, Ryan Chia-Jen Chen
  • Publication number: 20240312842
    Abstract: A method includes: receiving a substrate; depositing a first gate layer over the substrate; patterning the first gate layer to form a first gate stack and leaving at least one void exposed from a sidewall of the first gate stack; depositing a dielectric layer on the sidewall of the first gate stack; and removing a first portion of the dielectric layer from the sidewall of the first gate stack while leaving a second portion of the dielectric layer to fill the at least one void.
    Type: Application
    Filed: May 22, 2024
    Publication date: September 19, 2024
    Inventors: YUAN-SHENG HUANG, RYAN CHIA-JEN CHEN
  • Publication number: 20240282719
    Abstract: A method for forming a semiconductor structure includes following operations. A substrate is provided. The substrate has fin structures and includes a material having a substrate thermal expansion coefficient. A first dielectric material is formed over the substrate and the fin structures. The first dielectric material has a first thermal expansion coefficient. A second dielectric material is formed over the first dielectric material. The second dielectric material has a second thermal expansion coefficient. The second dielectric material is recessed to form an isolation structure between the fin structures.
    Type: Application
    Filed: April 29, 2024
    Publication date: August 22, 2024
    Inventors: YUAN-SHENG HUANG, RYAN CHIA-JEN CHEN
  • Patent number: 12020986
    Abstract: A semiconductor structure and method of manufacturing a semiconductor structure are provided. The method includes receiving a substrate with fin features; forming a first gate stack over the substrate, wherein the first gate stack comprise at least one void exposed from a surface of the first gate stack; forming a fill material in the at least one void; partially removing the fill material outside the at least one void, wherein a portion of the fill material is left in the at least one void; forming sidewall spacers besides the first gate stack; removing the first gate stack; and forming a second gate stack.
    Type: Grant
    Filed: July 26, 2022
    Date of Patent: June 25, 2024
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LTD.
    Inventors: Yuan-Sheng Huang, Ryan Chia-Jen Chen
  • Patent number: 12002766
    Abstract: A semiconductor structure and method for manufacturing the same are provided. The semiconductor structure includes a substrate having fin structures. The substrate includes a material having a substrate thermal expansion coefficient. The semiconductor structure also includes an isolation structure between the fin structures. The isolation structure includes a first dielectric material and a second dielectric material. The first dielectric material has a first thermal expansion coefficient and the second dielectric material has a second thermal expansion coefficient. The substrate thermal expansion coefficient is in between the first thermal expansion coefficient and the second thermal expansion coefficient.
    Type: Grant
    Filed: August 18, 2020
    Date of Patent: June 4, 2024
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LTD.
    Inventors: Yuan-Sheng Huang, Ryan Chia-Jen Chen
  • Publication number: 20240088210
    Abstract: Various embodiments of the present disclosure are directed towards a trench capacitor with a trench pattern for yield improvement. The trench capacitor is on a substrate and comprises a plurality of capacitor segments. The capacitor segments extend into the substrate according to the trench pattern and are spaced with a pitch on an axis. The plurality of capacitor segments comprises an edge capacitor segment at an edge of the trench capacitor and a center capacitor segment at a center of the trench capacitor. The edge capacitor segment has a greater width than the center capacitor segment and/or the pitch is greater at the edge capacitor segment than at the center capacitor segment. The greater width may facilitate stress absorption and the greater pitch may increase substrate rigidity at the edge of the trench capacitor where thermal expansion stress is greatest, thereby reducing substrate bending and trench burnout for yield improvements.
    Type: Application
    Filed: November 17, 2023
    Publication date: March 14, 2024
    Inventors: Yuan-Sheng Huang, Yi-Chen Chen
  • Patent number: 11894443
    Abstract: A method of making a semiconductor device includes depositing a TiN layer over a substrate. The method further includes doping a first portion of the TiN layer using an oxygen-containing plasma treatment. The method further includes doping a second portion of the TiN layer using a nitrogen-containing plasma treatment, wherein the second portion of the TiN layer directly contacts the first portion of the TiN layer. The method further includes forming a first metal gate electrode over the first portion of the TiN layer. The method further includes forming a second metal gate electrode over the second portion of the TiN layer, wherein the first metal gate electrode has a different work function from the second metal gate electrode, and the second metal gate electrode directly contacts the first metal gate electrode.
    Type: Grant
    Filed: June 16, 2022
    Date of Patent: February 6, 2024
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Ming Zhu, Hui-Wen Lin, Harry Hak-Lay Chuang, Bao-Ru Young, Yuan-Sheng Huang, Ryan Chia-Jen Chen, Chao-Cheng Chen, Kuo-Cheng Ching, Ting-Hua Hsieh, Carlos H. Diaz
  • Patent number: 11894237
    Abstract: A method includes forming a polymer layer on a patterned photo resist. The polymer layer extends into an opening in the patterned photo resist. The polymer layer is etched to expose the patterned photo resist. The polymer layer and a top Bottom Anti-Reflective Coating (BARC) are etched to pattern the top BARC, in which the patterned photo resist is used as an etching mask. The top BARC is used as an etching mask to etching an underlying layer.
    Type: Grant
    Filed: May 27, 2022
    Date of Patent: February 6, 2024
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Chao-Hsuan Chen, Yuan-Sheng Huang
  • Patent number: 11855133
    Abstract: Various embodiments of the present disclosure are directed towards a trench capacitor with a trench pattern for yield improvement. The trench capacitor is on a substrate and comprises a plurality of capacitor segments. The capacitor segments extend into the substrate according to the trench pattern and are spaced with a pitch on an axis. The plurality of capacitor segments comprises an edge capacitor segment at an edge of the trench capacitor and a center capacitor segment at a center of the trench capacitor. The edge capacitor segment has a greater width than the center capacitor segment and/or the pitch is greater at the edge capacitor segment than at the center capacitor segment. The greater width may facilitate stress absorption and the greater pitch may increase substrate rigidity at the edge of the trench capacitor where thermal expansion stress is greatest, thereby reducing substrate bending and trench burnout for yield improvements.
    Type: Grant
    Filed: December 7, 2022
    Date of Patent: December 26, 2023
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Yuan-Sheng Huang, Yi-Chen Chen
  • Publication number: 20230375782
    Abstract: Depositing a side slab structure on a cladding layer before etching a supporting dielectric prevents tapering of a silicon waveguide during etching of the supporting dielectric and a substrate. For example, the side slab structure may be deposited over the silicon waveguide and the cladding layer after etching the cladding layer. As a result, when an electronic device is integrated ex situ on the substrate, wave intensity and/or total internal reflection is improved, which improves an efficiency of the electronic device.
    Type: Application
    Filed: May 23, 2022
    Publication date: November 23, 2023
    Inventors: Yuan-Sheng HUANG, Shih-Chang LIU
  • Publication number: 20230369493
    Abstract: A semiconductor structure includes a first device and a second device. The first device includes a plurality of first fins, a first work function layer over the plurality of first fins, and a first contact layer over the first work function layer. The second device includes a plurality of second fins, a second work function layer and the first work function layer over the plurality of the second fins, and a second contact layer over the first work function layer and the second work function layer. A distance between a bottom surface of the first work function layer and a bottom surface of the first contact layer is greater than a distance between a side surface of the first work function layer of the first device and a side surface of the first contact layer.
    Type: Application
    Filed: July 21, 2023
    Publication date: November 16, 2023
    Inventors: YUAN-SHENG HUANG, RYAN CHIA-JEN CHEN
  • Patent number: 11804548
    Abstract: A semiconductor structure is provided. The semiconductor structure includes fin structures, a gate structure across the fin structures, and a dielectric layer. The gate structure includes a work function layer over the gate dielectric layer, and a contact layer over the work function layer. A portion of the work function layer is located between the fin structures, and a top surface of the portion is higher than a top surface of the fin structures. A top surface of the work function layer and a top surface of the dielectric layer are substantially on a same level. A method for forming a semiconductor structure is also provided.
    Type: Grant
    Filed: April 8, 2022
    Date of Patent: October 31, 2023
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LTD.
    Inventors: Yuan-Sheng Huang, Ryan Chia-Jen Chen