Abstract: A patterned perpendicular magnetic recording disk has a pre-patterned disk substrate with pillars and trenches arranged in data regions and servo regions. In the data regions, the height of the data pillars is equal to or greater than the spacing between the data pillars, while in the servo regions the height of the servo pillars is less than the spacing between the servo pillars. A magnetic recording material with perpendicular magnetic anisotropy is deposited over the entire disk substrate, which results in magnetic material on the tops of the data pillars and servo pillars and in the servo trenches. The material in the data trenches is either nonmagnetic or discontinuous. After the application of a high DC magnetic field in one perpendicular direction and a low DC magnetic field in the opposite direction, the resulting disk has patterned servo sectors with servo pillars all magnetized in the same perpendicular direction and servo trenches magnetized in the opposite perpendicular direction.

Abstract: Servo patterns and associated methods of fabricating servo patterns are described. For patterned storage media, data sectors and servo sectors may be patterned using self-assembly. In one embodiment, self-assembly is used to form a first array of islands and a second array of islands in servo sectors that are track-wise offset. A servo writing process is then performed to write a desired servo pattern in the arrays, such as for burst fields, synchronization fields, etc.

Abstract: A method is provided for forming a plurality of regions of magnetic material in a substrate having a first approximately planar surface. The method comprises the steps of fabricating projections in the first surface of the substrate, depositing onto the first surface a magnetic material in such a way that the tops of the projections are covered with magnetic material, and depositing filler material atop the substrate so produced. The filler material may then be planarized, for example by chemical-mechanical polishing. In an alternative embodiment magnetic material is deposited on a substrate and portions of it are removed, leaving islands of material. Filler material is then deposited, which may be planarized.

Abstract: A servowriting method for a patterned-media magnetic recording disk uses a special position error signal (PES) alignment pattern located in each servo sector. A gross feedforward correction signal to compensate for gross eccentricity of the disk relative to the center of rotation of the servowriter spindle is applied to the actuator. With the gross feedforward correction applied to the actuator the read head generally follows a data track centerline and will detect signals from PES alignment fields as each servo sector passes the read head. This results in a readback signal at each servo sector that represents the fractional track-width radial offset of the read head in that servo sector from a data track centerline. The set of radial offsets for all of the servo sectors is used to modify or fine tune the gross feedforward correction signal that is applied during the servowrite process.

Abstract: Patterned-media magnetic recording disks are made from a master template that has nondata regions that contain a pattern of one or more discrete nondata islands and discrete gaps, with the pattern representing a scrambled number. All disks made from the master template, or from replica molds made from the master, will have the same patterns. When the disks are DC-magnetized so that all the nondata islands are magnetized in the same direction, these patterns will include one or more of discrete magnetized nondata islands and discrete nonmagnetic gaps that are scrambled in a pseudo-random manner. During operation of the disk drive the patterns are detected by the read head and interpreted within the disk drive using knowledge of the pseudo-random scrambling function, so that reading and writing of data can occur in the conventional manner. If the disks are copied in an attempt to replicate the master template, the resulting disks will be inoperable in a disk drive because of the scrambling.

Abstract: Patterned-media magnetic recording disks are made from a master template that has nondata regions that contain a pattern of one or more discrete nondata islands and discrete gaps, with the pattern representing a scrambled number. All disks made from the master template, or from replica molds made from the master, will have the same patterns. When the disks are DC-magnetized so that all the nondata islands are magnetized in the same direction, these patterns will include one or more of discrete magnetized nondata islands and discrete nonmagnetic gaps that are scrambled in a pseudo-random manner. During operation of the disk drive the patterns are detected by the read head and interpreted within the disk drive using knowledge of the pseudo-random scrambling function, so that reading and writing of data can occur in the conventional manner. If the disks are copied in an attempt to replicate the master template, the resulting disks will be inoperable in a disk drive because of the scrambling.

Abstract: A system for tracking and segregating repeated defects on media disks as tabled data in disk drives is disclosed. The disks have the same defects as the sub-master from which they are formed. Likewise, the sub-masters have the same defects as the master from which they are formed which, in turn, are passed down to the disks themselves. This information is recorded in the disk drives to avoid read/write operations in the affected sectors of the disks. In addition, the order and production quantities of sub-masters and disks made are tracked since replication performance decays over time.

Abstract: A patterned perpendicular magnetic recording disk has a pre-patterned disk substrate with pillars and trenches arranged in data regions and servo regions. In the data regions, the height of the data pillars is equal to or greater than the spacing between the data pillars, while in the servo regions the height of the servo pillars is less than the spacing between the servo pillars. A magnetic recording material with perpendicular magnetic anisotropy is deposited over the entire disk substrate, which results in magnetic material on the tops of the data pillars and servo pillars and in the servo trenches. The material in the data trenches is either nonmagnetic or discontinuous. After the application of a high DC magnetic field in one perpendicular direction and a low DC magnetic field in the opposite direction, the resulting disk has patterned servo sectors with servo pillars all magnetized in the same perpendicular direction and servo trenches magnetized in the opposite perpendicular direction.

Abstract: A magnetic recording hard disk drive (HDD) has at least one read/write head that accesses more than one disk surface. The HDD is able to transfer data to and from the host computer seamlessly without interruption during the time the head is being moved from one disk surface to another disk surface. Nonvolatile solid state memory is associated with pairs of disk surfaces. During the time of a head transfer from one disk surface in the pair to the other disk surface, data is read from or written to the associated nonvolatile memory. The data is first read from or written to one disk surface, then from or to the nonvolatile memory, and then, after completion of the head transfer, from or to the other disk surface, thereby allowing seamless uninterrupted transfer of data.

Abstract: Patterned-media magnetic recording disks are made from a master template that has nondata regions that contain a pattern of one or more discrete nondata islands and discrete gaps, with the pattern representing a scrambled number. All disks made from the master template, or from replica molds made from the master, will have the same patterns. When the disks are DC-magnetized so that all the nondata islands are magnetized in the same direction, these patterns will include one or more of discrete magnetized nondata islands and discrete nonmagnetic gaps that are scrambled in a pseudo-random manner. During operation of the disk drive the patterns are detected by the read head and interpreted within the disk drive using knowledge of the pseudo-random scrambling function, so that reading and writing of data can occur in the conventional manner. If the disks are copied in an attempt to replicate the master template, the resulting disks will be inoperable in a disk drive because of the scrambling.

Abstract: A nanoimprinting configuration includes a UV light diffuser that randomizes a collimated UV light beam so as to diffuse the shadowing effect from any defect object that resides in the UV optical path. In addition, a combination center circular pad and outer ring-shaped pad form a donut-shaped “non-contact” area between the two pad pieces. The size and shape of the two pad combination are designed to avoid direct gel pad contact above the patterned imprint zone on the disk substrate. The purpose of the gel pad, non-contact configuration is to eliminate any possible surface deformation incurred along the loading column and thereby avoid the elastic propagation of any deformations to the stamper resist surface.

Abstract: A servowriting method for a patterned-media magnetic recording disk uses a special position error signal (PES) alignment pattern located in each servo sector. A gross feedforward correction signal to compensate for gross eccentricity of the disk relative to the center of rotation of the servowriter spindle is applied to the actuator. With the gross feedforward correction applied to the actuator the read head generally follows a data track centerline and will detect signals from PES alignment fields as each servo sector passes the read head. This results in a readback signal at each servo sector that represents the fractional track-width radial offset of the read head in that servo sector from a data track centerline. The set of radial offsets for all of the servo sectors is used to modify or fine tune the gross feedforward correction signal that is applied during the servowrite process.

Abstract: A method for patterning and forming very small structures on a substrate such as a wafer. The process uses a difference in surface energy between a mask and the substrate to selectively deposit a hard mask material such as a metal onto the surface of the substrate. The mask can be formed extremely thin, such as only an atomic mono-layer thick, and can be patterned by ion beam photolithography. The pattern can, therefore, be formed with extremely high resolution. The thin mask layer can be constructed of various materials and can be constructed of perfluoropolyether diacrylate (PDA), which can be dip coated to and exposed to form a desirable positive photoresist mask layer.

Abstract: Servo patterns and associated methods of fabricating servo patterns are described. For patterned storage media, data sectors and servo sectors may be patterned using self-assembly. In one embodiment, self-assembly is used to form a first array of islands and a second array of islands in servo sectors that are track-wise offset. A servo writing process is then performed to write a desired servo pattern in the arrays, such as for burst fields, synchronization fields, etc.

Abstract: Mirror-image patterns for use one patterned media. Methods are implemented to create a mirror-image on the top and bottom of a media disk. These mirror images simplify the creation of electronics for patterned media. Further, the methods allow for a single e-beam master disk to be used to create the stamper for the top and the bottom of the media disk.

Abstract: A magnetic recording disk in a disk drive has identical pre-patterned servo patterns on its front and back surfaces. The servo patterns on each disk surface are pre-patterned with a single master template, resulting in the identical pattern on each disk surface. The servo sectors on the two disk surfaces can form identical patterns of angularly spaced arcuate-shaped lines or straight lines that extend radially across the data tracks. However, because the lines on at least one of the disk surfaces do not replicate the path of the recording head, the sampling rate of the servo sectors on that surface is not constant but varies with radial position of the head. To accommodate this, the disk drive's servo control system calculates a timing adjustment from an estimate of the radial position of the head and uses this timing adjustment to adjust the time to open a time window to allow detection of the servo sectors.

Abstract: Servo patterns and associated methods of fabricating servo patterns are described. For patterned storage media, data sectors and servo sectors may be patterned using self-assembly. In one embodiment, self-assembly is used to form a first array of islands and a second array of islands in servo sectors that are track-wise offset. A servo writing process is then performed to write a desired servo pattern in the arrays, such as for burst fields, synchronization fields, etc.

Abstract: A compliant, flexible air bearing slider (ABS) reduces the contact forces between the slider and disk, thereby reducing excessive burnishing and wear and increasing the reliability of the slider. According to an embodiment, an ABS has at least one “compliance-enhancing feature” which reduces the bending mode vibration frequency of the slider. By causing the slider to flex, and bringing the bending mode vibration frequency closer to the pitch 2 eigenmode frequency, coupling of the different vibration modes can be obtained. Thus, the different vibration modes can effectively dampen each other and result in reduced contact forces between the slider and disk.

Abstract: A contact magnetic transfer (CMT) master template has a flexible plastic film with a planarized top or upper surface containing magnetic islands separated from one another by nonmagnetic regions. The flexible plastic film is secured at its perimeter to a silicon annulus that provides rigid support at the perimeter of the film. The plastic film is preferably polyimide that has recesses filled with the magnetic material that form the pattern of magnetic islands. The upper surfaces of the islands and the upper surfaces of the nonmagnetic regions form a continuous planar surface. The nonmagnetic regions are formed of chemical-mechanical-polishing (CMP) stop layer material that remains after a CMP process has planarized the upper surface of the plastic film.

Abstract: Servo patterns and associated methods of fabricating servo patterns are described. For patterned storage media, data sectors and servo sectors may be patterned using self-assembly. In one embodiment, self-assembly is used to form a first array of islands and a second array of islands in servo sectors that are track-wise offset. A servo writing process is then performed to write a desired servo pattern in the arrays, such as for burst fields, synchronization fields, etc.