Patents by Inventor Zhi-Wen Sun

Zhi-Wen Sun has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20120251718
    Abstract: Embodiments of the invention generally relate to methods and compositions for forming conformal coatings on textured substrates. More specifically, embodiments of the invention generally relate to sol-gel processes and sol-gel compositions for forming low refractive index conformal coatings on textured transparent substrates. In one embodiment a method of forming a conformal coating on a textured glass substrate is provided. The method comprises coating the textured glass substrate with a sol-gel composition comprising a solidifier. It is believed that use of the solidifier expedites the sol-gel transition point of the sol-gel composition leading to more conformal deposition of coatings on textured substrates.
    Type: Application
    Filed: March 28, 2011
    Publication date: October 4, 2012
    Applicant: Intermolecular, Inc.
    Inventors: Nikhil D. Kalyankar, Nitin Kumar, Zhi-Wen Sun
  • Patent number: 8278215
    Abstract: Processes for minimizing contact resistance when using nickel silicide (NiSi) and other similar contact materials are described. These processes include optimizing silicide surface cleaning, silicide surface passivation against oxidation and techniques for diffusion barrier/catalyst layer deposition. Additionally, processes for generating a noble metal (for example platinum, iridium, rhenium, ruthenium, and alloys thereof) activation layer that enables the electroless barrier layer deposition on a NiSi-based contact material are described. The processes may be employed when using NiSi-based materials in other end products. The processes may be employed on silicon-based materials.
    Type: Grant
    Filed: May 2, 2011
    Date of Patent: October 2, 2012
    Assignee: Intermolecular, Inc.
    Inventors: Zhi-Wen Sun, Bob Kong, Igor Ivanov, Tony Chiang
  • Publication number: 20120238050
    Abstract: Embodiments of the current invention include methods of improving a process of forming a textured TCO film by combinatorial methods. The combinatorial method may include depositing a TCO by physical vapor deposition or sputtering, annealing the TCO, and etching the TCO where at least one of the depositing, the annealing, or the etching is performed combinatorially. Embodiments of the current invention also include improved methods of forming the TCO based on the results of combinatorial testing.
    Type: Application
    Filed: April 30, 2012
    Publication date: September 20, 2012
    Inventors: Zhi-Wen Sun, Nitin Kumar, Guizhen Zhang, Nikhil Kalyankar, Minh Anh Nguyen
  • Patent number: 8263427
    Abstract: Embodiments of the current invention include methods of improving a process of forming a textured TCO film by combinatorial methods. The combinatorial method may include depositing a TCO by physical vapor deposition or sputtering, annealing the TCO, and etching the TCO where at least one of the depositing, the annealing, or the etching is performed combinatorially. Embodiments of the current invention also include improved methods of forming the TCO based on the results of combinatorial testing.
    Type: Grant
    Filed: June 1, 2010
    Date of Patent: September 11, 2012
    Assignee: Intermolecular, Inc.
    Inventors: Zhi-Wen Sun, Nitin Kumar, Guizhen Zhang, Nikhil Kalyankar, Minh Anh Nguyen
  • Publication number: 20120156498
    Abstract: Embodiments of the current invention describe a high performance combinatorial method and apparatus for the combinatorial development of coatings by a dip-coating process. The dip-coating process may be used for multiple applications, including forming coatings from varied sol-gel formulations, coating substrates uniformly with particles to combinatorially test particle removal formulations, and the dipping of substrates into texturing formulations to combinatorially develop the texturing formulations.
    Type: Application
    Filed: June 15, 2011
    Publication date: June 21, 2012
    Applicant: INTERMOLECULAR, INC.
    Inventors: Nikhil D. Kalyankar, Nitin Kumar, Zhi-Wen Sun, Kenneth A. Williams
  • Publication number: 20120091590
    Abstract: Embodiments of the current invention describe a method of plating platinum selectively on a copper film using a self-initiated electroless process. In particular, platinum films are plated onto very thin copper films having a thickness of less than 300 angstroms. The electroless plating solution and the resulting structure are also described. This process has applications in the semiconductor processing of logic devices, memory devices, and photovoltaic devices.
    Type: Application
    Filed: December 21, 2011
    Publication date: April 19, 2012
    Applicant: Intermolecular, Inc.
    Inventors: Bob Kong, Zhi-Wen Sun, Igor Ivanov, Jihong Tong
  • Publication number: 20120090987
    Abstract: Combinatorial electrochemical deposition is described, including dividing a wafer into a plurality of substrates for combinatorial processing, immersing the plurality of substrates at least partially into a plurality of cells, within one integrated tool, including electrolytes, the cells also including electrodes immersed in the electrolytes, depositing layers on the substrates by applying potentials across the substrates and the electrodes, and varying characteristics of the depositing to perform the combinatorial processing.
    Type: Application
    Filed: December 21, 2011
    Publication date: April 19, 2012
    Applicant: Intermolecular, Inc.
    Inventors: Alexander Gorer, Zhi-Wen Sun
  • Patent number: 8143164
    Abstract: Embodiments of the current invention describe methods of processing a semiconductor substrate that include applying a zincating solution to the semiconductor substrate to form a zinc passivation layer on the titanium-containing layer, the zincating solution comprising a zinc salt, FeCl3, and a pH adjuster.
    Type: Grant
    Filed: February 9, 2009
    Date of Patent: March 27, 2012
    Assignee: Intermolecular, Inc.
    Inventors: Bob Kong, Zhi-Wen Sun, Chi-I Lang, Jinhong Tong, Tony Chiang
  • Publication number: 20110275222
    Abstract: The present disclosure includes a texture formulation that includes an aliphatic diol, an alkaline compound and water which provides a consistent textured region across a silicon surface suitable for solar cell applications. Processes for texturing a crystalline silicon substrate using these formulations are also described.
    Type: Application
    Filed: May 4, 2011
    Publication date: November 10, 2011
    Inventors: Zhi-Wen Sun, Sagar Vijay
  • Publication number: 20110259750
    Abstract: A method is disclosed for depositing a copper seed layer onto a substrate surface. In one embodiment, the method includes providing a substrate having a barrier layer disposed on a substrate surface, wherein the barrier layer has a barrier surface comprising a material selected from the group consisting of cobalt, ruthenium, tungsten, titanium, and a compound of two or more thereof, and exposing the substrate to a non-complexed, acid electrochemical plating solution with a plating bias applied across the substrate surface to deposit a copper-containing seed layer directly on the barrier surface without intervening layer disposed therebetween.
    Type: Application
    Filed: June 1, 2011
    Publication date: October 27, 2011
    Inventors: Hooman Hafezi, Aron Rosenfeld, Zhi-Wen Sun, Hua Chung, Lei Zhu
  • Publication number: 20110207320
    Abstract: Processes for minimizing contact resistance when using nickel silicide (NiSi) and other similar contact materials are described. These processes include optimizing silicide surface cleaning, silicide surface passivation against oxidation and techniques for diffusion barrier/catalyst layer deposition. Additionally, processes for generating a noble metal (for example platinum, iridium, rhenium, ruthenium, and alloys thereof) activation layer that enables the electroless barrier layer deposition on a NiSi-based contact material are described. The processes may be employed when using NiSi-based materials in other end products.
    Type: Application
    Filed: May 2, 2011
    Publication date: August 25, 2011
    Applicant: INTERMOLECULAR, INC.
    Inventors: Zhi-Wen Sun, Bob Kong, Igor Ivanov, Tony Chiang
  • Publication number: 20110201149
    Abstract: Resistive switching memory elements are provided that may contain electroless metal electrodes and metal oxides formed from electroless metal. The resistive switching memory elements may exhibit bistability and may be used in high-density multi-layer memory integrated circuits. Electroless conductive materials such as nickel-based materials may be selectively deposited on a conductor on a silicon wafer or other suitable substrate. The electroless conductive materials can be oxidized to form a metal oxide for a resistive switching memory element. Multiple layers of conductive materials can be deposited each of which has a different oxidation rate. The differential oxidization rates of the conductive layers can be exploited to ensure that metal oxide layers of desired thicknesses are formed during fabrication.
    Type: Application
    Filed: April 28, 2011
    Publication date: August 18, 2011
    Applicant: INTERMOLECULAR, INC.
    Inventors: Nitin Kumar, Chi-I Lang, Tony Chiang, Zhi-wen Sun, Jinhong Tong
  • Patent number: 7972897
    Abstract: Resistive switching memory elements are provided that may contain electroless metal electrodes and metal oxides formed from electroless metal. The resistive switching memory elements may exhibit bistability and may be used in high-density multi-layer memory integrated circuits. Electroless conductive materials such as nickel-based materials may be selectively deposited on a conductor on a silicon wafer or other suitable substrate. The electroless conductive materials can be oxidized to form a metal oxide for a resistive switching memory element. Multiple layers of conductive materials can be deposited each of which has a different oxidation rate. The differential oxidization rates of the conductive layers can be exploited to ensure that metal oxide layers of desired thicknesses are formed during fabrication.
    Type: Grant
    Filed: February 5, 2007
    Date of Patent: July 5, 2011
    Assignee: Intermolecular, Inc.
    Inventors: Nitin Kumar, Chi-I Lang, Tony Chiang, Zhi-wen Sun, Jinhong Tong
  • Patent number: 7968462
    Abstract: Processes for minimizing contact resistance when using nickel silicide (NiSi) and other similar contact materials are described. These processes include optimizing silicide surface cleaning, silicide surface passivation against oxidation and techniques for diffusion barrier/catalyst layer deposition. Additionally, processes for generating a noble metal (for example platinum, iridium, rhenium, ruthenium, and alloys thereof) activation layer that enables the electroless barrier layer deposition on a NiSi-based contact material are described. The processes may be employed when using NiSi-based materials in other end products. The processes may be employed on silicon-based materials.
    Type: Grant
    Filed: November 7, 2008
    Date of Patent: June 28, 2011
    Assignee: Intermolecular, Inc.
    Inventors: Zhi-Wen Sun, Bob Kong, Igor Ivanov, Tony Chiang
  • Publication number: 20110151105
    Abstract: Embodiments of the current invention describe a high performance combinatorial method and apparatus for the combinatorial development of coatings by a dip-coating process. The dip-coating process may be used for multiple applications, including forming coatings from varied sol-gel formulations, coating substrates uniformly with particles to combinatorially test particle removal formulations, and the dipping of substrates into texturing formulations to combinatorially develop the texturing formulations.
    Type: Application
    Filed: December 16, 2010
    Publication date: June 23, 2011
    Inventors: Nikhil D. Kalyankar, Nitin Kumar, Zhi-Wen Sun, Kenneth A. Williams
  • Publication number: 20110070744
    Abstract: The current invention describes a process and texturing solution for texturing a crystalline silicon substrate to provide a light trapping surface within a crystalline silicon based solar cell. In an embodiment the texturing process includes a pre-treatment of hydrofluoric acid followed by the application of a texturing solution that includes potassium hydroxide (KOH) and butanol. The application of the texturing solution may be followed by a hydrofluoric acid post-treatment. A combinatorial method of optimizing the textured surface of a crystalline silicon substrate is also described.
    Type: Application
    Filed: September 17, 2010
    Publication date: March 24, 2011
    Inventors: Zhi-Wen Sun, Minh Anh Nguyen
  • Patent number: 7884036
    Abstract: Methods for treating a substrate in preparation for a subsequent process are presented, the method including: receiving the substrate, the substrate comprising conductive regions and dielectric regions; and applying an oxidizing agent to the substrate in a manner so that the dielectric regions are oxidized to become increasingly hydrophilic to enable access to the conductive regions in the subsequent process, wherein the dielectric region is treated to a depth in the range of approximately 1 to 5 atomic layers. In some embodiments, methods further include processing the substrate, wherein processing the conductive regions are selectively enhanced. In some embodiments, the oxidizing agent includes atmospheric pressure plasma and UV radiation.
    Type: Grant
    Filed: July 12, 2007
    Date of Patent: February 8, 2011
    Assignee: Intermolecular, Inc.
    Inventors: Jinhong Tong, Anh Duong, Zhi-Wen Sun, Chi-I Lang, Sandra Malhotra, Tony Chiang
  • Publication number: 20110020971
    Abstract: Embodiments of the current invention include methods of improving a process of forming a textured TCO film by combinatorial methods. The combinatorial method may include depositing a TCO by physical vapor deposition or sputtering, annealing the TCO, and etching the TCO where at least one of the depositing, the annealing, or the etching is performed combinatorially. Embodiments of the current invention also include improved methods of forming the TCO based on the results of combinatorial testing.
    Type: Application
    Filed: June 1, 2010
    Publication date: January 27, 2011
    Inventors: Zhi-Wen Sun, Nitin Kumar, Guizhen Zhang, Nikhil Kalyankar, Minh Anh Nguyen
  • Publication number: 20100288725
    Abstract: Surface texturing of the transparent conductive oxide (TCO) front contact of a thin film photovoltaic (TFPV) solar cell is needed to enhance the light-trapping capability of the TFPV solar cells and thus improving the solar cell efficiency. Embodiments of the current invention describe chemical formulations and methods for the wet etching of the TCO. The formulations and methods may be optimized to tune the surface texturing of the TCO as desired.
    Type: Application
    Filed: March 22, 2010
    Publication date: November 18, 2010
    Inventors: Zhi-Wen Sun, Nitin Kumar, Guizhen Zhang, Minh Anh Nguyen, Nikhil Kalyankar
  • Patent number: 7799740
    Abstract: Method for monitoring and controlling a combinatorial process are presenting including: receiving a substrate; executing the combinatorial process, wherein the combinatorial process includes an in-line chemical preparation; analyzing the in-line chemical preparation for conformance with a corresponding in-line chemical preparation parameter using an in-line chemical analysis; and if the in-line chemical preparation is out of conformance with the corresponding in-line chemical preparation parameter, adjusting the in-line chemical preparation to conform with the corresponding in-line chemical preparation parameter utilizing a replenishing chemical preparation. In some embodiments, methods further include: performing a post-chemical mechanical planarization (CMP) clean before executing the combinatorial process, wherein the combinatorial process is a pre-clean; and depositing a capping layer after the pre-clean.
    Type: Grant
    Filed: March 3, 2008
    Date of Patent: September 21, 2010
    Assignee: Intermolecular, Inc.
    Inventors: Zhi-Wen Sun, Tony Chiang