Crane, device and method for deflecting forces on a crane
A crane includes an under carriage, an upper carriage, a rotary connection, by means of which the upper carriage is connected with the under carriage to rotate around an axis of rotation, a jib to be connected with the crane and erected around a jib axis, and a device connecting the upper carriage with the under carriage with at least one force-transmitting element. The at least one force-transmitting element is designed passively in such a way that it transmits forces between the upper carriage and the under carriage when a pre-determined load condition of the rotary connection is reached.
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This application claims the priority of German Patent Application, Serial No. 10 2014 213 724.1, filed pursuant to 35 U.S.C. 119(a)-(d) the contents of which is incorporated herein by reference in its entirety as if fully set forth herein.
FIELD OF THE INVENTIONThe invention concerns a crane, a device and a method for deflecting forces on a crane.
BACKGROUND OF THE INVENTIONA crane with an erectable jib is known from CN 102 745 604 A. The jib is swivel-mounted on an upper carriage of the crane in a foot area. The jib is connected with an erection device, actuated by means of a rope reeving, in a head area for erecting the same. Related to an axis of rotation of a rotary connection arranged between the upper carriage and the under carriage of the crane the linkage of the jib is off centre. An anchoring rod is bolted to bores between the upper carriage and the under carriage envisaged for this in order to avoid an undesired load on the rotary connection. The anchoring rod enables a direct introduction of tensile forces from the upper carriage into the under carriage when the jig is erected. The anchoring rod requires high dimensional accuracy in order to guarantee that the bolting of the anchoring rod to the upper carriage and the under carriage is possible without difficulty. Fitting the anchoring rod at the specifically stipulated distance from installation openings is problematic in particular when a counterweight is arranged on the upper carriage, which for example varies depending on the jib to be erected.
DE 35 31 291 A1 discloses a supporting swing jib crane with a rotary platform which is rotatable on a track of a foundation by means of supporting rollers. Vertical forces occurring as a consequence of dropping load are transmitted by the rollers to the track.
DE 28 44 819 A1 discloses a mobile crane for heavy loads. An upper carriage, with an intermediate frame and load roller arranged thereon, is vertically positively driven between a track ring and a frame.
A crane with an erectable jib is known from DE 10 2011 119 655 A1. An actively length-adjustable hydraulic cylinder is envisaged as a force-limited connection element in order to take the load off the reel connection between the upper carriage and the under carriage. An active hydraulic cylinder is comparatively heavy, in particular compared to an anchoring rod, needs to be controlled or regulated, is prone to faults, cost intensive and maintenance intensive. An active hydraulic cylinder also requires a complex hydraulic supply.
SUMMARY OF THE INVENTIONIt is an object of the present invention to improve the force flow in a crane in such a way that the forces transmittable between upper carriage and under carriage are increased.
This object is solved by a crane comprising
- a. an under carriage,
- b. an upper carriage,
- c. a rotary connection, by means of which the upper carriage is connected with the under carriage to rotate around an axis of rotation,
- d. a jib and
- e. a device connecting the upper carriage with the under carriage, comprising at least one force-transmitting element.
It has been found according to the invention that a device with at least one force-transmitting element for increasing forces transmittable between an upper carriage and an under carriage of the crane can be passively designed. The force-transmitting element thus enables an increase of the transmittable forces between under carriage and upper carriage in addition to the present rotary connection. The device can for example comprise precisely one force-transmitting element, precisely two force-transmitting elements or precisely three force-transmitting elements. The device can also comprise more than three force-transmitting elements. It is therefore in particular not necessary that an active element, such as for example a hydraulic cylinder, is used for avoiding an overloading of the existing rotary connection. Passive means that the force-transmitting element is unsuitable for applying a force onto a cooperating component by itself. The force-transmitting element is arranged outside of an active surface of the rotary connection. The active surface of the rotary connection, in particular, is a circular surface defined by bearing rings. The force-transmitting element is a component separate from the rotary connection. In particular, the force-transmitting element is no component of the rotary connection of the crane. The device effects an additional force flow outside of the active surface of the rotary connection when a pre-determined load condition of the rotary connection is reached. In particular, the pre-determined load condition for different cranes can be set variably such that one and the same force-transmitting element is used for different cranes. Since the different cranes typically have different geometries and/or rigidities, the cranes are differently deformable. Accordingly, one and the same force-transmitting element produces different pre-set load conditions in differently deformable cranes. The load condition is for example characterised by a deformation of the crane, in particular by a bending of the upper carriage against the under carriage or in relation to a horizontal plane. Due to the fact that the device comprises a passive force-transmitting element, a resulting force can be arranged outside of an active surface of the rotary connection as soon as the force-transmitting element transmits a force from the upper carriage to the under carriage via the device connecting the upper carriage with the under carriage. A force transmission by the device, in particular the force-transmitting element, is realised when an external load—for example as a consequence of erecting the jib—is so great that the pre-set deformation is reached and the force-transmitting element produces a positive-locking connection between the upper carriage and the under carriage. A positive-locking connection is given when a geometric play between the force-transmitting element and the upper carriage and/or the under carriage, in particular as a consequence of an inclination of the upper carriage due to an external load, is exhausted. In addition or alternatively the geometric play can also be envisaged inside the force-transmitting element itself. For this it will be necessary that the force-transmitting element is designed in at least two parts. When positive locking occurs, force will be transmitted from the upper carriage, i.e. directly via the force-transmitting element, into the under carriage. If the force-transmitting element is not activated, a force transmission will take place only via the rotary connection, and in particular not via the force-transmitting element. The geometric size of the play between the force-transmitting element and the upper carriage and/or the under carriage as well as inside the force-transmitting element itself determines the pre-determined load condition, from which the initially passive force-transmitting element becomes activated to transmit force. The geometric play is also designated as idle stroke. The geometric play and the idle stroke, respectively, have a dimension exceeding typical fabrication tolerances and in particular exceeding typical fabrication tolerances by at least one order. A specific settable load degree on the rotary connection in particular is consciously tolerated with the device according to the invention. The tolerated load on the rotary connection is unproblematic. Contrary to the device known from CN 102 745 604 A, the device according to the invention has improved flexibility. In particular, considerable problems arise when mounting such a device without idle stroke due to fabrication tolerances and different deformation conditions of the upper carriage due to the arrangement of dead weight. The device according to the invention thus enables the at least proportional absorption of vertically acting forces from the upper carriage, and the onward transmission of the same to the under carriage. Such forces occur during the erection of the jib. The crane according to the invention therefore enables the erection of longer and/or heavier jibs. In addition, or alternatively, it is possible to design the crane with a lighter counterweight. Components located on the crane, in particular the rotary connection between upper carriage and under carriage, become effective, and in particular can be used in the best possible way. The device in particular enables with the at least one force-transmitting element that forces to be transmitted are located outside of the active surface of the rotary connection. It is enabled with the device with the at least one force-transmitting element that the forces to be transmitted have force effect lines that do not intersect the circular surface of the roller bearing slew ring. It is of advantage if a vertical distance of the effect line of the forces to be transmitted to the active surface of the rotary connection is as large as possible.
The device is designed in an uncomplicated way and in particular cost effectively compared to an active device in the form of a hydraulic cylinder. Constructive effort in particular is reduced. Maintenance effort and control effort are omitted. The fact that the device transmits force only once the pre-defined load condition is reached means that the load-bearing capacity of the rotary connection itself and that of the upper carriage can be utilised and the device can be designed to a smaller force to be transmitted. The device known from C 102 745 604 A directly transmits forces between the upper carriage and the under carriage. To guarantee that the device is also suitable for the pre-set load condition of the rotary connection the latter has to be designed overdimensioned as compared to the device according to the invention. The device of the crane according to the invention is uncomplicated to use and can in particular be installed without problems, and in particular upgraded.
The main function of the force-transmitting element is the increase in the transmittable forces between the upper carriage and the under carriage. As an auxiliary function, the force-transmitting element can serve as overload protection of the rotary connection between the upper carriage and the under carriage for example during regular operation of the crane, i.e. during the lifting of a load, and in particular during erection of a boom. An additional or alternative auxiliary function can be the warranty of the safety of the crane. The at least one force-transmitting element is for example arranged as a tie on a rear side of the crane facing away from the boom and/or as a pressure element on a front side facing towards the boom.
A crane where the at least one force-transmitting element is arranged on a force transmitting level symmetrical to the axis of rotation enables a force transmission that is symmetrical to the axis of rotation on the force transmission plane in relation to said axis of rotation. The force transmission plane is oriented parallel to a horizontal axis and parallel to the axis of rotation. In particular the at least one force-transmitting element is arranged on the force transmitting plane. The force transmitting plane is in particular a vertical plane. The horizontal axis is oriented parallel to a jib axis, around which the jib can be erected on the crane. The horizontal axis is oriented horizontally when the crane is arranged horizontally on the ground. If the crane is arranged at an incline, i.e. at an angle of inclination that differs from a horizontal plane of 0, the horizontal axis is also arranged, inclined by this angle of inclination in relation to the horizontal plane. The device with the at least one force-transmitting element is ideally arranged symmetrically to a mid-surface of a crane, which is in particularly formed by the rotary axis of the upper carriage and the longitudinal axis of the boom. For the case that precisely one force-transmitting element is envisaged, this is arranged on a projection of the axis of rotation on the force transmitting plane. If two force transmitting elements are envisaged, these are each arranged at the same distance and symmetrical to the axis of rotation on the force transmitting plane. This guarantees that the force flow from the upper carriage via the device into the under carriage is symmetrical. A torque directed transverse to the erection plane, in particular vertical to a jib axis around which the jib is swivel-mounted on the crane, which influences the stability of the crane, in particular during the erection process, is avoided.
A crane where the at least force-transmitting element is arranged parallel to the axis of rotation in relation to an erection plane oriented vertical to the horizontal axis guarantees that an exclusively vertically oriented force transmission is realised by means of the force-transmitting element. The axis of rotation is in particular oriented vertically. This means that the at least one force-transmitting element, and in particular also the device, are oriented vertically. This guarantees that the forces transmitted by means of the device are only vertically acting forces. The force flow through the device is advantageous. A torque directed around a horizontal plane in particular rules out that a transverse force places an additional and unintentional load on the rotary connection. It is also possible that the at least one force-transmitting element, and in particular the device, are substantially vertically oriented. Substantially vertical means that an angle of inclination in relation to the vertical is permitted, wherein this angle of inclination is at most 20°, in particular at most 15°, in particular at most 10°, in particular at most 7°, and especially at most 5°. Such an angle of inclination can, for example, result in that additional supports already provided are re-used, so that an exact vertical alignment of the force-transmitting element and the device is not guaranteed. The smaller the angle of inclination, i.e. the more the force-transmitting element is oriented in the vertical direction, the lower are the occurring transverse forces and torques that are to be avoided.
A crane where at least one connection element is envisaged, with which the device is connected with an under carriage and/or the upper carriage, enables an uncomplicated and fast connection of the force-transmitting element with the crane. In particular one connection element each is envisaged on the under carriage as well as on the upper carriage for arranging the device between the under carriage and the upper carriage. Connecting the device with the connection elements in particular is realised with a plug-in bolt connection. The connection elements are in particular permanently, i.e. non-disconnectably connected with the under carriage and/or the upper carriage. The connection element is in particular welded to the under carriage and/or to the upper carriage. The position of the device on the crane is defined by means of the connection elements.
A crane with an interim element that can be affixed to the under carriage, on which the at least one connection element is arranged, enables the at least one connection element to be fitted directly to the interim element. The at least one connection element is fitted directly to the under carriage. The interim element can be disconnectably or non-disconnectably fitted to the under carriage.
A support girder, which can advantageously be designed without support cylinders, in particular for cost reasons, can for example be used as an interim element. Such an interim element can be telescopically or foldably fitted to the under carriage. It is also possible to use a support element that is similar to a support girder as interim element, which is in particular permanently, in particular non-disconnectably connected with the under carriage, tensioned on one side as a cantilever. Alternatively the cantilever can also be arranged telescopically in an installation opening for a support girder envisaged for this purpose. The use of an interim element means that the radial distance of the connection element connected with the under carriage can be changed. In particular the radial distance of the connection element connected with the under carriage can be set identically to the radial distance of the connection element connected with the upper carriage in relation to the axis of rotation. In this way it is possible that the device is oriented vertically and transmits only vertically oriented forces between the upper carriage and the under carriage. This guarantees that no transverse force components can be transferred from the device to the rotary connection.
With a crane with an overload protection for detecting an overload on the device, a failure of the force-transmitting element due to overload is ruled out. The overload protection serves in particular for the additional monitoring of a load situation of the device. It is in particular possible in this way to recognise faults. Such faults can be load faults and/or application faults. The overload protection is in particular designed as a measuring device for detecting the force in the device and in particular for avoiding an overload. The overload protection in particular comprises a force sensor, which can for example be designed as an expansion measuring strip or a force capsule, or as a combination of both. Such a sensor is for example arranged on the device itself or for example in the area of a connection element. Other sensors are also possible in addition or alternatively, for detecting the current load condition of the rotary connection. Sensors for detecting the tension and/or deformation in the device are for example possible. In any case such a sensor is in signal connection with a controller. The controller is in particular connected with an output device, which can for example generate an optical and/or acoustic warning signal. The controller is additionally or alternatively connected with a drive device, with which the erection of the jib is realised. The controller is in particular designed in such a way that a load process is interrupted and/or active load relief, for example through lowering the jib against an erection rotation movement or through lowering a load, can be realised upon reaching the pre-determined load condition of the rotary connection.
A crane where the force-transmitting element is a tensile element for receiving tensile forces has comparatively high stability. The possible risk of buckling under a pressure load in particular is not given with the force-transmitting element as a tensile element. Several tensile elements connected with each other are also possible for forming the device. The device, which comprises at least one tensile element, is arranged on a side of the under carriage opposite the jib in relation to the axis of rotation of the rotary connection. The integrated tensile element in particular has an idle stroke in its unloaded, i.e. deformed condition.
A crane where the tensile element is rigidly designed as a traction rod, as a rod segment with at least one interim joint, as a pipe and/or as a metal sheet, is uncomplicated and easily affordable. The tensile element can additionally or alternatively be designed non-rigidly, in particular as a rope, chain and/or belt. It is also possible to combine rigid and non-rigid load elements in one device.
A crane where the tensile element is designed as a spring element can store an occurring load at least in part in a spring elastic way. The spring element can be coupled with at least one attenuator. This means that the tensile element has an attenuation function. The tensile element is suitable for compensating possibly occurring vibration between upper carriage and under carriage. The tensile element can for example be designed as a plate spring with attenuators, in particular in the form of polyurethane mouldings, in particular circular polyurethane discs. This embodiment enables large static and dynamic forces to be absorbed. The characteristics of a mechanical support element are advantageously combined with the characteristics of a mechanical spring element. The tensile element can also be designed as a layered rubber/metal spring. This embodiment represents a practically proven and cost effective design of the tensile element and favours a displacement of the upper carriage in relation to the under carriage. A load is in particular spring-cushioned, i.e. attenuated, and is not suddenly or jerkily transmitted from the upper carriage to the under carriage.
A crane where several tensile elements are combined into the device, wherein the tensile elements are in particular arranged in an assembly frame, simplifies the installation of the device.
A crane where the force-transmitting element is a pressure element enables the absorption of pressure forces. The pressure element is arranged adjacent to the jib between upper carriage and under carriage. The pressure element is arranged in relation to the erection plane between the axis of rotation of the rotary connection and the jib.
A crane where the device is displaceably guided along a holding track or a running track with an end facing the under carriage enables the crane to be used also with the device fitted, i.e. rotatable around the axis of rotation. The holding track or running track is in particular aligned concentrically to the axis of rotation of the rotary connection. It is therefore in particular not essential that the device is dismantled after an erection process in order to enable rotation between the upper carriage and the under carriage. The holding track or running track is in particular arranged directly on the under carriage. It is also possible that the holding track or running track is a disconnectable holding track or running track mounted on the under carriage, which is placed on the under carriage. The holding track or running track does not have to be designed as a continuous circular track. It is in particular possible that at least one, and in particular several holding tracks or running track segments, are envisaged separate from each other. The holding track or running track segment can have an opening angle of, for example, 5° to 45°, in particular of 15° to 30°, and in particular of approximately 20° in relation to an angle of rotation around the axis of rotation. These holding track or running track segments enable sectional, in particular comparatively small rotation movements between upper carriage and under carriage. Such rotation movements are for example necessary for reeving the lower flange.
A crane where a tensile element at an end facing the under carriage comprises at least one bearing body enables an improved, in particular friction reduced relative rotation movement between upper carriage and under carriage in an activated condition of the tensile element. The bearing body can be a glide element, in particular at least one glide coating and/or at least one guide element. The at least one glide element is in particular arranged circumferentially along the axis of rotation on a holding track, which can be designed as a glide track. The bearing body can also be a cylinder body, in particular a rotatably mounted wheel, a rotatably mounted roller and/or a rotatably mounted sphere. For large axial forces to be transmitted, cylinder bodies are particularly preferred over glide elements.
A crane with a pressure element as a pressure rod, comprising at least one cylinder body, in particular a caster, at an end facing the under carriage, circumferentially arranged along a running track of the axis of rotation, enables a rotating of the upper carriage in relation to the under carriage when the pressure element is fitted. The running track is in particular arranged directly on the under carriage.
It is a further object of the present invention to realise a force flow improvement in a crane in a flexible and uncomplicated way.
This object is solved by a device comprising at least one force-transmitting element, which is designed passively in such a way that it transmits forces one of from the upper carriage to the under carriage and vice versa when a pre-determined load condition of the rotary connection is reached, and the at least one force-transmitting element is unsuitable for producing a force onto at least one of the upper carriage and the under carriage by itself.
The fact that the device according to the invention completes a force transmission between the upper carriage and the under carriage of a crane with at least one force-transmitting element when a pre-determined load condition of the rotary connection is reached, guarantees the force flow improvement. An overloading of the rotary connection is avoided. As long as the pre-determined load condition of the rotary connection is not reached, the force-transmitting element remains passive, i.e. inactive. Forces occurring are, in particular exclusively, guided from the upper carriage to the under carriage by the rotary connection. This functionality is unlimited in such a load condition. At the same time the device according to the invention can be flexibly mounted on the crane, in particular directly on the upper carriage and on the under carriage. An existing crane can for example be upgraded with the device according to the invention. In this way it is possible to provide a crane with improved functionality without requiring considerable constructive changes on the crane, and in particular a larger rotary connection.
It is a further object of the present invention to improve the force flow in a crane during actuation of the same in such a way that the maximum forces transmittable between upper carriage and under carriage can be increased.
This object is solved by a method for deflecting forces on a crane, comprising the method steps
-
- provision of a crane according to the invention,
- loading the crane,
- transmission of forces from the upper carriage into the under carriage or vice versa by means of the rotary connection,
- additional transmission of forces from the upper carriage into the under carriage or vice versa by means of the at least one force-transmitting element when a pre-determined load condition of the rotary connection is reached.
According to the invention it has been recognised that the provision of the crane of the invention can control a load placed on the rotary connection of the crane in that the load is applied first, i.e. until the pre-determined load condition of the rotary connection is reached. As long as the pre-determined load condition is not reached, the at least one force-transmitting element is not under load. When the pre-determined load condition of the rotary connection is reached the force-transmitting element is also placed under load in that forces are transmitted directly from the upper carriage to the under carriage and vice versa. An additional load on the rotary connection is reduced. The load applied to the crane is transmitted by the load-transmitting element in this condition at least in part. Loading the crane or the rotary connection of the crane can result in said crane from a jib erection process. The erection of the jib is typically realised in that a free end of the jib is supported, in particular on a subfloor. An end of the jib lying opposite the free end is then mounted on the upper carriage and finally erected on the crane around a jib axis. A load placed on the rotary connection of the crane can also result from a stroke, namely a lifting of a load on the jib.
A method wherein further method steps, in particular independently from each other, are initiated depending on a detected load condition, enables a simplified handling of the crane for an user and in particular a targeted monitoring during operation of the crane. The method primarily serves for increasing the transmittable forces between the upper carriage and the under carriage of the crane. In addition, the method enables the operation of the crane with guaranteed operation safety. The risk of an accident is reduced. In particular it is possible to actively interfere in the operation of the crane in order to avoid an overload. Such a method enables preventative measures for accident prevention. Such a method can comprise the further methods steps detecting a load condition of the rotary connection by means of at least one sensor, and/or balancing the detected load condition of the rotary connection with the pre-determined load condition. In particular at least one of the following method steps is carried out when the detected load condition of the rotary connection reaches the pre-determined load condition, namely initiating a warning/alarm signal and transmitting the warning/alarm signal to an output device, and/or interrupting a loading process of the crane, and/or active load relief of the crane, in particular by lowering a jib against an erection rotation movement and/or by lowering a load.
The further advantages of the method substantially equal the advantages of the crane, to which we herewith refer.
Embodiment examples of the invention will be explained in more detail below with reference to the drawings.
An embodiment shown in
Two support girders 7 are envisaged on the sides of the frame girder 6 illustrated on the left in
A jib 10 that can be erected around a horizontal jib axis 9 is linked to the upper carriage 3. The pivot movement of the jib 10 around the horizontal jib axis 9 defines an erection plane. The erection plane is a vertical plane, oriented vertically to the jib axis 9. The erection plane is parallel to the drawing plane of
An additional super lift device comprising a super lift mast 14 and a support cylinder 15 that supports the super lift mast 14 against the upper carriage 3 can be envisaged according to the embodiment shown here. The superlift mast 14 is a counter jib to the jib 10. The jib 10 is the main jib of the crane 1. The super lift mast 14 can comprise an additional counterweight, not illustrated here.
A device with a force-transmitting element 16 in the form of a traction rod is arranged on a side of the upper carriage 3 opposite the jib 10. The traction rod 16 represents a tensile element that is rigid. The device is connected with the upper carriage 3 with a first end and with the under carriage 2 with a second end. The device serves for taking the load off the rotary connection 4 in that vertically acting forces are transmitted from the upper carriage 3 into the under carriage 2 at least in part when the jib 10 is erected. The device is connected with the upper carriage 3 by means of an upper carriage connection element 17. The upper carriage connection element 17 is in particular permanently connected with, in particular welded to an underside 18a of the upper carriage 3. The upper connection element 17 can also be disconnectably connected with, in particular screwed to the upper carriage 3. The upper carriage connection element 17 is a connection eye, to which the device is bolted.
The device is connected with the under carriage 2 by means of an under carriage connection element 18. The under carriage connection element 18 is permanently fitted at the side of, in particular welded to the frame girder 6 illustrated on the right of
The device is arranged on the erection plane in relation to the axis of rotation 5 opposite the jib 10. This means that an erection load of the jib 10 will lead to a deformation and/or a tilting of the upper carriage 3 around a horizontal axis 5a as a consequence of its own weight during erection. The deformation and/or tilting of the upper carriage 3 causes a load to be placed on the upper carriage 3, and in particular on the rotary connection 4 arranged between the upper carriage 3 and the under carriage 2. The load is absorbed by the rotary connection 4. The load absorbed by the rotary connection 4 can be tolerated. As soon as an adjustable load limit is reached, for example following a maximum deformation and/or tilting of the upper carriage 3, an additional load increase is prevented by a geometric limitation of the tilting of the upper carriage 3. A load increase will therefore not lead to the upper carriage 3 tilting further around the horizontal axis of rotation 5a. Further load forces are transmitted from the upper carriage 3 directly into the under carriage 2 by the device. The load is taken off the rotary connection 4 by the load removal effect of the device.
According to the side view in
The force-transmitting element will be described in more detail hereafter with reference to
Fitting the device to the crane 1 is uncomplicated. Thanks to the design of the force-transmitting elements 16 a tolerance window each is defined with the oblong hole 21, which enables a fast fitting without problem. Dimensional deviations, for example as a consequence of a changed counterweight arrangement on the under carriage 2, in particular will not lead to the distances of the bolts 19 not agreeing with the bore distances of the bolt opening 20 and the oblong hole 21.
The force-transmitting element 16 according to the embodiment example shown is a solid traction rod. It is also possible to design the force-transmitting element 16 as a tubular rod of a multi-tab sheet metal construction, so that several metal sheets are arranged next to each other along the bolt axis. It is also possible to connect several traction rods with each other to form a device 16 that is arranged between the two bolts 19.
A vertical distance S of a force induction point on the upper carriage 3 to an outer annular edge of the rotary connection 4 is identified with S in
The function of the crane 1 according to the invention with the device will be explained in more detail hereafter with reference to a method for erecting the jib 10. Based on the crane 1 shown in
A further embodiment of the invention is illustrated in
The major difference in the crane of the shown embodiment is the arrangement of the device on the crane 1. The device itself is designed as a traction rod. The under carriage connection element 18 of the embodiment shown is not directly fitted to the frame girder 6, but to an interim element 23 fitted to the frame girder 6. The interim element 23 can be designed identically to the support girder 7. The under carriage connection element 18 is aligned in relation to the upper carriage connection element 17 in such a way that the virtual line 22 between the bolts 19 is oriented vertically. This means that the device is arranged parallel to the axis of rotation 5 in relation to the erection plane, which is parallel to the drawing plane according to
Compared to the first embodiment the vertical distance of the force application point on the upper carriage 3 opposite the rotary connection can be enlarged with the crane with the interim element 23 in such a way that the interim element 23 is extended. With a corresponding displacement of the upper carriage connection element 17 it can still be guaranteed that the virtual line 22 is oriented vertically. A displacement of the upper carriage connection element 17 will however merely effect a reduction of the angle of inclination of the virtual line 22 in relation to the horizontal with the crane according to the first embodiment. The flatter the angle of inclination of the virtual line 22, the more unfavourable the load situation for the device itself, designed for transmitting vertical forces, will be.
In an unloaded, i.e. discharged condition of the crane according to
One major difference with the crane 1 is the design of the device. According to the previous embodiment the device comprises a force-transmitting element 24 designed as a traction rod and bolted to the upper carriage connection element 17 by means of a bolt 19. A running track 25 is envisaged on the interim element 23, along which the device can be guided and displaced. The running track 25 is continuously circular or made of at least one or several individual interrupted circular segment sections, and is arranged concentrically to the axis of rotation 5. The running track 25 is designed as a retention track, comprising a circular slot opening 26 facing the upper carriage 3. The running track 25 is a holding track. The force-transmitting element 24 is guided through the circular slot opening 26. The force-transmitting element 24 comprises a plate section 27 at the lower end opposite the bolt opening 20, which is greater than a clear width of the circular slot opening 26. The plate section 27 can be designed rectangular, square or circular. The plate section 27 comprises glide elements 27a on the top facing the upper carriage 3, which can abut against an underside of the running track 25 facing the plate section 27 for glide displacement. The glide elements 27a abut against the bottom side of the running track 25 when the maximum admissible critical deformation is reached. This condition is shown in
The fact that the device can be guided and displaced along a concentric circular path in relation to the axis of rotation 5 makes it possible that the crane 1 can be operated whilst the device is fitted. It is in particular possible that the crane 1 carries out a rotation movement with the upper carriage 3 in relation to the under carriage 2 when the device 24 is mounted between upper carriage 3 and under carriage 2. The device enables a relative rotation movement between upper carriage 3 and under carriage 2 around the axis of rotation 5.
The crane 1 comprises a running track 25, along which the device can be guided and displaced. The difference from the embodiment described above is that not a glide element but at least one cylinder body 43 is arranged on the plate section 27. According to the embodiment shown two cylinder bodies 43 are mounted to rotate around a substantially horizontally oriented axis 44. According to the embodiment shown two bearing bodies 43 are envisaged as rotatably mounted wheels. The bearing bodies 43 are arranged symmetrical to the load relief axis 28a. The axis of rotation 44 is in particular oriented vertically to the load relief axis 28a. The bearing bodies 43 can also be designed in another way. More than two bearing bodies 43 are also feasible. The plate section 27 is designed like a bridge in with cylinder bodies 43 in the embodiment shown. The force-transmitting element 24 is substantially T-shaped.
An unloaded arrangement of the force-transmitting element 24 is shown in
The major difference compared to the first embodiment is the design of the device with the force-transmitting element 28 as a spring element 46, which is fitted to the connection elements 17, 18.
The spring element 46 is illustrated purely schematically for clarity reasons in
The major difference compared to the previous embodiment is that an attenuator 47 is envisaged, arranged parallel to the spring element 48 in the sleeve 49. The spring element 48 is for example designed as a helical spring. The attenuator 47 is for example designed as a hydraulic or pneumatic attenuator, in particular as a piston cylinder unit, and is arranged inside a cylinder-shaped hollow formed by the helical spring.
According to the embodiment shown the device comprises a force-transmitting element 28 designed as a spring element, wherein the under carriage connection element 18 is arranged on the interim element 23 in such a way that the connection line 22 between the connection elements 17, 18 is oriented vertically.
The major difference is that the device comprises a force-transmitting element 29 that is designed as a rope and connects the two connection elements 17, 18 with each other. In the load-free situation of
According to the embodiment shown the device with the force-transmitting element 29 is designed as a rope, connected to the under carriage 2 via the interim element 23 in such a way that the rope 29 is vertically oriented between connection elements 17, 18 in the maximum admissible load condition. A chain, belt or another non-rigid element can also be used as the tensile element instead of the rope 29.
According to the embodiment shown the device comprises an arrangement 30 of rod segments 31 with interim joints 32 arranged between the same as force-transmitting elements. A maximum admissible load condition is reached when the rod segments 31 are arranged behind each other parallel to the virtual line 22. The interim joints 32 are in particular designed as toroidal bearings. These bearings also allow a dynamic attenuating function in addition to the static function of force transmission, in particular that of a torsion bearing. Forces between upper carriage 3 and under carriage 2 are redirected outside of the active surface of the rotary connection 4 via the force-transmitting element. Any force occurring is also advantageously and efficiently converted into friction heat.
The device equals the device with rod segments 31 and interim joints 32 arranged between the same according to
The major difference compared to the previously described embodiments lies in that the device comprises several spring elements 28 arranged parallel next to each other as force-transmitting elements. According to the embodiment shown eight spring elements 28 are arranged next to each other. The spring elements 28 are held in a common installation frame 34. The installation frame 34 is linked to the upper carriage connection elements 35 and the under carriage connection elements 36. Individual spring elements 28 can be pre-assembled quickly in an uncomplicated way by means of the installation frame 34 and then installed together between upper carriage 3 and under carriage 2 on the crane 1. The replacement of individual spring elements 28 in particular is simplified. The pre-determined load condition to be tolerated can be set in a flexible way by adding or omitting individual spring elements 28 or replacing individual spring elements with spring elements of various spring stiffnesses.
The major difference compared to previous embodiments consists in the design of the device, which comprises a pressure element as the force-transmitting element 37. This means that the device is suitable for absorbing pressure forces and induces these from the upper carriage 3 into the under carriage 2 to take the load off the rotary connection 4. For this the device is arranged on the erection plane, which is on same side of the axis of rotation 5 as the jib 10, parallel to the drawing plane of
The force-transmitting element 37 is arranged with a castor 39 at a distance from a running track 41 in an unloaded arrangement according to
The device is shown in detail in
An alternative design to the track guide is illustrated in
Alternatively the limiting bolt 51 can also be designed as a brace, i.e. as a welding point. The limiting bolt 51 or the brace serve as a side rotation prevention for preventing the derailing of the castor 39.
Alternatively the contour of the castor 39 can be designed according to an embodiment example not shown here, that the castor 39 secures itself against derailing. This is for example the case when the flanks of the twin-rotation hyperboloid are clearly raised, so that a tilting of the pressure rod 38 around the longitudinal axis of the bolt 19 is geometrically prevented. This is of advantage in particular when an expected deformation of the pressure rod is too great. Such a rotation prevention against derailing is cost effective.
As the inclination of the pressure rod 38 in relation to the under carriage 2 is in particular known a priori, the castor 39 can also be designed as a cylinder roll. It is also possible to simplify the device according to the embodiment example shown in that a rotatability between upper carriage 3 and under carriage 2 in relation to the axis of rotation 5 is not permitted, or only in as far as small angle ranges. In this case it is possible that the pressure rod 38 comprises a plate-like support element, in particular formed as a single piece, in particular welded on, instead of the castor 39. The pressure rod 38 can be removed together with the support element, in particular after a completed erection process, or swiveled in such a way that it will not be in the way during a rotation between upper carriage 3 and under carriage 2.
A method for deflecting forces on the crane 1 will be explained in more detail hereafter with reference to
It is also feasible that a load application process of the crane according to method step 102 is interrupted and/or an active load relief provided by means of method step 110 upon reaching the pre-determined load condition of the rotary connection 4. An active load relief can for example be realised by lowering the jib against an erection rotation movement and/or by lowering a load. In this case, controlling the influence on the crane operation by means of the controller is realised. As a starting parameter is provided as the input parameter, in particular in dependence on the load condition detected by the sensors, which can initiate an interruption and/or an active load relief of the crane, the controller also has a regulating function in this case.
Claims
1. A crane, comprising:
- an under carriage,
- an upper carriage,
- a rotary connection to connect the upper carriage with the under carriage to rotate around an axis of rotation,
- a jib erectable via a jib axis at the upper carriage, and
- a device connecting the upper carriage with the under carriage, comprising at least one passive force-transmitting element,
- wherein the upper carriage inclines and/or deforms around a horizontal axis due to an external load, wherein the horizontal axis is parallel to a jib axis and intersects the axis of rotation,
- wherein a distance between the upper carriage and the under carriage is length-adjustable by an idle stroke of the at least one passive force-transmitting element between a non-force-transmitting position and a force-transmitting position,
- wherein the idle stroke has a dimension exceeding typical fabrication tolerances of the at least one passive force-transmitting element,
- wherein the at least one passive force-transmitting element is in the force-transmitting position when a pre-determined load condition of the rotary connection is reached due to the inclination and/or deformation of the upper carriage, and
- wherein the at least one passive force-transmitting element in the force-transmitting position transmits forces between the upper carriage and the under carriage in addition to the rotary connection and takes off these forces from the rotary connection.
2. A crane according to claim 1, wherein the at least one passive force-transmitting element comprises two passive force-transmitting elements arranged on a force transmission plane symmetrical in relation to the axis of rotation, wherein the force transmission plane is oriented parallel to the horizontal axis and parallel to the axis of rotation.
3. A crane according to claim 1, wherein the at least one passive force-transmitting element is arranged parallel to the axis of rotation.
4. A crane according to claim 1, comprising at least one connection element to connect the device with at least one of the under carriage and the upper carriage.
5. A crane according to claim 1, wherein an interim element fitted to the under carriage is provided, on which the at least one connection element is arranged.
6. A crane according to claim 1, comprising an overload protection for detecting an overloading of the device.
7. A crane according to claim 1, wherein the at least one passive force-transmitting element is a tensile element for absorbing tensile forces being arranged at a rear side of the crane facing away from the jib.
8. A crane according to claim 7, wherein the tensile element is rigid.
9. A crane according to claim 7, wherein the tensile element is one of a traction rod, a rod segment with at least one interim joint, a pipe and a metal sheet.
10. A crane according to claim 7, wherein the tensile element is one of a rope, a chain and a belt.
11. A crane according to claim 7, wherein the tensile element is a spring element coupled with at least one attenuator.
12. A crane according to claim 7, comprising several tensile elements of the device, which are arranged in an installation frame.
13. A crane according to claim 7, wherein the tensile element is non-rigid.
14. A crane according to claim 1, wherein the force-transmitting element is a compressive element absorbing compressive forces being arranged at a rear side of the crane facing towards the jib.
15. A crane according to claim 1, wherein the device is guidable and displaceable with an end facing the under carriage along one of a holding track and a running track.
16. A crane according to claim 15, wherein a tensile element comprises at least one of at least one glide element and at least one guide element at an end facing the under carriage, which is arranged on the holding track circumferentially around the axis of rotation.
17. A crane according to claim 15, wherein the pressure element is a pressure rod, comprising at least one cylinder body at an end facing the under carriage, which is arranged on the running track circumferentially around the axis of rotation.
18. A crane according to claim 1, further comprising a bolt for connecting the at least one passive force-transmitting element to one of the upper carriage or the under carriage, wherein the at least one passive force-transmitting element comprises an oblong hole defined in an end of the at least one passive force-transmitting element connected to the one of the upper carriage or the under carriage, and wherein the bolt is configured and disposed to fit into and slide along the oblong hole as the idle stroke moves from the non-force-transmitting position and a force-transmitting position.
19. A device for a crane comprising
- an under carriage,
- an upper carriage,
- a rotary connection to connect the upper carriage with the under carriage to rotate around an axis of rotation,
- a jib erectable via a jib axis at the upper carriage, and
- a device connecting the upper carriage with the under carriage, comprising at least one passive force-transmitting element,
- wherein the upper carriage inclines and/or deforms around a horizontal axis due to an external load, wherein the horizontal axis is parallel to a jib axis and intersects the axis of rotation,
- wherein a distance between the upper carriage and the under carriage is length-adjustable by an idle stroke of the at least one passive force-transmitting element between a non-force-transmitting position and a force-transmitting position, wherein the idle stroke has a dimension exceeding typical fabrication tolerances of the at least one passive force-transmitting element,
- wherein the at least one passive force-transmitting element is in the force-transmitting position when a pre-determined load condition of the rotary connection is reached, and
- wherein the at least one passive force-transmitting element in the force-transmitting position transmits forces one of from the upper carriage to the under carriage and vice versa in addition to the rotary connection and takes off these forces from the rotary connection.
882034 | March 1908 | Ward |
1393360 | October 1921 | Harris |
4332328 | June 1, 1982 | Otto et al. |
102745604 | October 2012 | CN |
2844819 | April 1980 | DE |
3531291 | March 1987 | DE |
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Type: Grant
Filed: Jul 13, 2015
Date of Patent: Dec 3, 2019
Patent Publication Number: 20170129752
Assignee: TEREX GLOBAL GMBH (Schaffhausen)
Inventors: Fritz-Botho Köster (Rockenhausen), Benjamin Schaal (Zweibrücken), Alfons Weckbecker (Zweibrücken), Frank Schnittker (Würzburg)
Primary Examiner: Sang K Kim
Assistant Examiner: Nathaniel L Adams
Application Number: 15/319,880
International Classification: B66C 23/78 (20060101); B66C 13/16 (20060101); B66C 23/84 (20060101);